CN201009396Y - Tyre arranging device - Google Patents

Tyre arranging device Download PDF

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Publication number
CN201009396Y
CN201009396Y CNU2006201117437U CN200620111743U CN201009396Y CN 201009396 Y CN201009396 Y CN 201009396Y CN U2006201117437 U CNU2006201117437 U CN U2006201117437U CN 200620111743 U CN200620111743 U CN 200620111743U CN 201009396 Y CN201009396 Y CN 201009396Y
Authority
CN
China
Prior art keywords
manipulator
fixed
cylinder
tire
roll
Prior art date
Application number
CNU2006201117437U
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Chinese (zh)
Inventor
刘清永
Original Assignee
刘清永
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 刘清永 filed Critical 刘清永
Priority to CNU2006201117437U priority Critical patent/CN201009396Y/en
Application granted granted Critical
Publication of CN201009396Y publication Critical patent/CN201009396Y/en

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Abstract

The utility model discloses a green tire loading device, and mainly comprises a green tire loading and shaping mechanism, a green tire grasping mechanism of mechanical arm, a control cable pipeline board and a mechanism arm lifting and turning in/out mechanism, and also comprises an air cylinder centering and stabilizing mechanism which consists of a centering and stabilizing air cylinder, an air cylinder fixing rack, a special centering socket and a special locking screw cap for an upper clamp ring. The utility model improves the centering accuracy and the centering stabilizing performances in tire loading process, and meets the requirement of automatic production of vulcanization machine equipment for the tire shaping process, and improves the operation condition; the utility model takes use of the pushing force from the telescopic process of the air cylinder to function as centering and stabilizing in tire loading process by the mechanic arm, which is not only applicable to the enterprise for producing a full steel tire, but also applicable to the enterprise for producing semi-steel and bias tire so as to improve the quality and the production automatic level of tire product.

Description

Green tyres dress device of tyre
Technical field
The utility model relates to a kind of tire forming vulcanizer special-purpose member of producing tire, particularly a kind of green tyres dress device of tyre that has the fixed middle stabilization function of cylinder.
Background technology
Tire forming vulcanizer is the key equipment in the tire production process, and its green tyres dress device of tyre is to finish extracting, rising, commentaries on classics that the semi-finished product tire is a fetus to advance, descends, adorn finish back closure and then rise, produce, rise the main device of adorning tire typing, location, centering guide effect in processes such as matched moulds of tire, typing.Green tyres dress device of tyre to effect and the finished tire quality important influence of moderate to the fetus typing.Dress is poor to moderate during tire, can not satisfy not only that technology makes≤± the 2.5mm standard-required, and also can make troubles to dress tire quality and dress tire operation process.Present green tyres dress device of tyre centering is mainly stablized or is increased a fairlead by dress tire height regulating rod and comes centering to stablize on former basis, but, poor stability little because of its rigidity, rock big, when the typing of dress tire, easily the dress tire is askew partially, typing again after often must vacuumizing again, and with the fetus support just must manually go, like this, not only bothered but also dangerous, and fetus also wastes energy through repeatedly vacuumizing, finalizing the design, this will certainly increase the labour intensity of operator and influence production efficiency.
Summary of the invention
The purpose of this utility model is the shortcoming that exists in the prior art in order to overcome, and provides a kind of simple in structure, dependable performance, and can reach the green tyres dress device of tyre that has the fixed middle stabilization function of cylinder that the dress tire requires moderate.
In order to achieve the above object, green tyres dress device of tyre of the present utility model is achieved in that a kind of green tyres dress device of tyre, not only comprise green tyres dress tire shaping mechanism, green tyres manipulator catching tire mechanism, control line pipeline board and manipulator lifting and roll-in and roll-out mechanism, especially also comprise cylinder fixed in stabilizing mechanism, this mechanism mainly by stablize in fixed cylinder, cylinder fixed mount, special-purpose fixed in cutting ferrule and go up clamp ring special use lock nut and constitute.The structure of stabilizing mechanism was during described cylinder was fixed: stablize cylinder in fixed and be installed on the cylinder fixed mount by the cylinder connecting bolt, the cylinder fixed mount is installed in the fixedly top of chuck of manipulator by the inside/outside hex bolts, be installed in manipulator fixedly the manipulator that also has on chuck top be connected and fixed plate, the control line pipeline board, manipulator is opened hold one's breath cylinder and manipulator and is opened and close frame, during described special use is fixed cutting ferrule be contained in stablize in fixed in cylinder fixed the special-purpose lock nut of last clamp ring of clamp ring on the cylinder rod end and the encapsulated curing bag of central authority be complementary and on same axis, make special-purpose fixed in shrinkage pool below the cutting ferrule be enclosed within convex on the clamp ring special use enterprising line slip centering of lock nut and stabilizing mechanical hand paw adorn tire and finalize the design.
This device compared with prior art has following pluses and minuses:
Advantage is:
(1) improved dress tire accuracy of alignment promptly≤± 1.0mm, more can satisfy the technological standards requirement;
(2) reduced that big limit, finished tire rim of the mouth, tyre bead are askew partially, rim of the mouth (tyre bead) naked wire reveals defectives such as steel wire;
(3) static and dynamic equilibrium of tire and the influence factor of degree of eccentricity characteristic have been reduced;
(4) reduced the labour intensity of operator;
(5) can satisfy tire forming vulcanizer equipment and automatically adorn tire sulfuration requirement, improve production efficiency;
(6) reduce the number of times that vacuumizes, finalizes the design, saved the energy;
(7) improved operating environment, operator supports positive fetus without hand, avoids scalding finger;
Centering rigidity stability when (8) having improved manipulator dress tire is difficult for rocking.
Shortcoming is:
When this device dress tire can not satisfy to moderate≤± should in time adopt special-purpose manipulator accuracy of alignment calibration apparatus and dial gauge to adjust during the requiring of 1.0mm, trouble, and plant maintenance personnel's technical merit had relatively high expectations.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described
Fig. 1 is the structural representation of the utility model green tyres dress device of tyre
Fig. 2 is the schematic top plan view of the utility model green tyres dress device of tyre
Fig. 3 is the working state schematic representation of the utility model green tyres dress device of tyre
Fig. 4 is the fetus typing back matched moulds process schematic diagram of the utility model green tyres dress device of tyre
Fig. 5 adorns in the deciding of device of tyre for the utility model green tyres and stablizes the cylinder operation principle schematic
Fig. 6 is special-purpose fixed middle cutting ferrule of the utility model green tyres dress device of tyre and the special-purpose lock nut slip of last clamp ring centering A portion enlarged diagram
Fig. 7 clamps the B portion enlarged diagram of curing bag for the last clamp ring of the utility model green tyres dress device of tyre
Fig. 8 clamps the C portion enlarged diagram of curing bag for the lower clamping of the utility model green tyres dress device of tyre
The specific embodiment
As shown in drawings, green tyres dress device of tyre of the present utility model, mainly comprise green tyres dress tire shaping mechanism, green tyres manipulator catching tire mechanism, control line pipeline board and manipulator lifting and roll-in and roll-out mechanism, green tyres of the present utility model dress device of tyre also comprise cylinder fixed in stabilizing mechanism, it mainly by stablize in fixed cylinder 1, cylinder fixed mount 2, special-purpose fixed in cutting ferrule 3 and go up clamp ring special use lock nut 4 and constitute.The structure of stabilizing mechanism was during described cylinder was fixed: stablize cylinder 1 in fixed and be installed on the cylinder fixed mount 2 by cylinder connecting bolt 21, cylinder fixed mount 2 is installed in the fixedly top of chuck 7 of manipulator by inside/outside hex bolts 20, be installed in manipulator fixedly the manipulator that also has on chuck 7 tops be connected and fixed plate 5, control line pipeline board 19, manipulator is opened hold one's breath cylinder 6 and manipulator and is opened and close frame 8, during described special use is fixed cutting ferrule 3 be contained in stablize in fixed in cylinder 1 fixed the special-purpose lock nut 4 of last clamp ring of clamp ring 12 on cylinder rod 1.1 ends and the encapsulated curing bag of central authority be complementary and on same axis, make special-purpose fixed in shrinkage pool below the cutting ferrule 3 be enclosed within convex on clamp ring special use lock nut 4 enterprising line slip centerings and stabilizing mechanical hand paw 9 adorn tires and finalize the design.The structure of described green tyres dress tire shaping mechanism is: curing bag 13 being clamped together to be installed on the central authority by fastening bolt 12.3 and fastening bolt 15.3 by the last clamp ring 12.1 of clamp ring on the curing bag 12, lower clamping 15.1, the lower clamping clamping plate 15.2 of going up clamp ring clamping plate 12.2 and curing bag lower clamping 15 connects into an integral installation on the bed die 16 of vulcanizer bedplate 32 with clamping screw 10 on the clamp ring elevating lever 18 again, vulcanizes matched moulds and leans on mold 14, bed die 16, segmented mold pattern block 17 to finish by tire forming vulcanizer.Described green tyres manipulator catching tire mechanism comprise be installed in manipulator fixedly the manipulator on chuck 7 tops be connected and fixed plate 5, manipulator and open hold one's breath cylinder 6 and manipulator and open and close frame 8, having manipulator paw 9 that the catching tire of six/eight pawls uses and manipulator opens and closes frame 8 and be connected in aggregates, it is to open under the effect of the cylinder 6 of holding one's breath at manipulator that the opening of manipulator paw 9 closed, and opens the stretching motion that closes frame 8 by manipulator and regulates and control.Described control line pipeline board 19 is installed in manipulator and is connected and fixed on the plate 5, and it is made up of stop valve 19.1, source of the gas pressure regulator valve 19.2 and two-position-five-way solenoid valve 19.3; Describedly stablize cylinder 1 by 19 controls of control line pipeline board in fixed, switch board 27 is located at the right side of tire forming vulcanizer, be equipped with surely on it in cylinder stretch button 27.1 and the fixed middle cylinder button 27.2 that contracts.Described manipulator lifting with the structure of roll-in and roll-out mechanism is: manipulator is connected and fixed plate 5 is connected by adjustable connecting bolt 34 with manipulating hoist frame 22, manipulator is connected and fixed plate 5 and is installed on the manipulator lifting column guide 23 with manipulating hoist frame 22 and can moves up and down, manipulating hoist frame 22 changes its height and position by manipulator lifting water vat 26, is beneficial to adorn tire.Manipulator roll-in and roll-out fixed head (29) is fixed on the middle part of manipulator lifting column guide (23), manipulator lifting column guide 23 and manipulator lifting water vat 26 are installed on the bearing support 28, bearing support 28 is fixed on the vulcanizer bedplate 32, bearing support 28 is made up of supporting base 28.1 and thrust bearing 28.2, manipulator is connected and fixed plate 5, manipulating hoist frame 22 can freely rotate with manipulator lifting water vat 26, and its rotation is by being installed in the manipulator roll-in and roll-out frame 24 on the adjustable connecting plate 31 of robot support frame, manipulator roll-in and roll-out water vat 30 push-and-pull manipulator roll-in and roll-out fixed heads 29 are realized.Manipulator roll-in and roll-out frame 24 is installed on the adjustable connecting plate 31 of manipulator bearing support, the adjustable connecting plate 31 of manipulator bearing support and vulcanizer fixedly wallboard 25 are connected by adjusting connecting bolt 25.1, are beneficial to adjust the perpendicularity of manipulator lifting column guide 23; Manipulator produces stroke/be installed near switch 33 on the flat board of the adjustable connecting plate 31 of manipulator bearing support, and dress tire height regulating rod 35 is installed on the vulcanizer bedplate 32, is beneficial to regulate the dress tire height of fetus.Cutting ferrule 3 and the special-purpose lock nut 4 slip centerings of last clamp ring during described special use is fixed, its to moderate be central axis axiality for≤± 1.0mm.
The green tyres dress device of tyre course of work of the present utility model is described below:
Stabilizing mechanism was installed to the top of manipulator chuck 7 during this cylinder that at first will design and produce was fixed, and after adjusting moderate, the manipulator accuracy of alignment calibration apparatus of special use comes into operation again, that is: cutting ferrule 3 and the special-purpose lock nut 4 slip centerings of last clamp ring in special-purpose fixed, make its accuracy of alignment by be originally≤± 2.5mm reaches≤± 1.0mm.
Green tyres of the present utility model dress device of tyre is to open the cylinder 6 of holding one's breath, manipulator by manipulator to open and close that opening of the manipulator paw that has six/eight pawls 9 that frame 8 and catching tire use closed action and manipulator roll-in and roll-out water vat 30, manipulator lifting water vat 26 waits extracting, rising, the commentaries on classics finished green tyres to advance, descend, adorn tire, it is closed after typing finishes, and then rise, produce, up to the device of overall processes such as matched moulds.Its whole process is as described below:
The manipulator paw 9 that catching tire is used is opened at manipulator and is driven manipulator under the effect of the cylinder 6 of holding one's breath and open and close after frame 8 makes manipulator paw 9 closures, drop to green tyres 11 positions of lower limit in the effect of manipulator lifting water vat 26 together with whole dress device of tyre, and then open under the effect of the cylinder 6 of holding one's breath manipulator paw 9 at manipulator and open green tyres 11 is picked up, under the effect of manipulator lifting water vat 26, rise to upper limit again, then whole dress device of tyre the drop-down moving manipulator roll-in and roll-out fixed head 29 of the effect of manipulator roll-in and roll-out water vat 30 be transferred to bed die 16 above.Effect at manipulator lifting water vat 26 drops to position, lower limit curing bag lower clamping 15 rim of the mouth again, and is spacing by dress tire height regulating rod 35.Stretch button 27.1 by the fixed middle cylinder on the switch board 27 this moment, cutting ferrule 3 stablize in fixed that cylinder rod 1.1 stretches out under acting in cylinder 1 fixed in special-purpose fixed, cutting ferrule 3 and the special-purpose lock nut 4 slip centerings of last clamp ring in special-purpose fixed, its accuracy of alignment be≤± 1.0mm, reach decide in stable effect.Curing bag 13 begins typing, when the curing bag 13 of finalizing the design is suitably unfolded, on the curing bag under the effect of clamp ring 12 clamp ring elevating lever 18 on central authority together with special use fixed on cutting ferrule 3 and the central authority the special-purpose lock nut 4 of clamp ring descend, dropping to finalizes the design behind the position again makes green tyres 11 be in pre-setting.This moment, green tyres 11 reached the preliminary centering required precision, after vacuumizing then once more typing make special-purpose fixed in cutting ferrule 3 with the special-purpose lock nut 4 of last clamp ring fixed once more in and in fixed, stablize under the thrust of cylinder 1, reach stable typing entirely on the center.At last, manipulator paw 9 is opened at manipulator and is driven manipulator under the effect of the cylinder 6 of holding one's breath and open and close frame 8 and manipulator paw 9 closures.At this moment, green tyres 11 typings finish, whole green tyres dress device of tyre under the effect of manipulator lifting water vat 26 to rising to upper limit with the aforementioned process rightabout, this moment, special-purpose fixed middle cutting ferrule 3 was withdrawn automatically, whole green tyres dress device of tyre promotion robot roll-in and roll-out fixed head 29 under the effect of manipulator roll-in and roll-out water vat 30 produces, manipulator roll-in and roll-out fixed head 29 is run into manipulator and is produced stroke/near behind the switch 33, tire forming vulcanizer automatic die assembly.Automatic die assembly puts in place and begins to vulcanize, and sulfuration finishes the back die sinking, enters next circulation again.
As previously mentioned, feature of the present utility model is that the manipulator paw 9 of this device is when being encased in the tire height and position with the green tyres of doing a good job of it 11, stablizing the promptly fixed middle cylinder rod 1.1 of cylinder 1 action in fixed stretches out, with the special use of being installed on the cylinder rod 1.1 in fixed fixed on the curing bag 13, curing bag of cutting ferrule 3 and central authority the special-purpose lock nut of the last clamp ring of clamp ring 12 4 fixed in, slide and dock.Because the≤± accuracy of alignment height of 1.0mm, and by cylinder the motive force when flexible is supporting, its rigidity i.e. stability better is difficult for rocking, and has improved dress tire quality.At last, when the green tyres dress device of tyre that originally has the fixed middle stabilization function of cylinder is stablized, vacuumize once more, finalize the design, after typing finishes, manipulator rises together with the fixed middle stabilizing mechanism of cylinder, stablize fixed middle cylinder rod 1.1 withdrawals of cylinder 1 in fixed, green tyres manipulator catching tire mechanism produces the back automatic die assembly.
The utility model green tyres dress device of tyre is the device of stabilization during a kind of pushing tow thrust principle when utilizing cylinder flexible rises surely during to manipulator dress tire; It also is the critical piece that provides for tire forming vulcanizer manufacturer.It not only is suitable for the manufacturing enterprise of all steel tire, and is suitable for the manufacturing enterprise of half steel and cross-ply.Thereby tire product quality and production automation level have been improved.

Claims (6)

1. a green tyres is adorned device of tyre, comprise green tyres dress tire shaping mechanism, green tyres manipulator catching tire mechanism, control line pipeline board and manipulator lifting and roll-in and roll-out mechanism, it is characterized in that: also comprise the fixed middle stabilizing mechanism of cylinder, the structure of stabilizing mechanism was during described cylinder was fixed: stablize cylinder (1) in fixed and be installed on the cylinder fixed mount (2) by cylinder connecting bolt (21), cylinder fixed mount (2) is installed in the fixedly top of chuck (7) of manipulator by inside/outside hex bolts (20), be installed in manipulator fixedly the manipulator that also has on chuck (7) top be connected and fixed plate (5), control line pipeline board (19), manipulator is opened the cylinder of holding one's breath (6) and manipulator and is opened and close frame (8), during described special use is fixed cutting ferrule (3) be contained in stablize in fixed in cylinder (1) fixed the special-purpose lock nut of last clamp ring (4) of clamp ring (12) on cylinder rod (1.1) end and the encapsulated curing bag of central authority be complementary and on same axis, make special-purpose fixed in shrinkage pool below the cutting ferrule (3) be enclosed within the last clamp ring special use enterprising line slip centering of lock nut (4) of convex and stabilizing mechanical hand paw (9) and adorn tire and finalize the design.
2. green tyres dress device of tyre according to claim 1; it is characterized in that: the structure of described green tyres dress tire shaping mechanism is: by the last clamp ring (12.1) of clamp ring on the curing bag (12); the lower clamping (15.1) of last clamp ring clamping plate (12.2) and curing bag lower clamping (15); lower clamping clamping plate (15.2) are clamped together curing bag (13) to be installed in by fastening bolt (12.3) and fastening bolt (15.3) and use clamping screw (10) to connect into an integral installation on the bed die (16) of vulcanizer bedplate (32) on the central authority on the clamp ring elevating lever (18) again, and the sulfuration matched moulds is by mold (14); bed die (16); segmented mold pattern block (17) is finished by tire forming vulcanizer.
3. green tyres dress device of tyre according to claim 1, it is characterized in that: described green tyres manipulator catching tire mechanism comprise be installed in manipulator fixedly the manipulator on chuck (7) top be connected and fixed plate (5), manipulator and open the cylinder of holding one's breath (6) and manipulator and open and close frame (8), having manipulator paw (9) that the catching tire of six/eight pawls uses and manipulator opens and closes frame (8) and be connected in aggregates, it is to open under the effect of the cylinder of holding one's breath (6) at manipulator that the opening of manipulator paw (9) closed, and opens the stretching motion that closes frame (8) by manipulator and regulates and control.
4. green tyres dress device of tyre according to claim 1, it is characterized in that: described control line pipeline board (19) is installed in manipulator and is connected and fixed on the plate (5), and it is made up of stop valve (19.1), source of the gas pressure regulator valve (19.2) and two-position-five-way solenoid valve (19.3); Describedly stablize cylinder (1) by control line pipeline board (19) control in fixed, switch board 27 is located at the right side of tire forming vulcanizer, be equipped with surely on it in cylinder stretch button (27.1) and decide the middle cylinder button (27.2) that contracts.
5. green tyres dress device of tyre according to claim 1, it is characterized in that: described manipulator lifting with the structure of roll-in and roll-out mechanism is: manipulator is connected and fixed plate (5) is connected by adjustable connecting bolt (34) with manipulating hoist frame (22); Manipulator is connected and fixed plate (5) and is installed on the manipulator lifting column guide (23) with manipulating hoist frame (22); Manipulator lifting column guide (23) and manipulator lifting water vat (26) are installed on the bearing support (28), and bearing support (28) is fixed on the vulcanizer bedplate (32), and bearing support (28) is made up of supporting base (28.1) and thrust bearing (28.2); Manipulator roll-in and roll-out water vat (30) is installed in the middle part that the adjustable connecting plate of manipulator bearing support (31) is gone up, manipulator roll-in and roll-out fixed head (29) is fixed on manipulator lifting column guide (23), manipulator roll-in and roll-out frame (24) is installed on the adjustable connecting plate of manipulator bearing support (31), and the adjustable connecting plate of manipulator bearing support (31) and vulcanizer fixedly wallboard (25) are connected by adjusting connecting bolt (25.1); Manipulator produces stroke/be installed near switch (33) on the flat board of the adjustable connecting plate of manipulator bearing support (31), and dress tire height regulating rod (35) is installed on the vulcanizer bedplate (32).
6. green tyres according to claim 1 dress device of tyre is characterized in that: cutting ferrule (3) and special-purpose lock nut (4) the slip centering of last clamp ring during described special use is fixed, its to moderate be central axis axiality for≤± 1.0mm.
CNU2006201117437U 2006-11-20 2006-11-20 Tyre arranging device CN201009396Y (en)

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Application Number Priority Date Filing Date Title
CNU2006201117437U CN201009396Y (en) 2006-11-20 2006-11-20 Tyre arranging device

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Application Number Priority Date Filing Date Title
CNU2006201117437U CN201009396Y (en) 2006-11-20 2006-11-20 Tyre arranging device

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101823258A (en) * 2010-04-08 2010-09-08 益阳益神橡胶机械有限公司 Manipulator of tyre vulcanizer
CN102555119A (en) * 2010-12-07 2012-07-11 韩国轮胎株式会社 Appatratus for rotating green tires
CN102672859A (en) * 2012-05-09 2012-09-19 青岛华瑞胶业设备有限公司 Dual-mold high-efficiency oblique-crossing full-automatic tire vulcanizing machine
CN103831916A (en) * 2014-03-31 2014-06-04 重庆大学 Forming and tire mounting mechanical arm of tire vulcanizer
CN104015282A (en) * 2014-06-17 2014-09-03 桂林橡胶机械厂 Tyre touching device of tyre forming vulcanizing machine
CN107984654A (en) * 2017-11-28 2018-05-04 昆山天卓贸易有限公司 A kind of adjustable metal shaping module component

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101823258A (en) * 2010-04-08 2010-09-08 益阳益神橡胶机械有限公司 Manipulator of tyre vulcanizer
CN101823258B (en) * 2010-04-08 2011-12-07 益阳益神橡胶机械有限公司 Manipulator of tyre vulcanizer
CN102555119A (en) * 2010-12-07 2012-07-11 韩国轮胎株式会社 Appatratus for rotating green tires
CN102555119B (en) * 2010-12-07 2014-12-17 韩国轮胎株式会社 Appatratus for rotating green tires
CN102672859A (en) * 2012-05-09 2012-09-19 青岛华瑞胶业设备有限公司 Dual-mold high-efficiency oblique-crossing full-automatic tire vulcanizing machine
CN102672859B (en) * 2012-05-09 2016-11-02 青岛康宏安工贸有限公司 The full-automatic vulcanizer of the efficient cross-ply of bimodulus
CN103831916A (en) * 2014-03-31 2014-06-04 重庆大学 Forming and tire mounting mechanical arm of tire vulcanizer
CN104015282A (en) * 2014-06-17 2014-09-03 桂林橡胶机械厂 Tyre touching device of tyre forming vulcanizing machine
CN104015282B (en) * 2014-06-17 2016-04-20 桂林橡胶机械有限公司 Tire forming vulcanizer touches tire device
CN107984654A (en) * 2017-11-28 2018-05-04 昆山天卓贸易有限公司 A kind of adjustable metal shaping module component

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