CN104973832B - Anti-crack mortar and preparation method therefor - Google Patents

Anti-crack mortar and preparation method therefor Download PDF

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Publication number
CN104973832B
CN104973832B CN201510333002.7A CN201510333002A CN104973832B CN 104973832 B CN104973832 B CN 104973832B CN 201510333002 A CN201510333002 A CN 201510333002A CN 104973832 B CN104973832 B CN 104973832B
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percent
cement
hpmc
powder
stirrer
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CN104973832A (en
Inventor
张正良
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HANGZHOU ZHENGBO NEW CONSTRUCTION MATERIAL Ltd
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HANGZHOU ZHENGBO NEW CONSTRUCTION MATERIAL Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention relates to an anti-crack mortar and a preparation method therefor. The anti-crack mortar comprises the following components by weight percentage: 28-30% of cement, 10-6% of coal ash or 5%-10% of glass powder, 5% of heavy calcium, 57-59% of medium-coarse sand, 0.3% of HPMC, 1.5-2% of latex powder, 0.2% of water Shen agent, 0.3% of polypropylene fiber and 0-0.3% of other additives, wherein the HPMC is hydroxypropyl methylcellulose with viscosity being 100,000. According to the present invention, waste coal ash (glass powder) is used, so as to protect the environment and save energy; The mortar has good fluidity and water retention, thereby facilitating mixing. The hardened mortar has high hardness and high strength, and is non-toxic and high in stability.

Description

Anti-crack mortar and preparation method thereof
Technical Field
The invention relates to a building material, in particular to anti-crack mortar and a preparation method thereof.
Background
Mortar refers to a bonding substance used for building bricks on buildings, and is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) according to a certain proportion, and is also called mortar and also used as mortar. The mortar is prepared by mixing a cementing material (cement, lime, clay and the like) and fine aggregate (sand) with water. Cement mortars, mixed mortars (or cement lime mortars), lime mortars and clay mortars are commonly used.
The mixed mortar takes cement and gypsum powder as gelatinizing agents, has the advantages of softness, good water-retaining property, convenient construction and the like, and has the defects of poor water resistance, large shrinkage, low caking property, poor durability, easy cracking and dust explosion and incapability of being used for plastering in a humid environment and an external wall; although the cement mortar can overcome the defects of mixed mortar, the cement mortar has the defects of poor workability, much water seepage, high cement consumption and quick hardening. Conventional bonding mortars are generally divided into two types, one-component and multi-component. The single component means that a mortar production enterprise mixes and homogenizes a plurality of components and then packages the components into bags, adds water according to the water adding amount specified in the proportion on a construction site, and uniformly stirs the components for use; the multi-component mortar is composed of two or more than two components such as a powder component and a colloid component, and the two or more than two components are mixed according to a ratio specified in a construction site and are uniformly stirred for use. Because at least one of the components of the multi-component mortar is in a liquid state, the multi-component mortar is inconvenient to transport and store, and is difficult to store in winter.
Disclosure of Invention
The invention aims to provide anti-crack mortar which is environment-friendly, energy-saving, easy to transport, easy to mix and high in stability and a preparation method thereof, and the specific technical scheme is as follows:
the anti-crack mortar further comprises the following components in percentage by weight:
cement: 28 to 30 percent of the total weight of the steel,
coal ash: 3 to 5 percent of the total weight of the steel,
glass powder: 3 percent to 5 percent,
heavy calcium: 5 percent of the total weight of the mixture,
medium coarse sand: 57 to 59 percent of the total weight of the alloy,
HPMC:0.3%,
emulsion powder: 1.5 to 2 percent of the total weight of the alloy,
water repellent: 0.2 percent of the total weight of the mixture,
polypropylene fiber: 0.3 percent of the total weight of the mixture,
other additives: 0 to 0.3 percent of the total weight of the mixture,
wherein,
the cement is mixed with blast furnace slag to form a cement mixture which is mixed with the cement according to the ratio of 8: 1, grinding blast furnace slag into powder with the specific surface area of 450-500 m2Per kg, adding 1-2% of the cement mixture amount of the composite high-efficiency mortar foaming agent containing air entraining effect into the cement mixture;
the coal ash is more than two-stage coal ash obtained by dry winnowing;
the medium coarse sand adopts the following requirements of particle size and gradation: 0 to 3% by weight in a range of 3 to 3.5mm, 60 to 80% by weight in a range of 1.8 to 2mm, 25 to 35% by weight in a range of 0.425 to 1.175mm, and 0 to 3% by weight in a range of 0.001 to 0.424 mm;
the latex powder is redispersible latex powder and comprises: 37 percent of vinyl acetate and ethylene copolymerized rubber powder, 29 percent of ethylene, vinyl chloride and vinyl metasilicate ternary copolymerized rubber powder, 21 percent of vinyl acetate, ethylene and higher fatty acid vinyl ester ternary copolymerized rubber powder, 11 percent of vinyl acetate and higher fatty acid vinyl ester copolymerized rubber powder and 2 percent of vinyl acetate homopolymerized rubber powder;
the polypropylene fiber is an anti-crack fiber with the length of 5-10mm, and comprises 78% of polypropylene monofilament fiber, 12% of polyester fiber and 10% of polyacrylonitrile fiber;
the HPMC is added with starch ether ST2100 with the dosage of HPMC of 2-2.7%, and the HPMC adopts hydroxypropyl methyl cellulose with 10 ten thousand viscosity.
Furthermore, the polypropylene fiber is an anti-crack fiber with the length of 9mm, the medium coarse sand adopts quartz sand, and the other additives adopt beta semi-hydrated gypsum, and the mixing amount of the beta semi-hydrated gypsum is 0.3 percent.
Further, the wood fiber composite material also comprises 0.4% of wood fiber, 2% of polymer emulsion and 0.2-0.4% of hydroxypropyl cellulose.
Further, the cement is ordinary portland cement with strength grade 32.5 or 42.5.
Further, the polypropylene fiber is one or more of polypropylene monofilament fiber, polyester fiber or polyacrylonitrile fiber with the length of 9 mm.
The preparation method of the anti-crack mortar comprises the following steps:
(1) preparing and weighing each component according to a preset proportion;
(2) putting 1/3-half of cement, half of coal ash, half of glass powder, half of heavy calcium carbonate, half of medium coarse sand and 1/3-half of HPMC into a stirrer, and stirring for 1-1.5 minutes;
(3) putting the latex powder and the water repellent into a stirrer, and stirring for 1-1.5 minutes;
(4) putting the rest cement, coal ash, glass powder, coarse heavy calcium, medium sand and HPMC into a stirrer, and stirring for 1-1.5 minutes;
(5) adding the polypropylene fiber and other additives into a stirrer, and stirring for 1-3 minutes;
(6) 3-5 of the material obtained in the step (4): 1, preparing clear water;
(7) pouring clear water into the container, adding the materials, and stirring for 3-10 minutes until the materials are uniform;
(8) standing for 5-8 minutes;
(9) stirring again for 1-3 minutes.
Further, the stirrer is a double horizontal shaft conical double-helix stirrer.
Further, when the cement is added in the step (2), a foaming agent with the dosage of 1% of the cement is simultaneously doped, starch ether with the dosage of 2% of the HPMC is doped in the HPMC, and the beta hemihydrate gypsum is 0.3%.
Further, 0.4% of wood fiber, 2% of polymer emulsion and 0.2-0.4% of hydroxypropyl cellulose are added in the step (5).
Compared with the prior art, the anti-crack mortar provided by the invention has the advantages of simple process, easiness in implementation, high production efficiency, reasonable formula design, high curing speed, high strength, wear resistance, better flexibility, impact resistance and vibration resistance, good fluidity and easiness in construction; the preparation method provided by the invention has the advantages of simple process, easiness in construction, greatly shortened construction period, improved construction efficiency and contribution to wide popularization and application. Specifically, the method comprises the following steps: (1) waste coal ash (glass powder) can be utilized, so that the environment is protected and the energy is saved; (2) the mortar has good fluidity and water retention property, thereby being easy to mix; (3) the hardness and the strength of the hardened mortar are high; (4) no poison and high stability.
Detailed Description
The present invention is described in detail below as a preferred example of various embodiments of the present invention.
The mortar formulation in one embodiment employs:
cement: 28-30%;
coal ash: 10-6% (5-10% of glass powder can be used for substitution);
heavy calcium: 5 percent;
medium coarse sand: 57-59%;
HPMC (hydroxypropylmethylcellulose) with a viscosity of 10 ten thousand: 0.3 percent;
emulsion powder: 1.5-2%;
water repellent: 0.2 percent;
polypropylene fiber: 0.3 percent.
In a preferred embodiment, the anti-crack mortar comprises the following components in percentage by weight: cement: 28-30%, coal ash: 10-6% or 5-10% of glass powder, heavy calcium: 5%, medium grit: 57-59%, HPMC: 0.3%, latex powder: 1.5-2%, water repellent: 0.2%, polypropylene fiber: 0.3%, other additives: 0-0.3 percent, wherein the HPMC adopts hydroxypropyl methyl cellulose with 10 ten thousand viscosity. The composite high-efficiency mortar foaming agent containing the air entraining effect, the amount of which is 2 percent of the amount of cement, is doped in the cement, the amount of starch ether, the amount of which is 3.7 percent of the amount of HPMC, is doped in the HPMC, the polypropylene fiber is anti-crack fiber with the length of 9mm, the medium coarse sand adopts quartz sand, and the latex powder is redispersible latex powder, and the doping amount is 1.7 to 2.0 percent; in addition, beta hemihydrate gypsum is adopted as other additive, and the mixing amount of the beta hemihydrate gypsum is 0.3%. Also comprises 0.4 percent of wood fiber, 2 percent of polymer emulsion and 0.2 to 0.4 percent of hydroxypropyl cellulose. The cement is ordinary portland cement with strength grade of 32.5 or 42.5. The redispersible latex powder is: 37% of vinyl acetate and ethylene copolymerized rubber powder, 29% of ethylene, vinyl chloride and vinyl metasilicate ternary copolymerized rubber powder, 21% of vinyl acetate, ethylene and higher fatty acid vinyl ester ternary copolymerized rubber powder, 11% of vinyl acetate and higher fatty acid vinyl ester copolymerized rubber powder and 2% of vinyl acetate homopolymerized rubber powder; the water reducing agent is water reducing agent F10, the starch ether is starch ether ST2100, and the redispersible latex powder is redispersible latex powder 5010N. The polypropylene fiber is one or more of polypropylene monofilament fiber, polyester fiber or polyacrylonitrile fiber with the length of 9 mm.
In a preferred embodiment, the preparation method comprises the following steps:
(1) preparing and weighing each component according to a preset proportion;
(2) putting 1/3-half of cement, half of coal ash or glass powder, half of heavy calcium carbonate, half of medium coarse sand and 1/3-half of HPMC into a double horizontal shaft conical double-helix stirrer, stirring for 1-1.5 minutes, simultaneously doping a foaming agent with 1% of the dosage of the cement, starch ether with 2% of the dosage of the HPMC and 0.3% of beta hemihydrate gypsum when the cement is put into the double horizontal shaft conical double-helix stirrer;
(3) putting the latex powder and the water repellent into a stirrer, and stirring for 1-1.5 minutes;
(4) adding the rest cement, coal ash or glass powder, coarse whiting, medium coarse sand and HPMC into a stirrer, and stirring for 1-1.5 minutes;
(5) adding polypropylene fiber and other additives into a stirrer, stirring for 1-3 min, and adding 0.4% of wood fiber, 2% of polymer emulsion and 0.2-0.4% of hydroxypropyl cellulose;
(6) 3-5 of the material obtained in the step (4): 1, preparing clear water;
(7) pouring clear water into the container, adding the materials, and stirring for 3-10 minutes until the materials are uniform;
(8) standing for 5-8 minutes;
(9) stirring again for 1-3 minutes.
The invention has been described in an illustrative manner, and it is to be understood that the invention is not limited to the specific embodiments described above, but is intended to cover various modifications, which may be made by the methods and technical solutions of the invention, or may be applied to other applications without modification.

Claims (2)

1. The anti-crack mortar is characterized by comprising the following components in percentage by weight:
cement: 28 to 30 percent of the total weight of the steel,
coal ash: 3 to 5 percent of the total weight of the steel,
glass powder: 3 percent to 5 percent,
heavy calcium: 5 percent of the total weight of the mixture,
medium coarse sand: 57 to 59 percent of the total weight of the alloy,
HPMC:0.3%,
emulsion powder: 1.5 to 2 percent of the total weight of the alloy,
water repellent: 0.2 percent of the total weight of the mixture,
polypropylene fiber: 0.3 percent of the total weight of the mixture,
beta hemihydrate gypsum: 0.3 percent of the total weight of the mixture,
wherein,
the cement is mixed with blast furnace slag to form a cement mixture, and the cement and the blast furnace slag are mixed according to the ratio of 8: 1, grinding blast furnace slag into powder with the specific surface area of 450-500 m2Per kg, adding 1-2% of the cement mixture amount of the composite high-efficiency mortar foaming agent containing air entraining effect into the cement mixture;
the coal ash is more than two-stage coal ash obtained by dry winnowing;
the medium coarse sand adopts the following requirements of particle size and gradation: 0 to 3% by weight in a range of 3 to 3.5mm, 60 to 80% by weight in a range of 1.8 to 2mm, 25 to 35% by weight in a range of 0.425 to 1.175mm, and 0 to 3% by weight in a range of 0.001 to 0.424 mm;
the latex powder is redispersible latex powder and comprises: 37 percent of vinyl acetate and ethylene copolymerized rubber powder, 29 percent of ethylene, vinyl chloride and vinyl metasilicate ternary copolymerized rubber powder, 21 percent of vinyl acetate, ethylene and higher fatty acid vinyl ester ternary copolymerized rubber powder, 11 percent of vinyl acetate and higher fatty acid vinyl ester copolymerized rubber powder and 2 percent of vinyl acetate homopolymerized rubber powder;
the polypropylene fiber is an anti-crack fiber with the length of 9mm, and comprises 78% of polypropylene monofilament fiber, 12% of polyester fiber and 10% of polyacrylonitrile fiber;
the HPMC is added with starch ether ST2100 with the dosage of HPMC of 2-2.7%, and the HPMC adopts hydroxypropyl methyl cellulose with 10 ten thousand viscosity.
2. The method for preparing the anti-crack mortar according to claim 1, comprising the steps of:
(1) preparing and weighing each component according to a preset proportion;
(2) putting 1/3-half of cement, half of coal ash, half of glass powder, half of heavy calcium carbonate, half of medium coarse sand and 1/3-half of HPMC into a stirrer, stirring for 1-1.5 minutes, wherein the stirrer is a double horizontal shaft conical double-helix stirrer, foaming agent with 1% of cement dosage is simultaneously doped when the cement is put into the stirrer, starch ether with 2% of HPMC dosage is doped into the HPMC, and beta hemihydrate gypsum with 0.3%;
(3) putting the latex powder and the water repellent into a stirrer, and stirring for 1-1.5 minutes;
(4) putting the rest cement, coal ash, glass powder, coarse heavy calcium, medium sand and HPMC into a stirrer, and stirring for 1-1.5 minutes;
(5) adding the polypropylene fiber and other additives into a stirrer, and stirring for 1-3 minutes;
(6) 3-5 of the material obtained in the step (4): 1, preparing clear water;
(7) pouring clear water into the container, adding the materials, and stirring for 3-10 minutes until the materials are uniform;
(8) standing for 5-8 minutes;
(9) stirring again for 1-3 minutes.
CN201510333002.7A 2015-06-17 2015-06-17 Anti-crack mortar and preparation method therefor Expired - Fee Related CN104973832B (en)

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CN105801055A (en) * 2016-04-01 2016-07-27 重庆市胡特建材有限公司 Novel anti-crack mortar and preparation method thereof
CN107130695A (en) * 2017-04-27 2017-09-05 安徽汇昌新材料有限公司 Foam glass external thermal insulation system and its construction method
CN107200529A (en) * 2017-05-26 2017-09-26 深圳港创建材股份有限公司 A kind of mortar joint and preparation method thereof
CN107686285A (en) * 2017-07-05 2018-02-13 中国十七冶集团有限公司 A kind of cement mortar of efficiently cracking resistance
CN107857534A (en) * 2017-11-03 2018-03-30 广西美展化工科技有限公司 High crack resistance type cement batch lime and brick and preparation method thereof
CN107973565B (en) * 2018-01-26 2020-06-05 内蒙古绰勒水利水电有限责任公司 Anti-corrosion and anti-freezing mortar and preparation method thereof
CN108558285A (en) * 2018-04-24 2018-09-21 常州思宇知识产权运营有限公司 A kind of cracking resistance heat-insulating finishing mortar
CN108383456B (en) * 2018-04-28 2019-04-02 福建省恒鼎建筑工程有限公司 A kind of cracking resistance, durable cement mortar and preparation method thereof
CN111747705A (en) * 2020-06-12 2020-10-09 上海大学 Preparation method and application of special bonding mortar material for foam glass external thermal insulation system

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CN101195529A (en) * 2007-12-17 2008-06-11 重庆大学 Heat preserving crack resistant mortar for exterior wall
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CN103172314A (en) * 2013-03-28 2013-06-26 海达建设集团有限公司 Polycrystal inorganic lightweight aggregate thermal insulation mortar
CN103410232A (en) * 2013-08-02 2013-11-27 安徽中瑞节能装饰材料集团有限公司 Outer-wall external thermal-insulating system utilizing inorganic compound thermal-insulating board
CN103951365A (en) * 2014-04-15 2014-07-30 华南理工大学 Portland cement-sulphate aluminum cement-gypsum-polymer composite waterproof mortar and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195529A (en) * 2007-12-17 2008-06-11 重庆大学 Heat preserving crack resistant mortar for exterior wall
CN102557537A (en) * 2011-12-19 2012-07-11 河南省德嘉丽科技开发有限公司 Inorganic thermal insulation mortar and preparation method thereof
CN102659371A (en) * 2012-05-18 2012-09-12 江西博康特建材有限公司 Polymer modified external wall heat insulation anti-crack mortar and preparation method of polymer modified external wall heat insulation anti-crack mortar
CN102912866A (en) * 2012-09-29 2013-02-06 池州市崇源节能建筑材料有限公司 External thermal insulation system with low-thermal-conductivity and high-strength mortar
CN103172314A (en) * 2013-03-28 2013-06-26 海达建设集团有限公司 Polycrystal inorganic lightweight aggregate thermal insulation mortar
CN103410232A (en) * 2013-08-02 2013-11-27 安徽中瑞节能装饰材料集团有限公司 Outer-wall external thermal-insulating system utilizing inorganic compound thermal-insulating board
CN103951365A (en) * 2014-04-15 2014-07-30 华南理工大学 Portland cement-sulphate aluminum cement-gypsum-polymer composite waterproof mortar and preparation method thereof

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