CN104960216B - Tube splicer - Google Patents
Tube splicer Download PDFInfo
- Publication number
- CN104960216B CN104960216B CN201510441933.9A CN201510441933A CN104960216B CN 104960216 B CN104960216 B CN 104960216B CN 201510441933 A CN201510441933 A CN 201510441933A CN 104960216 B CN104960216 B CN 104960216B
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- cylinder
- axis
- knife
- cut
- guide rail
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- Expired - Fee Related
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- Tyre Moulding (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The present invention relates to Tire production and production equipment technical field, and in particular to tube splicer；The splicer includes workbench and the joint mechanism on workbench, the workbench is provided with electric controling element and man-machine interface, the joint mechanism includes the knife felt plate moved along the independent linear orientation of Y-axis and the air blowing block being arranged at behind knife felt plate, also include the die shoe that is symmetrical and being moved along X axis linear orientation centered on knife felt plate, in addition to the upper bolster mechanism moved along Z axis to the longitudinally cutting mechanism of linear orientation elevating movement and by guide pillar positioned-lifting；The present invention drives clamping device to fix by cylinder, each engaging member force structure is changed when joint mechanism works, stress is more balanced, cutting knife uses and cut-out is pushed after vertical push broach, joint mechanism uniform force, firmly on the same axis, product is homogeneous, otch is more excellent, and stability is improved, and the present invention can be with hot material operation for natural gum, butyl glue inner tube of a tyre.
Description
Technical field
The present invention relates to Tire production and production equipment technical field, and in particular to plants tube splicer.
Background technology
Tire is mainly made up of cover tire, the inner tube of a tyre, rim strip, and the inner tube of a tyre is the pith of tire.The inner tube of a tyre typically now used
The joint technological process of production is as follows：Sicula confirms, confirms that sicula specification is consistent with requirement specification；Sicula width, thickness, length inspection
Look into, sicula size is checked；Confirm docking cure time pressure, temperature；Product self-inspection, confirms joint without weighing wounded, implosion
And impurity；Quality inspection, is spot-check, butt joint is weighed wounded and implosion phenomenon uses destructive inspection to sicula joint.
There are two class piecing devices at present.A kind of horizontal splicer of use, this splicer complex operation, employee changes rule
Lattice must change template, and the template newly changed be debugged, and debug time is long；And template is in normal service condition
Under, one pair of template can only be used 5-10 days, low production efficiency；In terms of quality, the head of inner tube of a tyre sicula is placed in clamping mouth mold,
Clamping jaw is driven by the cylinder lifting, and sicula is clamped, and clamps the chucking power size of jaw by depressurizing valve regulation gripper cylinder air inlet
Pressure is adjusted, and because decompression valve regulation cylinder pressure is unstable, the homogeneous stability of product joint cannot be ensured.It is another
Plant and use traditional vertical splicer, this splicer is that vertical sanction connects mode, and cope plate vertically downward close up by template.This
Kind of sanction, which connects mode, easily makes occur spill between cope plate and lower template, thus occur weighing wounded, impression, flash clout it is serious, make
Lack material into joint, and be unable to the hot sicula of operation consumption pressure again.
The content of the invention
In view of the shortcomings of the prior art, raising, joint pressure are obtained for the invention provides a kind of speed of service and efficiency
The more preferable splicer of power stability.
To reach above-mentioned purpose, the present invention is achieved by the following technical solutions：
Tube splicer, the splicer includes workbench and the joint mechanism on workbench, and the workbench is set
There are electric controling element and man-machine interface, the joint mechanism includes the knife felt plate moved along the independent linear orientation of Y-axis and set
The air blowing block being placed in behind knife felt plate, in addition to centered on knife felt plate it is symmetrical and moved down along X axis linear orientation
Die holder, in addition to the upper mould moved along Z axis to the longitudinally cutting mechanism of linear orientation elevating movement and by guide pillar positioned-lifting
Seat mechanism.
Further, the die shoe moved along the independent linear orientation of X axis is symmetrical centered on knife felt plate
It is distributed and positions on the table；The die shoe includes linear slide block group, the X axis left side telescopic engagement along X-motion
Telescopic engagement cylinder, X axis stretch out spacing cylinder and X axis caging bolt on the right side of cylinder, X axis.
Further, the linear slide block group of the X-motion includes center at a distance of 270mm double guide rail and described
Two X-axis slide blocks at a distance of 228mm are installed, the every guide rail is fixed on work top on every guide rail in double guide rail
On, the die shoe is installed four sliding blocks in X-axis and can moved along the positioning of guide rail X axis.
Further, the die shoe includes lower-left die holder and bottom right die holder, and the die shoe is installed above engagement vapour
Cylinder, the engagement cylinder output shaft is arranged on the connecting plate of workbench, and the stretching motion of the engagement cylinder output shaft is controllable
Closing up and opening for lower-left die holder and bottom right die holder processed, there is also mounted a spacing cylinder, it can limit and connect on the connecting plate
The complete contraction of cylinder is closed, realizes and relatively transverse cuts green tire.
Further, the first adjusting nut is provided with the engagement cylinder output shaft, first adjusting nut is adjustable
Section die shoe closes up degree；The second adjusting nut is provided with the spacing cylinder output shaft, second adjusting nut is adjustable
Die shoe opens size.
Further, it is provided with single guide rail and in single guide rail in the independent linear orientation direction of motion of the Y-axis
On be provided with two Y-axis sliding blocks of the distance at a distance of 90mm, the knife felt plate is connected with two Y-axis sliding blocks, described two Y-axis sliding blocks
Be also associated with push rod, the push rod is connected with Y-axis knife felt cylinder, the cylinder can drive push rod stretching motion so as to control knife felt plate and
Air blowing block is along Y-motion.
Further, it is described to be integrally attached to workbench along Z axis to the longitudinally cutting mechanism of linear orientation elevating movement
On portal frame, the longitudinally cutting mechanism can be adjusted along X axis；The longitudinally cutting mechanism includes center at a distance of the double of 110mm
Guide rail, the double guide rail is fixed on the cut-off knife box of portal frame, and one is respectively mounted on every guide rail in the double guide rail
Sliding block, the longitudinally cutting mechanism is fixed on two sliding blocks.
Further, in addition to the range-adjustable cylinder that is fixed on cut-off knife box, the range-adjustable cylinder includes cutting out
The spacing cylinder of knife cylinder, cut-off knife and knife felt cylinder, the range-adjustable cylinder output shaft are connected with longitudinally cutting mechanism, and this is adjustable
Stroke cylinder can control cutting mechanism and cut off green tire along Z-motion to cut-off knife；The spacing cylinder of cut-off knife is arranged on longitudinal sanction
Cut immediately below mechanism, the regulation stroke range of the range-adjustable cylinder is 30mm.
Further, the Z axis includes pressing mold cylinder and two through hole to upper bolster mechanism, and the pressing mold cylinder includes upper left
It is provided with mould cylinder and upper right mould cylinder, the two through hole in four axle sleeves, four axle sleeves and is provided with oil groove and anti-
Konisphere, four axle sleeves are respectively sleeved in two side by side on guide pillar.
Beneficial effect of the present invention is：The present invention drives clamping device to fix by cylinder, and joint mechanism is respectively tied when working
Component force structure is changed, and stress is more balanced, and cutting knife uses and cut-out is pushed after vertical push broach, joint mechanism uniform force,
Firmly on the same axis, product is homogeneous, and otch is more excellent, and stability is improved, and the present invention is directed to natural gum, butyl glue inner tube of a tyre
Can be with hot material operation.
Brief description of the drawings
Fig. 1 is tube splicer top view of the present invention.
Fig. 2 is tube splicer front view of the present invention.
Fig. 3 is electric drawings of the present invention in embodiment.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings：
Referring to Fig. 1 to Fig. 3, tube splicer, the splicer includes workbench and the joint mechanism on workbench, institute
State workbench and be provided with electric controling element and man-machine interface, the joint mechanism includes moving along the independent linear orientation of Y-axis
Knife felt plate 17 and the air blowing block 13 that is arranged at behind knife felt plate 17, in addition to centered on knife felt plate it is symmetrical and along X-axis
The die shoe moved to linear orientation, in addition to the longitudinally cutting mechanism of linear orientation elevating movement and pass through guide pillar along Z axis
The upper bolster mechanism of 14 positioned-liftings motion.
As specific embodiment of the present invention, the die shoe moved along X axis linear orientation is with knife felt plate 17
Centered on it is symmetrical distribution and position on the table；The die shoe includes linear slide block group, the X-axis along X-motion
Telescopic engagement cylinder 2, X axis right side telescopic engagement cylinder 1, X axis are left to the left stretches out the right stretching limit of spacing cylinder 4, X axis
Position cylinder 3 and X axis caging bolt 10.The linear slide block group of the X-motion includes double guide rail of the center at a distance of 270mm
And two X-axis slide blocks at a distance of 228mm are installed on the every guide rail in the double guide rail, the every guide rail is fixed on
On work top, the die shoe is arranged in four X-axis slide blocks and can moved along the positioning of guide rail X axis.The die shoe bag
Lower-left die holder 7 and bottom right die holder 8 are included, the die shoe is installed above engagement cylinder, and the engagement cylinder output shaft is arranged on
On the connecting plate of workbench, the stretching motion of the engagement cylinder output shaft can control lower-left die holder and bottom right die holder close up with
Open, a spacing cylinder is there is also mounted on the connecting plate, it can limit the complete contraction of engagement cylinder, realize relatively transverse
Cut green tire.The first adjusting nut, the first adjusting nut adjustable counter-die seat are provided with the engagement cylinder output shaft
Close up degree；The second adjusting nut is provided with the spacing cylinder output shaft, the adjustable die shoe of the second adjusting nut
Open size, relatively transverse two the second adjusting nuts regulation for cutting size on workbench connecting plate, along X-axis structure
It is characterized as that the size, degree of engagement of cutting relatively transverse to X-axis is adjusted.
Further, it is provided with single guide rail and in single guide rail in the independent linear orientation direction of motion of the Y-axis
On be provided with two Y-axis sliding blocks of the distance at a distance of 90mm, the knife felt plate is connected with two Y-axis sliding blocks, described two Y-axis sliding blocks
Push rod is also associated with, the push rod is connected with Y-axis pressing mold cylinder, the Y-axis pressing mold cylinder can drive push rod stretching motion to control
Knife felt plate and air blowing block are along Y-motion.Knife felt plate is connected with two Y-axis sliding blocks, behind install air blowing block, cylinder output shaft with
The Y-motion of two Y-axis sliding block connections, control knife felt plate and air blowing block, after green tire is completely cut through, air blowing block is blown buffings
Blow in the buffings funnel that workbench is specified.
Further, it is described to be integrally attached to workbench along Z axis to the longitudinally cutting mechanism of linear orientation elevating movement
On portal frame 15, the longitudinally cutting mechanism can be adjusted along X axis；The longitudinally cutting mechanism includes center at a distance of the double of 110mm
Guide rail is arranged, the double guide rail is fixed on the cut-off knife box of portal frame, and one is respectively mounted on every guide rail in the double guide rail
Individual sliding block, the longitudinally cutting mechanism is fixed on two sliding blocks.Also include the range-adjustable cylinder being fixed on cut-off knife box
6, the range-adjustable cylinder 6 includes cut-off knife cylinder 11, the spacing cylinder 12 of cut-off knife and knife felt cylinder 9, the range-adjustable cylinder
Output shaft is connected with longitudinally cutting mechanism, and the range-adjustable cylinder can control cutting mechanism and cut off life along Z-motion to cut-off knife
Tire；The spacing cylinder of cut-off knife is arranged on immediately below longitudinally cutting mechanism, and the spacing cylinder control cut-off knife of cut-off knife is cut longitudinal direction for the first time
Enter the depth of green tire, and the depth cut can be adjusted accurately.The regulation stroke range of the range-adjustable cylinder is
30mm.The Z axis includes pressing mold cylinder and two through hole to upper bolster mechanism, and the pressing mold cylinder 5 includes the He of upper left mould cylinder 51
It is provided with upper right mould cylinder 52, the two through hole in four axle sleeves, four axle sleeves and is provided with oil groove and dust ring, institute
State four axle sleeves and be respectively sleeved in two side by side on guide pillar.
Pressing mold cylinder of the Z axis into upper bolster is stretched out, and upper mould rises, and cylinder shrinks, and upper mould is pressed down, and green tire is fixed on
In mould, it can prevent that position changes when green tire or so from engaging.
When in summary, using the equipment, first the mould of dimension is directly placed into die shoe and upper bolster, then
Green tire two ends are put into left and right lower mould and beyond lower 5~10mm of mould.After the completion of preparation, right-hand man is simultaneously respectively by a left side
The starting switch at right two ends（For hand against pressure, two start buttons and long-press three seconds are specially done, it is to avoid hand is molded in special circumstances）,
Y-axis cylinder shrinks and compresses green tire simultaneously, compresses degree and can adjust.Cut-off knife cylinder, which stretches out, drives cut-off knife longitudinally incision green tire one
Depthkeeping degree（Adjustable cylinder output shaft upper limit bolt）, the spacing cylinder contraction of X axis stretching, X axis left side telescopic engagement vapour
Cylinder and X axis right side telescopic engagement cylinder are contracted to die shoe and encounter caging bolt again.Green tire is cut by relatively transverse direction.
The spacing cylinder of cut-off knife shrinks, and cut-off knife cylinder drives cut-off knife, and longitudinally incision green tire is to disconnected again, penetraction depth is adjustable cylinder trip.Knife
Air blowing block in felt rear portion is blown, and buffings is blown in specified buffings funnel.Cut-off knife cylinder shrinks, while the spacing cylinder of cut-off knife stretches out,
Cut-off knife rises.Knife felt cylinder is shunk, and knife felt is retreated.X axis stretches out spacing cylinder and stretched out, while telescopic engagement vapour on the left of X axis
Telescopic engagement cylinder stretches out on the right side of cylinder and X axis, left and right matched moulds, the fervent mouth engagement of green tire, after certain time, Y-axis pressing mold cylinder
Stretch out, upper mould rises.Telescopic engagement cylinder and X axis right side telescopic engagement cylinder shrink on the left of X axis, left and right die sinking, knife felt
Cylinder stretches out, and knife felt stretches out, all resets.Operating personnel take out tire.
At present, there are quality problems in the product that the splicer that market top connection is used is made, such as pulling force is not enough, and efficiency is low,
The reasons such as die change inconvenience.This invention for apparatus purpose is that in order to solve the above-mentioned technical problem not enough is more changed the mold there is provided one kind
Tool is convenient, efficiency high, and joint pulling force is big, the tube splicer of outward appearance neat appearance.This equipment in many tire plants repeatedly
Test is obtained a result, and meets production requirement.I takes charge of and has produced in batches and be invested in the normal production and application in market at present, obtains every family
The accreditation of company.
In the present invention, tube splicer jointing method, comprises the following steps：
Step a：Green tire on workbench is shunk green tire being positioned at by Z axis to the pressing mold cylinder of detent mechanism and connect
In head mould, green tire is beyond part on the knife felt plate of workbench；
Step b：A band electro kinetic potential cutting knife incision green tire 0.5mm left sides are stretched out cutting off cylinder into cutting mechanism by Z axis
It is right；
Step c：Carry out X axis to cut, shunk by the spacing cylinder of X axis, telescopic engagement cylinder and X-axis on the left of X axis
Telescopic engagement cylinder is contracted to caging bolt position to the right, and cut-off knife carries out relative lateral motion laterally to cut with green tire
0.15mm or so, obtains the green tire after laterally cutting；
Step d：By Z axis to the cut-out cylinder cut during spacing cylinder shrinks on cutting mechanism with electro kinetic potential cutting knife
Green tire is cut off；
Step e：Sizing material is blown in sizing material funnel by the green tire after cut-out by air blowing locating piece；
Step f：After positioning, cut-off knife limiting cylinder stretches out in Z axis cutting mechanism, cut-off knife cylinder shrinks, Y-axis knife felt vapour
After cylinder shrinks in place, the engagement cylinder and spacing cylinder stretch out simultaneously, realize the combination of left and right green tire otch；
Step g：Z axis pressing mold cylinder into detent mechanism stretches out simultaneously, allows upper bolster to rise, is connect in X axis detent mechanism
Close cylinder to shrink simultaneously, make two locating templates be separated from each other, the inner tube of a tyre after being docked.
Described above, only using the embodiment of this origination techniques content, any those skilled in the art use this wound
Make done modifications and changes, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.Belong to the present invention
The scope protected.
Claims (9)
1. tube splicer, it is characterised in that：The splicer includes workbench and the joint mechanism on workbench, the work
Platform is provided with electric controling element and man-machine interface, the joint mechanism includes the knife felt plate moved along Y-axis linear orientation
And be arranged at the air blowing block behind knife felt plate, in addition to centered on knife felt plate it is symmetrical and moved along X axis linear orientation
Die shoe, in addition to move along Z axis to the longitudinally cutting mechanism of linear orientation elevating movement and by guide pillar positioned-lifting
Upper bolster mechanism, the die shoe includes telescopic engagement cylinder, X axis on the left of the linear slide block group along X-motion, X axis
Left and right stretch out of right side telescopic engagement cylinder, X axis sets on spacing cylinder and X axis caging bolt, the engagement cylinder output shaft
It is equipped with the first adjusting nut, the workbench connecting plate, which is set, is provided with the on limited location cylinder, the spacing cylinder output shaft
Two adjusting nuts, the longitudinally cutting mechanism can be adjusted along X axis, and band is stretched out by cutting off cylinder in the longitudinally cutting mechanism
Dynamic cut-off knife incision green tire, cut-off knife carries out relative lateral motion so as to transverse cuts with green tire.
2. tube splicer according to claim 1, it is characterised in that：It is described to be moved down along the independent linear orientation of X axis
Die holder is the symmetrical distribution centered on knife felt plate and positions on the table.
3. tube splicer according to claim 2, it is characterised in that：During the linear slide block group of the X-motion includes
The heart is provided with two X-axis at a distance of 228mm on 270mm double guide rail and the every guide rail in the double guide rail and slided
Block, the every guide rail is fixed on work top, and the die shoe installs four sliding blocks in the X-axis and can be along guide rail X-axis
To positioning movement.
4. tube splicer according to claim 3, it is characterised in that：The die shoe includes lower-left die holder and bottom right mould
Seat, the die shoe is installed above engagement cylinder, and the engagement cylinder output shaft is arranged on the connecting plate of workbench, described
The stretching motion of engagement cylinder output shaft can control closing up and opening for lower-left die holder and bottom right die holder, also pacify on the connecting plate
A spacing cylinder is filled, it can limit the complete contraction of engagement cylinder, realized and relatively transverse cut green tire.
5. tube splicer according to claim 4, it is characterised in that：The first tune is provided with the engagement cylinder output shaft
Nut is saved, the first adjusting nut adjustable counter-die seat closes up degree；The second tune is provided with the spacing cylinder output shaft
Nut is saved, the adjustable die shoe of the second adjusting nut opens size.
6. tube splicer according to claim 5, it is characterised in that：Set in the Y-axis linear orientation direction of motion
There is single guide rail and two Y-axis sliding blocks of the distance at a distance of 90mm, the knife felt plate and two Y-axis are provided with single guide rail
Sliding block is connected, and described two Y-axis sliding blocks are also associated with push rod, and the push rod is connected with Y-axis knife felt cylinder, and the cylinder can drive push rod
Stretching motion is so as to control knife felt plate and air blowing block along Y-motion.
7. tube splicer according to claim 6, it is characterised in that：The indulging along Z axis to linear orientation elevating movement
It is integrally attached to cutting mechanism on the portal frame of workbench, the longitudinally cutting mechanism can be adjusted along X axis；The longitudinally cutting
Mechanism includes double guide rail of the center at a distance of 110mm, and the double guide rail is fixed on the cut-off knife box of portal frame, described double to lead
A sliding block is respectively mounted on every guide rail in rail, the longitudinally cutting mechanism is fixed on two sliding blocks.
8. tube splicer according to claim 7, it is characterised in that：Also include the range-adjustable being fixed on cut-off knife box
Cylinder, the range-adjustable cylinder includes cut-off knife cylinder, the spacing cylinder of cut-off knife and knife felt cylinder, the range-adjustable cylinder output
Axle is connected with longitudinally cutting mechanism, and the range-adjustable cylinder can control cutting mechanism and cut off green tire along Z-motion to cut-off knife；Institute
State the spacing cylinder of cut-off knife to be arranged on immediately below longitudinally cutting mechanism, the regulation stroke range of the range-adjustable cylinder is 30mm.
9. tube splicer according to claim 8, it is characterised in that：The Z axis includes pressing mold cylinder to upper bolster mechanism
And two through hole, the pressing mold cylinder includes upper left mould cylinder and upper right mould cylinder, is provided with four axle sleeves, institute in the two through hole
State and oil groove and dust ring are provided with four axle sleeves, four axle sleeves are respectively sleeved in two side by side on guide pillar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510441933.9A CN104960216B (en) | 2015-07-24 | 2015-07-24 | Tube splicer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510441933.9A CN104960216B (en) | 2015-07-24 | 2015-07-24 | Tube splicer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104960216A CN104960216A (en) | 2015-10-07 |
| CN104960216B true CN104960216B (en) | 2017-07-21 |
Family
ID=54214379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510441933.9A Expired - Fee Related CN104960216B (en) | 2015-07-24 | 2015-07-24 | Tube splicer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104960216B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217846B (en) * | 2016-07-25 | 2018-12-21 | 浙江国自机器人技术有限公司 | Inner tube of a tyre automatic mosaic system |
| CN107263895A (en) * | 2017-08-14 | 2017-10-20 | 三浦橡胶（无锡）有限公司 | Efficient tube equipment |
| CN113978008B (en) * | 2021-11-05 | 2023-09-19 | 山东迅驰橡胶工业有限公司 | Inner tube splicer with protection machanism |
| CN115107306B (en) * | 2022-06-28 | 2024-03-19 | 漳州迈邦自动化设备有限公司 | Safe and stable inner tube electric connector |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202846908U (en) * | 2012-09-26 | 2013-04-03 | 厦门鑫科钛自动化设备有限公司 | Inner tube splicing machine |
| CN203697496U (en) * | 2014-03-03 | 2014-07-09 | 四川远星橡胶有限责任公司 | Inner tube splicer |
-
2015
- 2015-07-24 CN CN201510441933.9A patent/CN104960216B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104960216A (en) | 2015-10-07 |
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