CN104975927A - High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine - Google Patents
High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine Download PDFInfo
- Publication number
- CN104975927A CN104975927A CN201510382722.2A CN201510382722A CN104975927A CN 104975927 A CN104975927 A CN 104975927A CN 201510382722 A CN201510382722 A CN 201510382722A CN 104975927 A CN104975927 A CN 104975927A
- Authority
- CN
- China
- Prior art keywords
- machine oil
- cooling
- diesel engine
- air
- radiating fin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001816 cooling Methods 0.000 claims abstract description 191
- 239000010721 machine oil Substances 0.000 claims description 107
- 239000003921 oil Substances 0.000 claims description 48
- 230000030279 gene silencing Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000010710 diesel engine oil Substances 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 238000003032 molecular docking Methods 0.000 claims description 2
- 239000010705 motor oil Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 230000003584 silencer Effects 0.000 abstract 1
- 239000003570 air Substances 0.000 description 86
- 239000000314 lubricant Substances 0.000 description 15
- 238000005461 lubrication Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 239000000295 fuel oil Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000033558 biomineral tissue development Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Landscapes
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
A high-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine is provided with a unique forced air cooling system. An air cylinder sleeve, an air cylinder cover, engine oil, an engine body shell body and a silencer of the vertical type air-cooled diesel engine can be subjected to forced air cooling at the same time, and the overall radiating performance of the diesel engine is improved. Compared with the prior art, under the same environment temperature condition, the engine oil temperature of the diesel engine can be lowered by 24-29 DEG C through the cooling system, and the cooling effect of the diesel engine is the technical effect which cannot be foreknown by technicians in the field.
Description
Technical field
The present invention relates to upright single cylinder air-cooled diesel engine, particularly relate to a kind of cooling system reliable and stable, the upright single cylinder air-cooled diesel engine of low machine temperature.
Background technique
Can air-cooled diesel engine run well, and depends on oil temperature and engine oil pressure to a great extent.Oil temperature and engine oil pressure are in normal range (NR), for the usefulness giving full play to diesel engine, extend the working life of motor, reduce and use fuel consumption rate, reduce discharge, improve power stage, have very important meaning.
Diesel engine carries out at very high work cycle temperature, the temperature that burning ends can reach 1700 ~ 2000 DEG C, even higher, the temperature of cylinder wall is 200 ~ 300 DEG C, the temperature of cylinder head inwall and piston head is 300 ~ 400 DEG C, the temperature of intake valve head is 300 ~ 400 DEG C, exhaust valve head temperature 600 ~ 800 DEG C.Under such high temperatures, intensity, the wear resistance of part greatly reduce, and proper engagement is destroyed, a large amount of scaling loss of machine oil, and lubricating condition extreme degradation, obviously cannot normally work.Therefore, diesel engine must be cooled, and for air-cooled diesel engine, the height of machine temperature depends on cooling system.The flow of cooling air, flow path route directly have influence on the height of machine temperature, the height of oil temperature indicates the machine temperature of diesel engine, the too high engine oil viscosity that not only can cause of machine temperature reduces, machine oil scaling loss, diesel engine each lubricant housings oil film breakdown, accelerate component wear, time serious, the accident such as tile kilning, scuffing of cylinder bore can be caused.But also piston can be destroyed coordinate with cylinder liner is original, both matching gaps are increased, causes the fuel oil advanced combustion sprayed in cylinder, the explosion pressure formed after fuel combustion leaks, and oil consumption is increased, and output power is not enough, and exhaust index worsens.Machine temperature is too high, and the part of diesel engine is heated and catching phenomenon may occurs, and the ability to work of bearing such as also to reduce greatly at a series of adverse consequences.
The Main Function of lubricant oil in diesel engine is not only lubrication, plays an important role to the working condition of diesel engine.If lubricant oil loses effect, diesel engine will be subject to grievous injury.Its Main Function show following some:
1. lubrication: during diesel engine work, rotating speed is very high, and position coordinates closely between piston with casing wall, between connecting rod bearing shell with bent axle etc., if these matching parts can not get sufficient lubrication, will cause dry friction.The heat that dry friction produces at short notice is enough to make metal molten, causes the damage of parts even to cause the stuck phenomenon such as piston scraping, bent axle axis tile, therefore must give good lubrication to the matching part in motor.After lubricant oil flows to matching part, one deck oil film can be formed at friction surface.In order to ensure that lubricant oil can arrive matching surface smoothly, diesel lubrication oil must have certain pressure.
2. cleaning action: the internal work environment of diesel engine is very severe, carbon deposit can be formed on valve, casing wall by the gas handling system suction dust of diesel engine and the material of the imperfect combustion rear generation of mixed gas, lubricant oil is constantly oxidized at engine interior, and oxide also easily forms greasy filth and carbon deposit.Carbon deposit is very large to the work influence of motor, and it not only affects the Thorough combustion of mixed gas, and can cause engine interior local superheating, and a large amount of colloids can make piston ring bonding clamping stagnation, causes motor not run well.Therefore, must be cleared up by these dirts in time, this cleaning process has been come at body internal circulation flow by lubricant oil.Containing removing the detergent additives of carbon deposit and dispersing agent in lubricant oil, can clean metal surface, dispersion dirt, keeps engine interior to clean.When more oil change, these impurity are discharged together in company with lubricant oil, and therefore lubricant oil can present more black color.
3. seal action: cylinder and piston, piston ring and the annular groove of motor, all there is certain interval between valve and valve seat, can not clamping stagnation when moving between each counterpart of such guarantee, but these gaps easily cause again the mixed gas in firing chamber to scurry into crankcase, result not only accelerates the rotten of lubricant oil, also can reduce the output power of cylinder pressure and motor.Lubricant oil can form oil film in the gap of each counterpart, and these oil films can play seal action, ensure that the sealing of cylinder.
4. cooling action: a large amount of heats can be produced during engine operation, major part in these heats is taken away by the circulation of engine-cooling system, and a part is taken to oil sump by lubricant oil and distributed after the engine interior such as cylinder, piston Surface absorption heat.
5. rust inhibition: motor is in running or when parking, and the sour gas etc. that the moisture in air, burning produce all can cause corrosion to the metal parts such as piston ring, bearing shell.The rust preventing agent contained in lubricant oil etc. have the multipurpose additive of rustless property, and these additives form the fine and close adsorption layer of marshalling in metal surface, effectively resisted the intrusion of various corrosive deposit.
6. buffer function: when larger change occurs for engine start, acceleration or load, the parts such as the large small end of wrist pin, connecting rod and crankshaft bearing liner all will bear the acute variation of vibration, the suitable lubricant oil of viscosity can absorption portion impact energy, plays the effect of buffering.Engine oil pressure and cooling unit engine oil pressure must be enough to the resistance overcoming each pipeline, machine oil could be fed to reliably each required place and go.Engine oil pressure too high, too lowly all can cause the lubrication of counterpart (particularly main axle bush, connecting rod bearing shell and each bearing, copper sheathing) for the lubrication state impact of part, it is bad to cool, and causes sharp wear, even burns out and more serious accident.
In actual use, we can find, air-cooled diesel engine is in high rotating speed, high load working condition, and oil temperature can be very high, sometimes even can more than 130 DEG C, if the oil temperature of diesel engine is too high for a long time, can cause engine oil viscosity decline, mobility greatly, machine oil is difficult to form oil film between each friction pair, engine oil pressure declines, cause component insufficient lubrication, wearing and tearing quickening, more serious meeting causes engine scuffing, axis tile etc., makes power failure.
In the single-cylinder vertical air-cooled diesel engines such as existing L168F, L178F, L188F, machine temperature is too high is ubiquitous defect, the oil temperature of 4 continuous throughout the twenty-four hour24s is at 120 ~ 130 DEG C, and so high machine temperature directly affects the power stage of air-cooled diesel engine, oil consumption, smoke emission, operational safety and working life.What more limit vertical air-cooled diesel engine supports the use scope, and at present, this kind of diesel engine can only be supporting with generator, water pump assembly, and time supporting with running mechanism, reliability is very poor, and working life is short.The oil temperature how reducing vertical air-cooled diesel engine is the technical barrier that the industry is thirsted for solving for a long time.
Summary of the invention
The object of this invention is to provide the energy saving and environment friendly vertical air-cooled diesel engine of a kind of highly reliable low machine temperature, its heat dispersion is more superior than like product, and under equal ambient temperature condition, the oil temperature of diesel engine can decline 24 DEG C ~ 29 DEG C.
The technological scheme that the present invention takes is as follows:
The energy saving and environment friendly vertical air-cooled diesel engine of a kind of highly reliable low machine temperature, comprise body, gear chamber cover, bent axle, flywheel, wind scooper, cylinder sleeve side induced draft plate and cylinder head, the main journal of bent axle is arranged on body and gear chamber cover respectively, flywheel is fixedly mounted on bent axle, the flywheel face that wind scooper is arranged on body is formed the pressure cooling air chamber of end face seal, Cooling of Cylinder Head air port is provided with in the upper end of wind scooper, Cooling of Cylinder Head air port is cooled cooling duct inside and outside cylinder head by induced air pipe, cylinder liner is arranged on the epimere of body, cylinder sleeve cooling duct spaced apart is provided with along short transverse in the appearance of cylinder liner, cylinder sleeve cooling duct is enclosed by adjacent two panels radiating fin and forms, cylinder sleeve cooling duct makes the flywheel face of body and tooth lid attachment face interlink, driving component cavity volume is arranged on the below of cylinder liner, bent axle, camshaft and driving gear set are all arranged in driving component cavity volume, driving component cavity volume is also the storing cavity of machine oil, cylinder head is arranged on the upper-end surface of the cylinder liner of body, it is characterized in that: in the driving component cavity volume of body, be provided with machine oil cooling stick, it is corresponding that rational height and the machine oil of machine oil cooling stick design liquid level height, machine oil cooling stick is hollow structure, its intake grill is arranged on flywheel face, air is led to after its exhaust outlet docks with gear chamber cover, it is radiating piece in the machine oil in diesel engine oil sump, body bottom surface is provided with machine oil radiating fin, machine oil radiating fin forms machine oil radiating groove in body bottom surface, machine oil radiating groove makes flywheel face and tooth lid attachment face interlink, lower intake grill is provided with in the lower end in the flywheel face of body, lower intake grill and machine oil radiating groove interlink, the two forms organism bottom to the outer cooling zone of oil sump, cylinder sleeve cooling duct, machine oil cooling stick and lower intake grill are distributed in pressure cooling air chamber.
Further, in the present invention, the center cavity of machine oil cooling stick and the machine oil radiating groove of body bottom surface interlink.
Further, in the present invention, the structure interlinked at the center cavity of machine oil cooling stick and the machine oil radiating groove of body bottom surface is: be provided with strip slotted eye in the bottom of the center cavity of machine oil cooling stick, and strip slotted eye communicates with the machine oil radiating groove of body bottom surface.
Further, in the present invention, the magnitude setting of machine oil cooling stick is 1 ~ 3.
Further, in the present invention, the magnitude setting of machine oil cooling stick is 2, and with the vertical surface of crankshaft center line for symmetry plane is arranged on the below of bent axle symmetrically.
Further, in the present invention, machine oil cooling stick is arranged on below machine oil design liquid level height.
Further, in the present invention, two lower intake grills are provided with in the lower end in the flywheel face of body, two lower intake grill spaced horizontal distributions.
Further, in the present invention, both sides near Injection Pump mounting hole on the valve-chamber cover attachment face of cylinder head are provided with oil sprayer radiating fin, on silencing apparatus attachment face, are provided with relief opening radiating fin, left air outlet hole is provided with on the left of exhaust port, on the right side of exhaust port, be provided with relief opening radiating fin and right air outlet hole, be equipped with relief opening radiating fin at the upper and lower sides of exhaust port.
Further, in the present invention, the flywheel face of body is interval with left suction port and right intake grill along short transverse, left suction port and right intake grill lay respectively on the left and right sidewall of cylinder liner, right intake grill is enclosed by the adjacent long radiating fin on right side and short radiating fin and forms, the height of left suction port is enclosed by adjacent two long radiating fin and forms, and left suction port and right intake grill are all arranged on axis by cylinder liner and in the plane that crankshaft center line is vertical.
Further, long radiating fin is corresponding with the width of short radiating fin, and the head of short radiating fin is with arc section or fan-shaped.
In diesel engine cooling system of the present invention, cylinder head, cylinder liner and body are main heat sink body, cooling wind regime is provided by the flywheel of High Rotation Speed, mineralization pressure cooling air chamber is docked by sealing by wind scooper and body flywheel face, the pressure cooling air that the flywheel of High Rotation Speed produces in pressure cooling air chamber carries out pressure cooling to the machine oil in the cylinder liner of cylinder head, body epimere, driving component cavity volume and body housing self respectively by four cooling paths, and the outflow wind of cooling air cylinder sleeve and cylinder head carries out secondary cooling to silencing apparatus.
Pressure cooling path to cylinder head: the pressure cooling air produced in pressure cooling air chamber carries out pressure cooling through interior two cooling ducts of induced air pipe importing cylinder head to cylinder head from the Cooling of Cylinder Head air port of wind scooper upper end, the outlet pipe of cooling air to silencing apparatus flowed out from cooling duct cools, the radiating fin that the radiating fin that the valve cage capping of simultaneously cylinder head is arranged and outlet pipe attachment face are arranged increases the natural heat dissipation area of cylinder head, improves the heat dispersion of cylinder head.
Pressure cooling path to cylinder liner: the pressure cooling air produced in pressure cooling air chamber enters tooth lid attachment face by the cylinder sleeve cooling duct being arranged on cylinder liner sidewall from flywheel surface current, pressure cooling air in pressure cooling air chamber cools from cylinder sleeve cooling duct cylinder liner, the cooling air flowed through blows to cylinder head under the gear of cylinder sleeve side induced draft plate draws, realize cooling twice to cylinder head, when flowing out, also higher to temperature silencing apparatus exposes housing and cools.
Pressure cooling path to machine oil: the bottom coohng passage that the pressure cooling air produced in pressure cooling air chamber consists of machine oil radiating groove and lower intake grill, the strip slotted eye of hollow structure machine oil cooling stick, organism bottom carries out inside and outside synchronous cooling, wherein, hollow structure machine oil cooling stick can realize directly forcing cooling to the machine oil in driving component cavity volume, the leading to structure and can carry out forced air cooling to the bottom of body of the machine oil radiating groove that organism bottom is arranged and lower intake grill.
Inner side surface due to pressure cooling air chamber is exactly the flywheel face of body, pressure cooling air directly carries out pressure cooling to body housing, add that the straight-through circulation cooling channel structure of cooling air duct construction in cylinder head and cylinder liner more excellently can carry out high effect forced cooling to cylinder head and cylinder liner, hollow structure machine oil cooling stick is set under the trapped fuel liquid level in driving component cavity volume and the pressure cooled gas introducing in pressure cooling air chamber wherein can be flowed to tooth lid side, pressure cooling air is drawn toward bottom by the strip slotted eye that cooling stick inner chamber is arranged simultaneously, thus realize directly forcing cooling to the machine oil in driving component cavity volume, the machine oil radiating groove arranged in the bottom of body, in the machine oil radiating groove that the bottom that pressure cooled gas in pressure cooling air chamber flows into body from lower intake grill is arranged, realize carrying out forced air cooling to the bottom of body.
By knowing after comparative trial, the cooling effect of institute of the present invention diesel engine is best, and concrete test result is as following table:
(1) test conditions: run 4 hours continuously in identical declared working condition condition, test ambient temperature 30 DEG C, respectively measuring machine oil temperature;
(2) test result:
(3) conclusion (of pressure testing):
Can be learnt by upper table, oil temperature of the present invention is only 90 DEG C, and the oil temperature of isonomic existing product is respectively L170F, 109 DEG C; L178F, 111 DEG C; L186F, 116 DEG C, adopt cooling scheme of the present invention, although the cooling air quantity of the actual use of diesel engine specific power declines, significantly declining has appearred in oil temperature, compares L170F, 109 DEG C low 19 DEG C, than L186F, 116 DEG C low 26 DEG C, the cooling effect of diesel engine obtains those skilled in the art and cannot predict technique effect.
In the prior art, the specific power of L178F cooling air quantity used have dropped 102.0-98.1=3.9m than L170F
3/ h, have dropped 3.9%, and oil temperature rises 2 DEG C, rises 1.8%; The specific power cooling air quantity used of L186F have dropped 1.55m than L178F
3/ h, have dropped 1.6%, and oil temperature rises 5 DEG C, rises 4.5%; It can thus be appreciated that, diesel engine cooling air quantity is larger, the cooling effect of diesel engine is better, oil temperature is lower, otherwise then oil temperature is higher, and substantially linear, the present invention has then broken the routine expection of people, adopt the L198F diesel engine of cooling scheme of the present invention compared with existing L170F diesel engine, specific power cooling air quantity used have dropped 23.89m than L170F
3/ h, fall reaches 23.4%, and oil temperature does not rise counter falling, and have dropped 19 DEG C, fall reaches 17.9%.
Known by above-mentioned comparative analysis, the shunting vertical cooling scheme that the present invention takes has outstanding substantive distinguishing features relative to prior art, achieves the technique effect that those skilled in the art are difficult to predict, has aobvious special progressive.
Because the working machine temperature of diesel engine is effectively controlled, eliminate or reduce all kinds of technological deficiencies because of the higher initiation of machine temperature temperature, through the actual installation test of claimant, all technical is obviously better than similar type product of the prior art, and the key technical indexes of this diesel engine is as follows:
The vertical air-cooled diesel engine of 198F
Bore/stroke is 98 × 82mm, discharge capacity 0.618L,
12 one-hour rating 8.8kW/3000r/min 9.5kW/3600r/min
1 one-hour rating 9.6kW/3000r/min 10.5kW/3600r/min
During 8.8kW/3000r/min, fuel oil consumption is 232.7g/kW.h, row's temperature 456 DEG C, oil temperature 89 DEG C; Overburdening operating point (1 hour operating mode) 9.6kW/3000r/min fuel oil consumption is 257g/kW.h, row's temperature 530 DEG C; Torque point 7.2kW/2200r/min fuel oil consumption is 237.2g/kW.h, row's temperature 440 DEG C, oil temperature 84 DEG C; The minimum fuel oil consumption of mapping characteristics reaches below 225g/kW.h.Complete machine engine oil consumption is 1.05g/kW.h.Total noise of centrifuge is 109dB (A).Idling 870r/min.Steady state speed governing rate 5.5%.
Can auxiliary generator group; Water pump assembly, microtilling machine, motor tricycle, engineering machinery etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention, along passing through bore axis and the sectional view of the plane parallel with crankshaft center line;
Fig. 2 is the cooling system structure schematic diagram of diesel engine;
Fig. 3 is structural representation of the present invention, along passing through bore axis and the sectional view of the plane vertical with crankshaft center line;
Fig. 4 is the structural representation (stereogram) in body flywheel face;
Fig. 5 is the structural representation (front view) in body flywheel face;
Fig. 6 is the structural representation (stereogram) of body tooth lid attachment face;
Fig. 7 is the structural representation (front view) of body tooth lid attachment face;
Fig. 8 is A-A cutaway view Amplified image in Fig. 7;
Fig. 9 is the structural representation of the valve cage attachment face of cylinder head;
Figure 10 is the worm's eye view of Fig. 9, i.e. the structural representation of outlet pipe attachment face;
In figure: 1-body; 2-gear chamber cover; 3-bent axle; 4-flywheel; 5-wind scooper; 6-cylinder sleeve side induced draft plate; 7-cylinder head; 8-pressure cooling air chamber; 9-Cooling of Cylinder Head air port; 10-induced air pipe; 11-flywheel face; 12-cylinder liner; 13-cylinder sleeve cooling duct; 14-tooth lid attachment face; 15-driving component cavity volume; 16-machine oil cooling stick; 17-body bottom surface; 18-machine oil radiating fin; 19-machine oil radiating groove; Intake grill under 20-; 71-valve-chamber cover attachment face; 72-oil sprayer radiating fin; 73-silencing apparatus attachment face; 74-relief opening radiating fin; 75-exhaust port; The left air outlet hole of 76-; The right air outlet hole of 77-; The left suction port of 131-; The right intake grill of 132-; The long radiating fin of 133-; The short radiating fin of 134-; 161-intake grill; 162-exhaust outlet; 163-strip slotted eye.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
The energy saving and environment friendly vertical air-cooled diesel engine of a kind of highly reliable low machine temperature, shown in Fig. 1 ~ 10, comprise body 1, gear chamber cover 2, bent axle 3, flywheel 4, wind scooper 5, cylinder sleeve side induced draft plate 6 and cylinder head 7, the main journal of bent axle 3 is arranged on body 1 and gear chamber cover 2 respectively, flywheel 4 is fixedly mounted on bent axle 3, the flywheel face 11 that wind scooper 5 is arranged on body 1 is formed the pressure cooling air chamber 8 of end face seal, Cooling of Cylinder Head air port 9 is provided with in the upper end of wind scooper 5, Cooling of Cylinder Head air port 9 is cooled by cooling duct inside and outside induced air pipe 10 pairs of cylinder head 7, cylinder liner 12 is arranged on the epimere of body 1, cylinder sleeve cooling duct 13 spaced apart is provided with along short transverse in the appearance of cylinder liner 12, cylinder sleeve cooling duct 13 is enclosed by adjacent two panels radiating fin and forms, cylinder sleeve cooling duct 13 makes the flywheel face 11 of body 1 interlink with tooth lid attachment face 14, driving component cavity volume 15 is arranged on the below of cylinder liner 12, bent axle, camshaft and driving gear set are all arranged in driving component cavity volume 15, driving component cavity volume 15 is also the storing cavity of machine oil, cylinder head 7 is arranged on the upper-end surface of cylinder liner 12 of body 1, two machine oil cooling sticks 16 are provided with in the driving component cavity volume 15 of body 1, two machine oil cooling sticks 16 with the vertical surface of crankshaft center line for symmetry plane arranges the below of bent axle symmetrically, the height of machine oil cooling stick 16 arrange and machine oil to design liquid level degree corresponding, machine oil cooling stick 16 is hollow structure, its intake grill 161 is located on flywheel face 11, exhaust outlet 162 leads to air after docking with gear chamber cover 2, the strip slotted eye 163 towards bottom is provided with in the bottom of the ventilation cavity of machine oil cooling stick 16, machine oil cooling stick 16 is radiating pieces of machine oil in driving component cavity volume 15, body bottom surface 17 is provided with machine oil radiating fin 18, machine oil radiating fin 18 forms machine oil radiating groove 19 in body bottom surface, machine oil radiating groove 19 makes flywheel face 11 and tooth lid attachment face 14 interlink, two lower intake grills 20 are provided with in the lower end in the flywheel face 11 of body 1, two lower intake grills 20 interlink with the external world, pressure cooled gas in pressure cooling air chamber 8 enters the machine oil radiating groove 19 that organism bottom machine oil radiating fin 18 formed in body bottom surface from two lower intake grills 20, realize the outer cooling to organism bottom, the hollow cooling channel of machine oil cooling stick 16, machine oil radiating groove 19 and lower intake grill 20 are cooling districts inside and outside the machine oil pond to body hypomere, body 1 housing self is also maximum radiator, to whole diesel engine, cylinder sleeve cooling duct 13 on body 1, machine oil cooling stick 16 and lower intake grill 20 are distributed in pressure cooling air chamber 8, the center cavity of machine oil cooling stick 16 is interlinked by the machine oil radiating groove 19 of strip slotted eye 163 with body bottom surface 17, directly the external world is entered from bottom like this from the air flow energy after heat absorption between the center cavity of machine oil cooling stick 16, improve heat dispersion.
In the present invention, the magnitude setting of machine oil cooling stick 16 is 2, and with the vertical surface of crankshaft center line for symmetry plane arranges the below of bent axle symmetrically, machine oil cooling stick 16 is arranged on below machine oil design liquid level height, the center cavity of machine oil cooling stick 16 and the machine oil radiating groove 19 of body bottom surface 17 interlink, be provided with strip slotted eye 163 in the bottom of the center cavity of machine oil cooling stick 16, strip slotted eye 163 communicates with the machine oil radiating groove 19 of body bottom surface 17.
In the present invention, both sides near Injection Pump mounting hole on the valve-chamber cover attachment face 71 of cylinder head 7 are provided with oil sprayer radiating fin 72, on silencing apparatus attachment face 73, are provided with relief opening radiating fin 74, left air outlet hole 76 is provided with on the left of exhaust port 75, on the right side of exhaust port 75, be provided with relief opening radiating fin 74 and right air outlet hole 77, be equipped with relief opening radiating fin 74 at the upper and lower sides of exhaust port 75.
In the present invention, the flywheel face 11 of body is interval with left suction port 131 and right intake grill 132 along short transverse, left suction port 131 and right intake grill 132 lay respectively on the left and right sidewall of cylinder liner, right intake grill 132 is enclosed by the adjacent long radiating fin 133 on right side and short radiating fin 134 and forms, the height of left suction port 131 is enclosed by adjacent two long radiating fin 133 and forms, left suction port 131 and right intake grill 132 are all arranged on axis by cylinder liner and in the plane that crankshaft center line is vertical, long radiating fin 133 is corresponding with the width of short radiating fin 134, the head of short radiating fin 134 is with arc section or fan-shaped.
In the cooling system of this diesel engine, the pressure cooling air that flywheel 4 produces in pressure cooling air chamber 8 carries out to the machine oil in the cylinder liner 12 of cylinder head 7, body 1 epimere, driving component cavity volume 15 and body 1 housing self pressures respectively by corresponding cooling path and cools.
Pressure cooling path to cylinder head: the pressure cooling air produced in pressure cooling air chamber 8 carries out pressure cooling from 9 pairs, the Cooling of Cylinder Head air port cylinder head 7 of wind scooper 5 upper end;
Pressure cooling path to cylinder liner: the pressure cooling air produced in pressure cooling air chamber 8 flows into tooth lid attachment face 14 by the cylinder sleeve cooling duct 13 being arranged on cylinder liner 12 sidewall from flywheel face 11, pressure cooling air chamber 8 internal pressure cools from cylinder sleeve cooling duct 13 pairs of cylinder liner 12, the cooling air flowed through blows to cylinder head 7 under the gear of cylinder sleeve side induced draft plate 6 draws, realize the cooling twice to cylinder head 7, when flowing out, also higher to temperature silencing apparatus cools.
Pressure cooling path to machine oil: the pressure cooling air produced in pressure cooling air chamber 8 carries out inside and outside synchronous cooling by the bottom coohng passage that the machine oil cooling stick 16 of hollow structure, the machine oil radiating groove 19 of organism bottom and lower intake grill 20 form, wherein, the machine oil cooling stick 16 of hollow structure can realize directly forcing cooling to the machine oil in driving component cavity volume 15, the leading to structure and can carry out forced air cooling to the bottom of body 1 of the machine oil radiating groove 19 that organism bottom is arranged and lower intake grill 20.
In this example, centrifugal fan on flywheel 4 sucks ambient air, produces pressure cooling-air, make pressure cooling-air be full of in whole pressure cooling air chamber 8 with the spiral case acting in conjunction on wind scooper, produce pressure reduction with ambient air, form cooling blast and pressure cooling is carried out to diesel engine.Cooling blast is divided into three strands, cools diesel engine each several part, forms the cooling system of this diesel engine uniqueness.
First strand of cooling air accounts for 45% of total blast volume, pressure cooling wind in pressure cooling air chamber 8 is toward cylinder head 7, flow through cylinder head inner chamber air channel to cool cylinder head, because cylinder head spot temperature is higher, the exhaust outlet through cylinder head after therefore this strand of cooling air has cooled cylinder head directly enters air.
Second strand of cooling air accounts for total blast volume 50%, the cooling duct that cylinder liner 12 surrounding of blowing past body epimere is formed by radiating fin, cylinder liner 12 part is cooled, after this strand of air-flow has cooled cylinder sleeve, to be led shunting by cylinder sleeve side induced draft plate 6, a part directly enters air, and another part then continues the silencing apparatus bend pipe blowing to high temperature, more fully cools the silencing apparatus of high temperature.
3rd strand of cooling air accounts for total blast volume 5%, the pressure cooling air produced in pressure cooling air chamber 8 carries out inner direct pressures from the machine oil cooling stick 16 horizontal ventilation road of hollow structure and air channel, bottom to the machine oil in driving component cavity volume 15 and cools, flowing into the machine oil radiating groove 19 of organism bottom from two lower intake grills 20 makes the radiating fin of organism bottom carry out external refrigeration to machine oil, so just can carry out inside and outside synchronous cooling to machine oil;
In cooling procedure, body 1 can obtain full side's vertical cooling, and the epimere of body 1 is cylinder liner 12, this part by second strand of cooling air to cooling; The middle part of body 1 is flywheel face 11, and it is by the pressure cooling air continuous coo1ing in pressure cooling air chamber 8; The hypomere of body 1 is machine oil pond, and it carries out inside and outside synchronous forced air cooling by the 3rd strand of cooling air.
Embodiment 2:
In order to improve the heat dispersion of diesel engine further, setting up external machine oil cooler in the bottom of body 1, the external heat diffusion area of diesel engine can be increased.
Embodiments of the present invention are a lot, are not limited to example, as long as apply shunting vertical cooling scheme of the present invention to carry out all schemes of forced air cooling all within protection scope of the present invention to the cylinder head of diesel engine, cylinder liner, machine oil and machine shell.
Claims (10)
1. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature, comprise body (1), gear chamber cover (2), bent axle (3), flywheel (4), wind scooper (5), cylinder sleeve side induced draft plate (6) and cylinder head (7), the main journal of bent axle (3) is arranged on body (1) and gear chamber cover (2) respectively, flywheel (4) is fixedly mounted on bent axle (3), wind scooper (5) is arranged on the upper pressure cooling air chamber (8) forming end face seal, flywheel face (11) of body (1), Cooling of Cylinder Head air port (9) is provided with in the upper end of wind scooper (5), Cooling of Cylinder Head air port (9) is cooled by the inside and outside cooling duct of induced air pipe (10) to cylinder head (7), cylinder liner (12) is arranged on the epimere of body (1), cylinder sleeve cooling duct (13) spaced apart is provided with along short transverse in the appearance of cylinder liner (12), cylinder sleeve cooling duct (13) is enclosed by adjacent two panels radiating fin and forms, cylinder sleeve cooling duct (13) makes the flywheel face (11) of body (1) and tooth lid attachment face (14) interlink, driving component cavity volume (15) is arranged on the below of cylinder liner (12), bent axle, camshaft and driving gear set are all arranged in driving component cavity volume (15), driving component cavity volume (15) is also the storing cavity of machine oil, cylinder head (7) is arranged on the upper-end surface of cylinder liner (12) of body (1), it is characterized in that: in the driving component cavity volume (15) of body (1), be provided with machine oil cooling stick (16), it is corresponding that rational height and the machine oil of machine oil cooling stick (16) design liquid level height, machine oil cooling stick (16) is hollow structure, its intake grill (161) is arranged on flywheel face (11), its exhaust outlet (162) leads to air after docking with gear chamber cover (2), it is radiating piece in the machine oil in diesel engine oil sump, body bottom surface (17) are provided with machine oil radiating fin (18), machine oil radiating fin (18) forms machine oil radiating groove (19) in body bottom surface, machine oil radiating groove (19) makes flywheel face (11) and tooth lid attachment face (14) interlink, lower intake grill (20) is provided with in the lower end in the flywheel face (11) of body (1), lower intake grill (20) and machine oil radiating groove (19) interlink, the two forms organism bottom to the outer cooling zone of oil sump, cylinder sleeve cooling duct (13), machine oil cooling stick (16) and lower intake grill (20) are distributed in pressure cooling air chamber (8).
2. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, is characterized in that: the center cavity of machine oil cooling stick (16) and the machine oil radiating groove (19) of body bottom surface (17) interlink.
3. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 2, it is characterized in that: the structure interlinked at the center cavity of machine oil cooling stick (16) and the machine oil radiating groove (19) of body bottom surface (17) is: be provided with strip slotted eye (163) in the bottom of the center cavity of machine oil cooling stick (16), and strip slotted eye (163) communicates with the machine oil radiating groove (19) of body bottom surface (17).
4. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, is characterized in that: the magnitude setting of machine oil cooling stick (16) is 1 ~ 3.
5. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 4, is characterized in that: the magnitude setting of machine oil cooling stick (16) is 2, and with the vertical surface of crankshaft center line for symmetry plane is arranged on the below of bent axle symmetrically.
6. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, is characterized in that: machine oil cooling stick (16) is arranged on below machine oil design liquid level height.
7. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, is characterized in that: be provided with two lower intake grills (20) in the lower end in the flywheel face (11) of body (1), two lower intake grill (20) spaced horizontal distributions.
8. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, it is characterized in that: be provided with oil sprayer radiating fin (72) in the upper both sides near Injection Pump mounting hole of the valve-chamber cover attachment face (71) of cylinder head (7), on silencing apparatus attachment face (73), be provided with relief opening radiating fin (74), left air outlet hole (76) is provided with in exhaust port (75) left side, be provided with relief opening radiating fin (74) and right air outlet hole (77) on exhaust port (75) right side, be equipped with relief opening radiating fin (74) at the upper and lower sides of exhaust port (75).
9. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 1, it is characterized in that: on the flywheel face (11) of body, be interval with left suction port (131) and right intake grill (132) along short transverse, left suction port (131) and right intake grill (132) lay respectively on the left and right sidewall of cylinder liner, right intake grill (132) is enclosed by the adjacent long radiating fin (133) on right side and short radiating fin (134) and forms, the height of left suction port (131) is enclosed by adjacent two long radiating fin (133) and forms, left suction port (131) and right intake grill (132) are all arranged on axis by cylinder liner and in the plane that crankshaft center line is vertical.
10. the energy saving and environment friendly vertical air-cooled diesel engine of highly reliable low machine temperature according to claim 9, it is characterized in that: long radiating fin (133) is corresponding with the width of short radiating fin (134), the head of short radiating fin (134) is with arc section or fan-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510382722.2A CN104975927A (en) | 2015-06-28 | 2015-06-28 | High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510382722.2A CN104975927A (en) | 2015-06-28 | 2015-06-28 | High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104975927A true CN104975927A (en) | 2015-10-14 |
Family
ID=54272824
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510382722.2A Pending CN104975927A (en) | 2015-06-28 | 2015-06-28 | High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104975927A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082311A (en) * | 2007-06-29 | 2007-12-05 | 无锡开普动力有限公司 | Wind cooling diesel engine cylinder cover |
| CN201407097Y (en) * | 2009-04-30 | 2010-02-17 | 蔡建平 | Diesel generator set |
| CN102061974A (en) * | 2010-04-19 | 2011-05-18 | 重庆润通动力有限公司 | Forced air cooling engine |
| CN102926885A (en) * | 2012-11-29 | 2013-02-13 | 河南创世电机科技有限公司 | Universal minitype petrol motor cylinder cover |
| CN202789189U (en) * | 2012-08-24 | 2013-03-13 | 江苏飞达压铸有限公司 | Split-type engine body sealing structure of air-cooling diesel engine |
| CN103114921A (en) * | 2012-12-11 | 2013-05-22 | 重庆百吉四兴压铸有限公司 | V-shaped diesel engine body |
| CN103266965A (en) * | 2013-05-16 | 2013-08-28 | 无锡新世动力机械有限公司 | Air-cooled diesel engine box, diesel engine with same and cooling method of diesel engine |
| CN103742326A (en) * | 2014-01-27 | 2014-04-23 | 金坛鑫田柴油机有限公司 | Hand starting device at flywheel end of air-cooled engine |
| CN204200388U (en) * | 2014-07-14 | 2015-03-11 | 江苏飞达压铸有限公司 | Air-cooled water-cooled Compound cooling diesel engine casing |
| CN204738867U (en) * | 2015-06-28 | 2015-11-04 | 金坛鑫田柴油机有限公司 | Energy -concerving and environment -protective type vertical type air -cooled diesel engine of highly reliable low machine temperature |
-
2015
- 2015-06-28 CN CN201510382722.2A patent/CN104975927A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082311A (en) * | 2007-06-29 | 2007-12-05 | 无锡开普动力有限公司 | Wind cooling diesel engine cylinder cover |
| CN201407097Y (en) * | 2009-04-30 | 2010-02-17 | 蔡建平 | Diesel generator set |
| CN102061974A (en) * | 2010-04-19 | 2011-05-18 | 重庆润通动力有限公司 | Forced air cooling engine |
| CN202789189U (en) * | 2012-08-24 | 2013-03-13 | 江苏飞达压铸有限公司 | Split-type engine body sealing structure of air-cooling diesel engine |
| CN102926885A (en) * | 2012-11-29 | 2013-02-13 | 河南创世电机科技有限公司 | Universal minitype petrol motor cylinder cover |
| CN103114921A (en) * | 2012-12-11 | 2013-05-22 | 重庆百吉四兴压铸有限公司 | V-shaped diesel engine body |
| CN103266965A (en) * | 2013-05-16 | 2013-08-28 | 无锡新世动力机械有限公司 | Air-cooled diesel engine box, diesel engine with same and cooling method of diesel engine |
| CN103742326A (en) * | 2014-01-27 | 2014-04-23 | 金坛鑫田柴油机有限公司 | Hand starting device at flywheel end of air-cooled engine |
| CN204200388U (en) * | 2014-07-14 | 2015-03-11 | 江苏飞达压铸有限公司 | Air-cooled water-cooled Compound cooling diesel engine casing |
| CN204738867U (en) * | 2015-06-28 | 2015-11-04 | 金坛鑫田柴油机有限公司 | Energy -concerving and environment -protective type vertical type air -cooled diesel engine of highly reliable low machine temperature |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204804953U (en) | Horizontal opposition piston of two cycle, opposition cylinder engine engine block assembly | |
| CN106224094A (en) | 12 cylinder water-cooled Diesel engines | |
| CN204755052U (en) | Single cylinder vertical type air -cooled diesel engine's three -dimensional cooling device of reposition of redundant personnel | |
| CN104975928A (en) | Diversion three-dimensional cooling device of single-cylinder vertical air-cooling diesel engine | |
| CN204738867U (en) | Energy -concerving and environment -protective type vertical type air -cooled diesel engine of highly reliable low machine temperature | |
| CN202417707U (en) | Opposed-piston and opposed-cylinder internal-combustion engine | |
| US2177724A (en) | Lubrication system for internal combustion engines | |
| CN104975927A (en) | High-reliability low-machine-temperature energy-saving environment-protecting vertical type air-cooled diesel engine | |
| CN104234818B (en) | A kind of two-stroke internal combustion engine | |
| CN204755053U (en) | Energy -concerving and environment -protective type vertical type air -cooled diesel engine's of low machine temperature organism | |
| CN208934812U (en) | The engine and its cylinder head and cooling system of a kind of motor tricycle | |
| US20120240892A1 (en) | Efficient oil treatment for radial engine | |
| CN104948287A (en) | Engine body of low-temperature energy-saving and environment-friendly vertical air-cooled diesel engine | |
| Miao et al. | Optimization of piston-ring system for reducing lube oil consumption by CAE approach | |
| CN215487442U (en) | Engine balancing device and engine adopting same | |
| Ma | Oil transport analysis of a cylinder deactivation engine | |
| EP1079080A2 (en) | Oil cooled internal combustion engine | |
| CN208793115U (en) | A kind of piston of truck engine | |
| Ambrozik et al. | Selected failures of internal combustion engine pistons | |
| CN203248240U (en) | Forced cooling device for air-cooled internal combustion engine | |
| CN104929728A (en) | Roundabout cooling and filtering type engine oil cooler | |
| CN216198363U (en) | Cooling water path integrating machine filter and machine cooler | |
| CN219281818U (en) | Water cooling system for engine cylinder of mechanically driven external water pump type motorcycle | |
| Garthe et al. | The new B/FL 1011 a diesel engine family from DEUTZ with integrated cooling system | |
| KR200216773Y1 (en) | Radiator with uneven cooling fins |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| CB02 | Change of applicant information |
Address after: 213200, Jintan District, Jiangsu City, Changzhou province after the town of Yang Zhen Yang Xing Road North Applicant after: JIANGSU XINLAND DIESEL ENGINE Co.,Ltd. Applicant after: CHANGZHOU HI-EARNS MECHANICAL & ELECTRICAL Co.,Ltd. Applicant after: CHANGZHOU AIXIN ELECTROMECHANICAL CO.,LTD. Applicant after: Wang Qinquan Address before: 213200, Jiangsu, Jintan District, Changzhou City, Kim Town, Yang Yang Town, No. 1 Yang Hing North Road Applicant before: JINTAN XINLAND DIESEL ENGINE Co.,Ltd. Applicant before: CHANGZHOU HI-EARNS MECHANICAL & ELECTRICAL Co.,Ltd. Applicant before: CHANGZHOU AIXIN ELECTROMECHANICAL CO.,LTD. Applicant before: Wang Qinquan |
|
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151014 |