A kind of degasification method of vacuum glass and device
Technical field
The present invention relates to a kind of degasifying device and method of vacuum glass, be related specifically to a kind of after vacuum glass sealing-in, adopt oxidizing liquid to the degasifying device of vacuum glass cavity degasification and method.
Background technology
As one energy-saving environment-friendly glass of new generation, vacuum glass due to its have excellent printing opacity, heat insulation, sound insulation and heat-insulating property, be developed rapidly in recent years and widespread use, its range of application relates to needs printing opacity, heat insulation, sound insulation, the new energy development of insulation, utilization and the field such as energy-conservation.Two pieces of glass four limit seal, sealing materials are sealed to form by vacuum glass.Because vacuum glass premium properties depends on the vacuum layer between two sheet glass completely, ensure that vacuum glass performance plays completely, the maintenance of its vacuum tightness is most important, once the decay of vacuum layer vacuum tightness or loss, so the performance of vacuum glass greatly will be affected and lose its function even completely, and therefore vacuum glass performance lasting and stability is in-service particularly important.
The all foreign matters polluting glass surface or edge sealing position can be called " impurity ", these materials are attached on surface of plate glass securely, if can not remove completely these " impurity " in vacuum glass preparation process, residue will be formed in vacuum glass cavity.These residues will As time goes on, slowly discharges with the form of gas from glass surface or edge sealing position, thus destroy the vacuum tightness of vacuum glass gradually.
At present, vacuum glass uses low melting glass or metal to carry out sealing-in usually, a certain amount of residue can be formed in glass chamber in sealing-in process, these residues are not if effectively removed, can discharge gradually after vacuum glass completes, affect vacuum tightness and the work-ing life of vacuum glass.And in the art effective means is lacked to the removal of residue in vacuum glass cavity.
Summary of the invention
For the problem of sealing-in residue, the invention provides a kind of after vacuum glass sealing-in, adopt oxidizing liquid to decompose degasifying device and the method for degasification to residue in vacuum glass vacuum chamber.
For realizing aforesaid method, a kind of vacuum glass degasification method disclosed by the invention, its concrete steps comprise:
Step one, passes into setting liquid in the vacuum chamber of vacuum glass, and makes described setting liquid keep setting-up time in vacuum chamber;
Step 2, is heated to design temperature by vacuum glass, decomposes and be oxidized after making the residue in vacuum chamber and setting liquid reactions;
Step 3, extracts out residual liquid reacted in vacuum chamber;
Step 4, bleeds until vacuum chamber reaches setting pressure to the vacuum chamber of vacuum glass.
Further, repeating said steps one to step 3, until the residue in vacuum chamber fully decomposes oxidation.
Further, described setting liquid is oxidizing liquid.
Further, described oxidizing liquid is hydrogen peroxide, Periodic acid or dichromic acid.
Adopt a vacuum glass degasifying device for above-mentioned degasification method, it comprises sheet glass bogey, liquid storaging device, first liquid pump, second liquid pump, heating unit, air exhaust cap, air exhaust cap hold-down gear and vacuum-pumping system; Vacuum glass is placed on sheet glass bogey; Liquid storaging device is connected with the bleeding point of vacuum glass by liquid line, first liquid pump, valve, air exhaust cap; Second liquid pump is connected with valve by pipeline; Vacuum-pumping system is connected with vacuum glass pumping hole by pipeline, valve, air exhaust cap; Air exhaust cap hold-down gear is arranged on the top of air exhaust cap, for air exhaust cap is pressed on vacuum glass pumping hole.
Further, described pipeline is provided with flowrate control valve.
Further, described valve is four-way valve or multiple directional control valve.
Adopt a vacuum glass degasifying device for above-mentioned degasification method, it comprises sheet glass bogey, liquid storaging device, first liquid pump, second liquid pump, heating unit, air exhaust cap, air exhaust cap hold-down gear and vacuum-pumping system; Vacuum glass is placed on sheet glass bogey; Vacuum glass is provided with two bleeding points, liquid storaging device is connected with the first bleeding point of vacuum glass by liquid line, first liquid pump, the first valve, air exhaust cap; Second liquid pump is connected with the first valve by liquid line; Vacuum-pumping system is connected with vacuum glass second bleeding point by gas piping, the second valve, air exhaust cap; Air exhaust cap hold-down gear is arranged on the top of air exhaust cap, for air exhaust cap being pressed on the top of vacuum glass pumping hole.
Further, described first valve is T-valve or multiple directional control valve, and described second valve is stopping valve.
Further, described liquid line and gas piping are provided with flowrate control valve.
Further, described sheet glass bogey is rollgang, conveying belt or chain.
Further, described liquid storaging device is for storing oxidizing liquid, and this oxidizing liquid is hydrogen peroxide, Periodic acid or dichromic acid.
Further, described degasifying device also comprises the casing holding vacuum glass, and described glass bearing device and heating unit are all arranged in casing.
Compared with prior art, the present invention, by repeatedly passing into oxidizing liquid to the vacuum glass after sealing-in, realizes the object of removing sealing-in residue.The gas molecule of vacuum chamber is discharged up hill and dale, avoids in use procedure afterwards, and the vacuum tightness of vacuum glass reduces, and ensure that in use, the effect of the heat-insulating sound-insulating of vacuum glass.
Accompanying drawing explanation
Fig. 1 is the structural representation of degasifying device in embodiment 2;
Fig. 2 is the structural representation of degasifying device in embodiment 3.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
embodiment 1
A kind of vacuum glass degasification method, its concrete steps comprise:
Step one, passes into setting liquid in the vacuum chamber of vacuum glass, and makes described setting liquid keep setting-up time in vacuum chamber; Described setting liquid is the oxidizing liquids such as hydrogen peroxide, Periodic acid or dichromic acid.
Step 2, is heated to design temperature by vacuum glass, decomposes and be oxidized after making the residue in vacuum chamber and setting liquid reactions;
Step 3, extracts out residual liquid reacted in vacuum chamber;
Repeating said steps one to step 3, until the residue in vacuum chamber fully decomposes oxidation.
Step 4, bleeds until vacuum chamber reaches setting pressure to the vacuum chamber of vacuum glass.
embodiment 2
As shown in Figure 1, adopt a vacuum glass degasifying device for above-mentioned degasification method, it comprises sheet glass bogey 12, liquid storaging device 7, first liquid pump 14, second liquid pump 13, heating unit 11, air exhaust cap 2a, air exhaust cap hold-down gear 4 and vacuum-pumping system 8; Vacuum glass 1 is placed on sheet glass bogey 12; Liquid storaging device 7 is connected with the bleeding point 2 of vacuum glass by liquid line, first liquid pump 14, four-way valve 5, air exhaust cap 2a; Second liquid pump 13 is connected with the bleeding point 2 of vacuum glass with four-way valve 5, air exhaust cap 2a by pipeline; Vacuum-pumping system 8 is connected with vacuum glass pumping hole 2 by pipeline, four-way valve 5, air exhaust cap 2a; Air exhaust cap hold-down gear 4 is arranged on the top of air exhaust cap 2a, for air exhaust cap is pressed on vacuum glass pumping hole 2.Air exhaust cap hold-down gear can be electronic stretching bar, hydro-cylinder or cylinder etc.
The pipeline of four-way valve and first liquid pump 14, second liquid pump 13 and vacuum-pumping system 8 is respectively arranged with flowrate control valve 3,9 and 10.Liquid storaging device is for storing the oxidizing liquids such as hydrogen peroxide, Periodic acid or dichromic acid.
Degasifying device also comprises the casing 6 holding vacuum glass, and glass bearing device 12 and heating unit 11 are all arranged in casing 6.Vacuum-pumping system 8 comprises vacuum pump and valve group etc. thereof.
During work, first opened by gas flow control valve 10, the vacuum chamber of vacuum glass is also evacuated to setting negative pressure by vacuum pump work, is then closed by control valve 10, open control valve 3, utilize first liquid pump 14 to pass into oxidizing liquid in vacuum chamber, residue when oxidizing liquid and sealing-in reacts, and decomposes and discharges the gas molecule in residue, after setting-up time, in reaction process, heating unit 11 pairs of vacuum chamber heating can be adopted, fast reaction speed.
By four-way valve 5, vacuum chamber is communicated with second liquid pump 13, residual liquid is extracted out by adjust flux control valve 9, and said process is repeatedly until remove the gas molecule of residue completely repeatedly.Finally by vacuum pump to vacuum glass extracting vacuum to setting vacuum tightness, after seal up bleeding point.
embodiment 3
As shown in Figure 2, the degasifying device in the present embodiment is substantially the same manner as Example 1, and difference is:
Adopt a vacuum glass degasifying device for above-mentioned degasification method, it comprises sheet glass bogey 12, liquid storaging device 7, first liquid pump 14, second liquid pump 13, heating unit 11, air exhaust cap 2a, air exhaust cap hold-down gear and vacuum-pumping system 8; Vacuum glass 1 is placed on sheet glass bogey 12; Vacuum glass 1 is provided with two bleeding points 14 and 15, liquid storaging device 7 is connected with the first bleeding point 15 of vacuum glass by liquid line, first liquid pump 14, first valve 5a, air exhaust cap 2a; Second liquid pump 13 is connected with the first valve 5a by liquid line; Vacuum-pumping system 8 is connected with vacuum glass second bleeding point 2 by gas piping, the second valve 10a, air exhaust cap 2a; Two cover air exhaust cap hold-down gears 21 and 25 are arranged on the top of air exhaust cap 2a, for air exhaust cap 2a is pressed on vacuum glass pumping hole.Wherein, the first valve 5a is T-valve or multiple directional control valve, and the second valve 10a is stopping valve.
Liquid line is respectively arranged with flowrate control valve 3a and 9a for regulating first liquid pump and second liquid pumping capacity.In like manner, gas piping also can arrange the flowrate control valve for controlling vacuum pump flow rate.
Below only describe several preferred embodiments of the application by reference to the accompanying drawings, but the application is not limited thereto, every those of ordinary skill in the art are under the spirit not departing from the application, and any improvement made and/or distortion, all belong to the protection domain of the application.