CN104960020B - Realize the driving means of band cutter even running - Google Patents

Realize the driving means of band cutter even running Download PDF

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Publication number
CN104960020B
CN104960020B CN201510409958.0A CN201510409958A CN104960020B CN 104960020 B CN104960020 B CN 104960020B CN 201510409958 A CN201510409958 A CN 201510409958A CN 104960020 B CN104960020 B CN 104960020B
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shock absorbing
band cutter
assembly
wheel
plate
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CN104960020A (en
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陈良军
李森
范玉德
李简言
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Institute of Chemical Material of CAEP
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Institute of Chemical Material of CAEP
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Abstract

The invention discloses a kind of driving means realizing band cutter even running, it includes band cutter, drive wheel assemblies and driven pulley assembly, arranges shock absorbing lubrication assembly, push type broach assembly, lower shock absorbing assembly and safety protection component between drive wheel assemblies and driven pulley assembly;Upper shock absorbing lubrication assembly includes support, shock absorbing wheel, lubricating fluid spout and leveling wedge;Lower shock absorbing assembly includes bearing, the first shock absorbing plate and pressing plate;Push type broach assembly includes platen, adjusts wedge, cover plate, the second shock absorbing plate, top board and pressing plate;Safety protection component includes installing plate, pillar, gear break bar and sensor.Utilize device of the present invention, it is possible to achieve the even running of band cutter, solve the sliding in the course of processing of the band cutter, tremble, deform, the problem such as utter long and high-pitched sounds.The gauge scope utilizing the thin slice of assembly of the invention cutting nonmetallic materials gained meets ± 0.01mm~± 0.02mm up to 0.1mm~2.0mm, gauge precision.

Description

Realize the driving means of band cutter even running
Technical field
Embodiments of the present invention relate to nonmetallic materials thin slice manufacture field, more specifically, the reality of the present invention The mode of executing relates to a kind of driving means realizing band cutter even running, and emphasis solves band cutter in the course of processing Sliding, tremble, deform, the problem such as utter long and high-pitched sounds, thus realize the even running of band cutter, to meet non-metallic material The high accuracy processing request of material thin slice.
Background technology
At present, equipment domestic market being carried out non-metal plate body materials processing mainly has for leather processing Splitting machine, industry microtome, food slicer and biomedical ultramicrotome etc..These processing Process tool, processing object and product quality etc. that equipment is used are different.As: splitting machine uses steel Band cutter processed is as cutting tool, and for leatherware, the product breadth of its processing is relatively big, can process and obtain thickness The degree all kinds of leatherware more than 0.5mm, but its thickness fluctuation is relatively big (generally greater than 0.2mm), and product Uniformity is very poor;Industry microtome and food slicer use thermocouple wire or cutting disc as process tool, It is mainly used in the nonmetallic materials such as processing rubber, timber, PVC plastic, frozen food, obtained product Size is different, but product size precision and uniformity etc. are poor;Biomedical ultramicrotome uses hands Art cutter, as process tool, can be processed and obtain the different kind organism tissue slice that thickness is more than 0.5nm, but its The size breadth of converted products is less (within 1cm), and too high to cutter prescription, it is impossible to for non- Metal material thin slice is produced in batches.
Nonmetallic materials thin slice high accuracy process equipment uses steel band cutter as cutting tool, it is possible to it is right to realize Gauge scope is 0.1mm~2.0mm, and gauge precision meets ± 0.01mm~± 0.02mm, and Monolithic uniformity is not more than the Continuous maching of the nonmetallic materials thin slice of 0.03mm.In order to cause the device to process High-quality product, it is necessary to realize the even running of band cutter, stop cutter occur in the course of processing sliding, Vibration, deformation etc. are stable.To this end, carried out the driving method research of band cutter, and complete associated drives knot The exploitation of structure.
Summary of the invention
Present invention aim to address existing technical problem, for nonmetallic materials thin slice high accuracy process equipment A kind of method of band cutter even running is provided and drives structure, high-precision to ensure that this equipment can process Nonmetallic materials thin slice, and the qualification rate of product will height.
For achieving the above object, one embodiment of the present invention is by the following technical solutions:
A kind of driving means realizing band cutter even running, it includes band cutter, drives it with band cutter for rotational band The drive wheel assemblies run and driven pulley assembly, reserved assemblage gap between drive wheel assemblies and driven pulley assembly, This assemblage gap divides upper and lower mounting layer, upper mounting layer to arrange shock absorbing lubrication assembly and push type broach assembly, lower installation Layer arranges lower shock absorbing assembly and safety protection component:
Described upper shock absorbing lubrication assembly includes support, be mounted side by side on support two shock absorbings wheel, it is positioned at and disappears Shake the lubricating fluid spout between wheel and be positioned at below shock absorbing wheel for adjusting the leveling wedge of band knife up lower position, Band cutter passes between shock absorbing wheel and leveling wedge;
Described lower shock absorbing assembly includes bearing, be arranged on bearing the first shock absorbing plate and be fixed on the first shock absorbing Pressing plate on plate, band cutter passes between pressing plate and the first shock absorbing plate;
Described push type broach assembly includes passive platen, is arranged on below platen both sides for adjusting platen What upper band cutter supporting surface was coplanar with drive wheel rims adjusts wedge, the cover plate being arranged on platen, is faced by cover plate The second shock absorbing plate and top board that the side of nearly band cutter and the stud equipped with spring are pressed on platen, cover plate closes on Side with cutter also sets up pressing plate, and band cutter passes between platen and the second shock absorbing plate, and by top board spacing top Tightly;
Described safety protection component includes installing plate, fixing pillar on a mounting board, is arranged on pillar top The gear break bar moved along driving wheel axis for preventing belt cutter keeps off break bar surface for detecting band cutter spacing with being arranged on The sensor put, band cutter passes from the groove of gear break bar side.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, drive wheel assemblies The driving wheel including rotating shaft, being arranged on rotating shaft one end, the motor fifth wheel being arranged on the rotating shaft other end and cincture Bearing block in rotating shaft, described motor fifth wheel uses driven by servomotor, the outer rim of described driving wheel Higher than inner rim, it takes turns a design at least ring annular groove.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, driven wheels Part includes mounting seat, be arranged in mounting seat and can around mounting seat carry out ± 10 ° of angle adjusting seats rotated, Be arranged on angle adjusting seat and can on angle adjusting seat level slide translation shaft bearing, be arranged on flat Rotating shaft in moving axis bearing and be fixed on the driven pulley of rotating shaft one end, the outer rim of described driven pulley is taken turns higher than interior Edge, it takes turns a design at least ring annular groove.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, and shock absorbing wheel is adopted Making with soft vibration absorptive material, described support arranges chute, shock absorbing wheel can move up and down in chute; Shock absorbing wheel contacts with band cutter with certain pretightning force thus eliminates vibration;Described leveling wedge by upper and lower two pieces tiltedly Ferrum is constituted;Described lubricating fluid spout is connected with lubricating fluid pipeline, sprays lubricating fluid equably on band cutter.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, and upper shock absorbing is moistened Sliding assembly is two, lays respectively at the both sides of push type broach assembly.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, lower shock absorbing group Part is two, and safety protection component is two, two lower shock absorbing assemblies between safety protection component, institute State the first shock absorbing plate of lower shock absorbing assembly, pressing plate soft vibration absorptive material the most bonding with band cutter contact surface.
Further technical scheme is: in the above-mentioned driving means realizing band cutter even running, the second shock absorbing Plate uses soft vibration absorptive material to make.
Further technical scheme is: the above-mentioned driving means realizing band cutter even running also includes a use In fixing and installation drive wheel assemblies, driven pulley assembly, upper shock absorbing lubrication assembly, push type broach assembly, lower shock absorbing Assembly and the pedestal of safety protection component.
Compared with prior art, one of beneficial effects of the present invention is: utilize device of the present invention, permissible Realize the even running of band cutter, solve the sliding in the course of processing of the band cutter, tremble, deform, utter long and high-pitched sounds Problem.Make nonmetallic materials thin slice high accuracy process equipment realize to gauge scope be 0.1mm~ 2.0mm, gauge precision meets ± 0.01mm~± 0.02mm, and monolithic uniformity is not more than 0.03mm The Continuous maching of nonmetallic materials thin slice, and conforming product rate reaches more than 85%.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram that the present invention realizes the driving means of band cutter even running.
Fig. 2 is the upper shock absorbing lubrication assembly structural representation that the present invention realizes the driving means of band cutter even running.
Fig. 3 is the lower shock absorbing modular construction schematic diagram that the present invention realizes the driving means of band cutter even running.
Fig. 4 is the push type broach modular construction schematic diagram that the present invention realizes the driving means of band cutter even running.
Fig. 5 is the safety protection component structural representation that the present invention realizes the driving means of band cutter even running.
Fig. 6 is the drive wheel assemblies structural representation that the present invention realizes the driving means of band cutter even running.
Fig. 7 is the driven pulley modular construction schematic diagram that the present invention realizes the driving means of band cutter even running.
Fig. 8 is the driving wheel cannelure schematic diagram that the present invention realizes the driving means of band cutter even running.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing and reality Execute example, the present invention is further elaborated.Only should be appreciated that specific embodiment described herein Only in order to explain the present invention, it is not intended to limit the present invention.
The present invention realizes the overall structure of the driving means of band cutter even running as shown in Figure 1.Band cutter 101 is ring Shape, as the rotational band connected between drive wheel assemblies 102 and driven pulley assembly 103, to adding when it rotates Work material cuts.Drive wheel assemblies 102 is rotated by driven by servomotor, and by band cutter 101 drive from Drive wheel assemblies 103 rotates.
As shown in Figure 6, drive wheel assemblies includes rotating shaft 601, the driving wheel 602 being arranged on rotating shaft one end, installs At motor fifth wheel 603 and the bearing block 604 being looped around in rotating shaft of the rotating shaft other end, motor fifth wheel 603 is adopted By driven by servomotor, can effectively control the rotating speed of driving wheel 602, to band cutter 101 during minimizing equipment start-stop Impulsive force, reduces the fatigue stress of cutter, is effectively improved the service life of band cutter 101;Driving wheel 602 passes through Rotate and drive band cutter 101 to move, form the cutting movement to machined material;In order to anti-leukorrhagia stopping cutter 101 slides, The outer rim of driving wheel 602 is higher than inner rim;Additionally, design at least one ring annular groove, cannelure on driving wheel Structure is as shown in Figure 8.Cannelure can arrange one or more of according to practical situation, plays increase band cutter 101 And the frictional force between driving wheel 602 and the effect of cooling-lubricant of draining.The effect of bearing block 604 is to drive Wheel assembly is fixed on pedestal 108.
As it is shown in fig. 7, driven pulley assembly includes mounting seat 701, is arranged in mounting seat and can be around mounting seat Carry out ± 10 ° rotate angle adjusting seats 702, be arranged on angle adjusting seat and can on angle adjusting seat water Smooth dynamic translation shaft bearing 703, the rotating shaft 704 being arranged in translation shaft bearing and be fixed on rotating shaft one end Driven pulley 705, is with driving wheel 602 structure similarity, the outer rim of driven pulley 705 also above inner rim, It is taken turns and also designs at least one ring annular groove, and purpose is slided also for anti-leukorrhagia stopping cutter 101 and increases band cutter Frictional force between 101 and driven pulley 705, cooling-lubricant of draining.Angle adjusting seat 702 enters around mounting seat 701 It is that anti-leukorrhagia stopping cutter 101 is along driven in order to control the angle position between driven pulley 705 and driving wheel 602 that row rotates Wheel 705 slides axially.Translation shaft bearing 703 level can be slided on angle adjusting seat 702, different long to adapt to The band cutter 101 of degree, and band cutter 101 can be imposed certain pretightning force, " certain pretightning force " refers to band cutter herein When the two ends of 101 are looped around on driving wheel 602 and driven pulley 705, it is possible to the tension force by being suitable for enables band cutter Smooth expansion, stable cutting, and be not easy to come off by the constraint of both driving wheel 602 and driven pulley 705. The effect of mounting seat 701 is fixing and support angle adjusts seat 702, translation shaft bearing 703, the rotating shaft of driven pulley 704 and driven pulley 705, and they are fixed on the correct position of pedestal 108.The water of translation shaft bearing 703 Smooth dynamic can passing through arranges chute realization on angle adjusting seat 702.Angle adjusting seat 702 is arranged on installation Mode on seat 701 can not use the connected mode being completely fixed, it is necessary to keeps the anglec of rotation that it is certain, than As utilized bolt to be arranged in mounting seat 701 by angle adjusting seat 702, and reserved certain gap makes angle adjust Bed rearrangement 702 can rotate, and uses rotation limiting structure as arranged spacing in the specific place of mounting seat 701 Fritter carrys out limiting rotation angle and is ± 10 °.Connected mode is not limited to this kind of mode, as long as being capable of around peace The connected mode that dress seat ± 10 ° rotate.
In order to anti-leukorrhagia stopping cutter skids in running, present invention employs driving wheel 602 drive belt Cutter 101, and driven pulley 705 be mainly used in adjusting the position of band cutter 101 and control band cutter 101 and driving wheel 602 it Between frictional force.
As it is shown in figure 1, be reserved with suitable space between drive wheel assemblies 102 and driven pulley assembly 103, as Assemblage gap, is used for installing shock absorbing lubrication assembly 104, push type broach assembly 105, lower shock absorbing assembly 106 and safety Guard assembly 107.The installation site relation of these assemblies is as follows: assemblage gap is divided into upper and lower two mounting layers, Upper mounting layer arranges shock absorbing lubrication assembly 104 and push type broach assembly 105, and lower mounting layer arranges lower shock absorbing assembly 106 With safety protection component 107.Upper shock absorbing lubrication assembly 104 has two, lays respectively at the both sides of push type broach assembly 105, Lower shock absorbing assembly 106 has two, and safety protection component 107 also has two, and two lower shock absorbing assemblies 106 are positioned at peace Between full protection assembly 107.Except the part band cutter in drive wheel assemblies 102 and driven pulley assembly 103 Outward, being positioned at the band cutter at assemblage gap has two sections, and shock absorbing lubrication assembly 104 shock absorbing of its epimere lubricates, With the position of push type broach assembly 105 stabilized zone cutter, reduce the shake in band cutter working angles;The lower shock absorbing of its hypomere Assembly 106 shock absorbing, comes off from driving wheel 602 with safety protection component 107 anti-leukorrhagia stopping cutter.
In addition to these primary structures above-mentioned, the present invention realizes the driving means of band cutter even running and also includes one Individual pedestal 108, its effect is fixing and installs drive wheel assemblies 102, driven pulley assembly 103, upper shock absorbing lubrication Assembly 104, push type broach assembly 105, lower shock absorbing assembly 106 and safety protection component 107, it is ensured that its relative position Stable.
As in figure 2 it is shown, upper shock absorbing lubrication assembly is for the vibration in running of the cancellation band cutter, promotes and run Stationarity, further, it would be desirable to provide lubricate accordingly, reduce in band cutter running because of with part friction and produce Heat, improve cutter life.Upper shock absorbing lubrication assembly includes support 201, is mounted side by side on support Two shock absorbings wheel 202, lubricating fluid spout 203 between two shock absorbings wheels and being positioned at below shock absorbing wheel use In the leveling wedge 204 of adjustment band knife up lower position, band cutter passes between shock absorbing wheel and leveling wedge.Shock absorbing The wheel 202 soft vibration absorptive materials of employing are made, and shock absorbing wheel contacts with band cutter with certain pretightning force thus eliminates and shake Dynamic;Arranging chute on support 201, shock absorbing wheel can move up and down in chute;Leveling wedge 204 is by up and down Two pieces of wedges are constituted, the high and low position of adjustable bands cutter so that it is concordant with drive wheel rims, and anti-leukorrhagia stopping cutter is turned round Qu Shouli;Described lubricating fluid spout 203 is connected with lubricating fluid pipeline, sprays lubricating fluid equably on band cutter.
As it is shown on figure 3, lower shock absorbing assembly includes bearing 301, the first shock absorbing plate 302 of being arranged on bearing and solid Being scheduled on the pressing plate 303 on the first shock absorbing plate, band cutter passes between pressing plate 303 and the first shock absorbing plate 302.Under disappear Shake the first shock absorbing plate 302 of assembly, pressing plate 303 soft vibration absorptive material the most bonding with the contact surface of band cutter 101.
As shown in Figure 4, push type broach assembly is the region that the cutting of band cutter produces product, including platen 401, adjusts tiltedly Ferrum 402, cover plate the 403, second shock absorbing plate 404 and top board 405, cover plate closes on the side of band cutter and also sets up pressing plate 406, show the structure of push type broach assembly for convenience, figure center platen 406 and platen 401 all illustrate only part. Platen 401 is used for supporting remaining parts, it is provided that mounting platform;Adjust wedge 402 and be arranged on below platen 401 two Side, for adjusting the position of band cutter 101, it is ensured that on platen, band cutter supporting surface is coplanar with drive wheel rims so that It is not distorted during the cutting of band cutter;Cover plate 403 is arranged on platen 401, by the stud equipped with spring by Two shock absorbing plates 404 and top board 405 are pressed on platen 401, drive second to disappear in anti-leukorrhagia stopping cutter 101 running Shake plate 404 and top board 405 shake;Top board 405 highlights the distance of platen for controlling band edge, both ensures to produce The smooth cutting of product, protects again cutting edge;Second shock absorbing plate 404 uses soft vibration absorptive material to make, absorption band cutter The vibrations produced in working angles;Band cutter 101 passes between platen 401 and the second shock absorbing plate 404, and quilt Top board 405 is spacing to be held out against.
As it is shown in figure 5, safety protection component includes installing plate 501, fixes pillar 502 on a mounting board, peace It is contained in the gear break bar 503 on pillar top and is arranged on gear break bar surface for detecting the sensor of band cutter position 504, band cutter 101 passes from the groove of gear break bar 503 side.The effect of installing plate 501 is by security protection Assembly is integrally attached on pedestal.Gear break bar 503 is used for controlling band cutter position, plays preventing belt cutter along driving wheel The effect that axis moves;Pillar 502 is used for installing gear break bar 503;Sensor 504 is used for detecting band cutter position, After band cutter ruptures, detection signal, off device power supply can be sent in real time.
Although reference be made herein to invention has been described for the multiple explanatory embodiment of the present invention, but, should This understanding, those skilled in the art can be designed that a lot of other amendments and embodiment, these amendment and Embodiment will fall within spirit disclosed in the present application and spirit.More specifically, public in the application In the range of opening, the building block of theme composite configuration and/or layout can be carried out multiple modification and improvement. Except modification that building block and/or layout are carried out with in addition to improving, to those skilled in the art, its His purposes also will be apparent from.

Claims (8)

1. realizing a driving means for band cutter even running, it includes band cutter (101), with band cutter as rotational band Drive its drive wheel assemblies run (102) and driven pulley assembly (103), drive wheel assemblies and driven Reserved assemblage gap between wheel assembly, this assemblage gap divides upper and lower mounting layer, upper mounting layer to arrange and disappear Shake lubrication assembly (104) and push type broach assembly (105), described upper shock absorbing lubrication assembly include support (201), Two shock absorbings wheel (202) being mounted side by side on support, the lubricating fluid spout between shock absorbing is taken turns (203) and be positioned at shock absorbing wheel below for adjusting the leveling wedge (204) of band knife up lower position, band cutter Pass between shock absorbing wheel and leveling wedge;It is characterized in that described lower mounting layer arranges lower shock absorbing assembly And safety protection component (107) (106):
The first shock absorbing plate (302) that described lower shock absorbing assembly includes bearing (301), is arranged on bearing With the pressing plate (303) being fixed on the first shock absorbing plate, band cutter passes between pressing plate and the first shock absorbing plate;
Described push type broach assembly includes passive platen (401), is arranged on both sides use below platen In adjusting band cutter supporting surface is coplanar with drive wheel rims on platen adjustment wedge (402), being arranged on platform Cover plate (403) on plate, closed on the side of band cutter by cover plate and the stud equipped with spring is pressed on platen On the second shock absorbing plate (404) and top board (405), cover plate closes on the side of band cutter and also sets up pressing plate (406), band cutter passes between platen and the second shock absorbing plate, and is held out against by top board is spacing;
Described safety protection component include installing plate (501), fixing pillar (502) on a mounting board, It is arranged on the gear break bar (503) moved along driving wheel axis for preventing belt cutter on pillar top and is arranged on Gear break bar surface is for detecting the sensor (504) of band cutter position, and band cutter is from the groove of gear break bar side In pass.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that described in drive Drive wheel assemblies includes rotating shaft (601), the driving wheel (602) being arranged on rotating shaft one end, is arranged on rotating shaft The motor fifth wheel (603) of the other end and the bearing block (604) being looped around in rotating shaft, described motor is even Cock wheel uses driven by servomotor, and the outer rim of described driving wheel is higher than inner rim, and it takes turns design extremely A few ring annular groove.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that described from Drive wheel assemblies includes mounting seat (701), is arranged in mounting seat and can carry out ± 10 ° of rotations around mounting seat Turn angle adjusting seat (702), be arranged on angle adjusting seat and can on angle adjusting seat level Translation shaft bearing (703), the rotating shaft (704) being arranged in translation shaft bearing slided and be fixed on turn The driven pulley (705) of axle one end, the outer rim of described driven pulley is higher than inner rim, and it takes turns design extremely A few ring annular groove.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that described in disappear Shake wheel (202) uses soft vibration absorptive material to make, and described support arranges chute, shock absorbing on (201) Wheel can move up and down in chute;Shock absorbing wheel contacts with band cutter with certain pretightning force thus eliminates and shake Dynamic;Described leveling wedge (204) is made up of upper and lower two pieces of wedges;Described lubricating fluid spout (203) It is connected with lubricating fluid pipeline, on band cutter, sprays lubricating fluid equably.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that on described Shock absorbing lubrication assembly (104) is two, lays respectively at the both sides of push type broach assembly (105).
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that under described Shock absorbing assembly (106) is two, and safety protection component (107) is two, two lower shock absorbing assemblies Between safety protection component, the first shock absorbing plate of described lower shock absorbing assembly, pressing plate contact with band cutter The most bonding soft vibration absorptive material in face.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that described Two shock absorbing plates (404) use soft vibration absorptive material to make.
The driving means realizing band cutter even running the most according to claim 1, it is characterised in that also include One is used for fixing and install drive wheel assemblies, driven pulley assembly, upper shock absorbing lubrication assembly, push type broach group The pedestal (108) of part, lower shock absorbing assembly and safety protection component.
CN201510409958.0A 2015-07-13 2015-07-13 Realize the driving means of band cutter even running Active CN104960020B (en)

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CN109015824A (en) * 2018-09-12 2018-12-18 东莞市裕隆机械制造有限公司 A kind of HHT higher high tensile peeler
CN112404585A (en) * 2020-11-09 2021-02-26 马鞍山海森控电气有限公司 Floating wheel tensioning mechanism

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DE9214430U1 (en) * 1992-10-24 1992-12-10 Keuro Maschinenbau Gmbh & Co Kg, 7590 Achern, De
EP0781632A1 (en) * 1995-12-30 1997-07-02 Do Bong Gilding Co., Ltd. Device and method for band knife cutting
CN201086313Y (en) * 2007-07-06 2008-07-16 烟台正海兴源汽车内饰件有限公司 Program controlled slicing machine
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