CN104957334A - Freeze-drying grapefruit tea and processing method thereof - Google Patents
Freeze-drying grapefruit tea and processing method thereof Download PDFInfo
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- CN104957334A CN104957334A CN201510458240.0A CN201510458240A CN104957334A CN 104957334 A CN104957334 A CN 104957334A CN 201510458240 A CN201510458240 A CN 201510458240A CN 104957334 A CN104957334 A CN 104957334A
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- 238000004108 freeze drying Methods 0.000 title claims abstract description 21
- 240000000560 Citrus x paradisi Species 0.000 title claims abstract description 16
- 238000003672 processing method Methods 0.000 title claims abstract description 13
- 244000269722 Thea sinensis Species 0.000 title claims abstract 11
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 30
- 238000007710 freezing Methods 0.000 claims abstract description 14
- 230000008014 freezing Effects 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 7
- 244000276331 Citrus maxima Species 0.000 claims description 55
- 235000001759 Citrus maxima Nutrition 0.000 claims description 55
- 240000004307 Citrus medica Species 0.000 claims description 22
- 208000034189 Sclerosis Diseases 0.000 claims description 15
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000001291 vacuum drying Methods 0.000 claims description 7
- 235000013305 food Nutrition 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000004155 Chlorine dioxide Substances 0.000 claims description 5
- 239000002775 capsule Substances 0.000 claims description 5
- 235000019398 chlorine dioxide Nutrition 0.000 claims description 5
- 235000011869 dried fruits Nutrition 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- 230000002829 reductive effect Effects 0.000 claims description 5
- 238000003892 spreading Methods 0.000 claims description 5
- 230000007480 spreading Effects 0.000 claims description 5
- 238000004659 sterilization and disinfection Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 5
- 235000009508 confectionery Nutrition 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 5
- 235000016709 nutrition Nutrition 0.000 abstract description 5
- 239000004615 ingredient Substances 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 235000019640 taste Nutrition 0.000 abstract 1
- 241001122767 Theaceae Species 0.000 description 21
- 235000012907 honey Nutrition 0.000 description 8
- 239000003205 fragrance Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 2
- 235000010234 sodium benzoate Nutrition 0.000 description 2
- 239000004299 sodium benzoate Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000000882 Citrus x paradisi Nutrition 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000167847 Koelreuteria paniculata Species 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
- 238000002061 vacuum sublimation Methods 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
- Non-Alcoholic Beverages (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
The invention belongs to the field of processing of tea products, and particularly provides free-drying grapefruit tea and a processing method thereof. The freeze-drying grapefruit tea product is prepared by selecting fresh grapefruits, cleaning, cutting, peeling, rapidly freezing and hardening, sublimating and drying, and packaging. The free-drying grapefruit tea can effectively retain the nutritional ingredients and aroma components of the grapefruits, after the grapefruit tea is brewed, fruit particles are full and clear, and the original aroma of the grapefruit is emitted, and the grapefruit tea tastes sour and sweet, can be preserved at room temperature for a long time, and has good market prospect.
Description
Technical field
The invention belongs to tea product manufacture field, be specifically related to a kind of freeze-drying citron tea and processing method thereof.
Background technology
Shaddock (Citrus maxima), have another name called pomelo, fragrant goldenrain tree etc., it is the ripening fruits of Citrus paradisi Macfadyen, its smell delicate fragrance, sweet mouthfeel, nutritious, one of fruit of people's eating, also being the fruit of the most food therapy effect that medical circle is generally acknowledged, and being honey citron tea prepared by primary raw material with shaddock, is also deeply by the health-preserving beverage that the states such as Japan and Korea S praise highly.But because shaddock resting period under normal temperature condition is short, easily go mouldy, be prepared into tea product often to need to add the anticorrisive agents such as Sodium Benzoate, and by after grapefruit flesh fragmentation through extract or the teabag drink be prepared into of squeezing the juice, original grain shape and the local flavor of shaddock can not be retained, and vitamin C can be made in preparation process to lose in a large number, thus reduce its nutritive value, these are all the key issues restricting the development of shaddock deep processed product at present.
Summary of the invention
The object of the present invention is to provide a kind of freeze-drying citron tea and processing method thereof, obtained freeze-drying citron tea effectively can retain nutritional labeling in shaddock and fragrance component, brew that consequence grain is full, particle is clearly demarcated, give out the original delicate fragrance of shaddock, sweet mouthfeel, and it can be deposited by normal temperature for a long time, has good market prospects.
For achieving the above object, the present invention adopts following technical scheme:
A processing method for freeze-drying citron tea, is characterized in that: specifically comprise the steps:
1) raw material is selected: choose no-dehiscent fruit, without rotting, particle diameter is at the fresh grapefruit of 18-20cm;
2) clean: adopt continuous automatic sprinkling type cleaning machine to clean shaddock, and soak pericarp surface with the disinfection agent of chlorine dioxide rolling that concentration is 200-250 ppm;
3) cut off: adopt quartering Automatic continuous cutting machine to be cut off by shaddock;
4) peeling: first the spongy layer of shaddock and pericarp thereof are removed, skin and flesh is separated, then rejects the seed on outer for pulp capsule clothing and pulp, and is peeled away gently by fruit grain before quick-frozen;
5) quick-frozen sclerosis: by gained fruit grain uniform spreading on food disc, often 8.0kg placed by dish, then it put into immediately the quick freezing repository freezing processing 2-3h of-30 ~-40 DEG C, makes the sclerosis of fruit grain;
6) lyophilization: ensure that the central temperature of sclerosis consequence grain is below-25 DEG C, be then placed on condenser temperature lower than-35 DEG C, low vacuum carries out vacuum drying under the condition of 100Pa, is 3-5% to its moisture;
7) pack: by dried fruit grain by specification packing, be up to the standards and get final product.
Gained citron tea can add other material allocations, is processed into citron tea drink further.
The Automatic continuous of the quartering described in step 3) cutting machine comprises the feed pipe fallen in order to shaddock vertically arranged, the middle and lower part of this feed pipe inner chamber is furnished with four circular rotating cutting blades radially distributed, four circular rotating cutting blades are all fed through feed pipe sidewall and intersect at a bit in feed pipe inner chamber, simultaneously feed pipe is outside equipped with the drive motors through power transmission shaft and described rotary cutting blade driving coupling one by one, is external to sheet shaddock gathering-device bottom described feed pipe;
Correspondingly on described feed pipe offer the through hole of dodging rotary cutting blade;
Described feed pipe is outside equipped with the pedestal accepting drive motors, pedestal offers the through hole of dodging rotary cutting blade;
The top of described feed pipe is provided with taper feed hopper.
Vacuum drying described in step 6) is divided into three phases, first stage is after temperature is risen to 80 ~ 85 DEG C fast in 1h dry 6 hours, second stage is at 70 ~ 75 DEG C dry 7 hours, phase III keeps 2-4 hour after temperature is reduced to 60 DEG C in 2h, and whole dry run continues 18-20 hour.
The eating method of obtained freeze-drying citron tea is: get described citron tea 10g, add 2-3g honey, wash open by 200mL warm water.
remarkable advantage of the present invention is:
(1) the present invention is first through cryogenic quick freezing; be conducive to the protection of shaddock Middle nutrition composition on the one hand; and avoid the loss of aroma volatile; carrying out on the other hand processing under low-temperature condition can the activity of inhibitory enzyme and microbial growth; extend the storage time; in addition, effectively can keep the original full state of grapefruit flesh particle through snap frozen, thus have material impact to obtained product design.
(2) the present invention carries out vacuum sublimation drying after cryogenic freezing, the loss of the fruit grain profile that not only can prevent conventional high-temperature drying from causing, the change of color and fruit grain Middle nutrition composition, and gets rid of most of moisture, thus ensures that product stores for a long time; Meanwhile, the fruit plastochondria after freezing is long-pending to change hardly, can not produce shrinkage phenomenon, and after water sublimed, fruit intragranular portion be loose porous spongy, and adding water time edible, brew can rehydration rapidly, and recovery is the original full state of grain really.
(3) obtained freeze-drying citron tea of the present invention effectively can retain nutritional labeling in shaddock and fragrance component, brews that consequence grain is full, particle clearly demarcated, give out the original delicate fragrance of shaddock, sweet mouthfeel, and it can be deposited by normal temperature for a long time, has good market prospects.
Accompanying drawing explanation
Fig. 1 is the unitary construction schematic diagram of quartering Automatic continuous cutting machine of the present invention.
Fig. 2 is the organigram of quartering Automatic continuous cutting machine of the present invention when overlooking.
Fig. 3 is the organigram of quartering Automatic continuous cutting machine of the present invention when looking up.
In figure: 1-feed pipe, 2-rotary cutting blade, 3-power transmission shaft, 4-drive motors, 5-through hole, 6-pedestal, 7-taper feed hopper.
Detailed description of the invention
More being convenient to make content of the present invention understand, below in conjunction with detailed description of the invention, technical solutions according to the invention are described further, but the present invention being not limited only to this.
As shown in Fig. 1 ~ 3, the present invention's quartering Automatic continuous used cutting machine comprises the feed pipe 1 fallen in order to shaddock vertically arranged, the middle and lower part of feed pipe 1 inner chamber is furnished with four circular rotating cutting blades 2 radially distributed, four circular rotating cutting blades 2 are all fed through feed pipe 1 sidewall and intersect at feed pipe 1 lumen centers point, and described feed pipe 1 is outside equipped with the drive motors 4 through power transmission shaft 3 and described rotary cutting blade 2 driving coupling one by one; Meanwhile, feed pipe 1 offers multiple through hole 5 in order to dodge rotary cutting blade 2, feed pipe 1 is outside equipped with the pedestal 6 accepting drive motors 4, pedestal 6 offers multiple through hole 5 in order to dodge rotary cutting blade 2.
Diameter 3 ~ the 5cm larger than shaddock diameter of described feed pipe 1, so that shaddock falls; Its top is provided with taper feed hopper 7, and bottom is external to sheet shaddock gathering-device.
Embodiment 1
A processing method for freeze-drying citron tea, is characterized in that: specifically comprise the steps:
1) raw material select: choose no-dehiscent fruit, without rot, particle diameter about 20cm Xin Xian Guanxi small stream honey shaddock;
2) clean: adopt continuous automatic sprinkling type cleaning machine to clean shaddock, and soak pericarp surface with the disinfection agent of chlorine dioxide rolling that concentration is 200 ppm, residual to remove agriculture;
3) cut off: adopt quartering Automatic continuous cutting machine to be cut off by shaddock, namely drive motors 4 is started, shaddock to be cut is sent into feed pipe 1 from taper feed hopper 7, treat that shaddock falls to rotary cutting blade 2 place because of gravity, shaddock is cut by rotary cutting blade 2 instantaneously that radially distribute, and point shaddock cut continues to fall to sheet shaddock gathering-device;
4) peeling: first the spongy layer of shaddock and pericarp thereof are removed, skin and flesh is separated, then rejects the seed on outer for pulp capsule clothing and pulp, and is peeled away gently by fruit grain before quick-frozen;
5) quick-frozen sclerosis: by gained fruit grain uniform spreading on food disc, often 8.0kg placed by dish, then it put into immediately the quick freezing repository freezing processing 3h of-30 DEG C, makes the sclerosis of fruit grain;
6) lyophilization: ensure that the central temperature of sclerosis consequence grain is below-25 DEG C, then be placed on condenser temperature lower than-35 DEG C, low vacuum carries out vacuum drying in the lower point three phases of condition of 100Pa, first stage is after temperature is risen to 80 DEG C fast in 1h dry 6 hours, second stage is at 70 DEG C dry 7 hours, phase III keeps dry 3 hours after temperature is reduced to 60 DEG C in 2h, is 5% to its moisture;
7) pack: by dried fruit grain by specification packing, be up to the standards and get final product.
Embodiment 2
A processing method for freeze-drying citron tea, is characterized in that: specifically comprise the steps:
1) raw material select: choose no-dehiscent fruit, without rot, particle diameter about 19cm Xin Xian Guanxi small stream honey shaddock;
2) clean: adopt continuous automatic sprinkling type cleaning machine to clean shaddock, and soak pericarp surface with the disinfection agent of chlorine dioxide rolling that concentration is 220 ppm, residual to remove agriculture;
3) cut off: adopt quartering Automatic continuous cutting machine to be cut off by shaddock, namely drive motors 4 is started, shaddock to be cut is sent into feed pipe 1 from taper feed hopper 7, treat that shaddock falls to rotary cutting blade 2 place because of gravity, shaddock is cut by rotary cutting blade 2 instantaneously that radially distribute, and point shaddock cut continues to fall to sheet shaddock gathering-device;
4) peeling: first the spongy layer of shaddock and pericarp thereof are removed, skin and flesh is separated, then rejects the seed on outer for pulp capsule clothing and pulp, and is peeled away gently by fruit grain before quick-frozen;
5) quick-frozen sclerosis: by gained fruit grain uniform spreading on food disc, often 8.0kg placed by dish, then it put into immediately the quick freezing repository freezing processing 2h of-35 DEG C, makes the sclerosis of fruit grain;
6) lyophilization: ensure that the central temperature of sclerosis consequence grain is below-25 DEG C, then be placed on condenser temperature lower than-35 DEG C, low vacuum carries out vacuum drying in the lower point three phases of condition of 100Pa, first stage is after temperature is risen to 82 DEG C fast in 1h dry 6 hours, second stage is at 70 DEG C dry 7 hours, phase III continues maintenance 2 hours after temperature is reduced to 60 DEG C in 2h, is 4% to its moisture;
7) pack: by dried fruit grain by specification packing, be up to the standards and get final product.
Embodiment 3
A processing method for freeze-drying citron tea, is characterized in that: specifically comprise the steps:
1) raw material select: choose no-dehiscent fruit, without rot, particle diameter about 18cm Xin Xian Guanxi small stream honey shaddock;
2) clean: adopt continuous automatic sprinkling type cleaning machine to clean shaddock, and soak pericarp surface with the disinfection agent of chlorine dioxide rolling that concentration is 250 ppm, residual to remove agriculture;
3) cut off: adopt quartering Automatic continuous cutting machine to be cut off by shaddock, namely drive motors 4 is started, shaddock to be cut is sent into feed pipe 1 from taper feed hopper 7, treat that shaddock falls to rotary cutting blade 2 place because of gravity, shaddock is cut by rotary cutting blade 2 instantaneously that radially distribute, and point shaddock cut continues to fall to sheet shaddock gathering-device;
4) peeling: first the spongy layer of shaddock and pericarp thereof are removed, skin and flesh is separated, then rejects the seed on outer for pulp capsule clothing and pulp, and is peeled away gently by fruit grain before quick-frozen;
5) quick-frozen sclerosis: by gained fruit grain uniform spreading on food disc, often 8.0kg placed by dish, then it put into immediately the quick freezing repository freezing processing 2h of-40 DEG C, makes the sclerosis of fruit grain;
6) lyophilization: ensure that the central temperature of sclerosis consequence grain is below-25 DEG C, then be placed on condenser temperature lower than-35 DEG C, low vacuum carries out vacuum drying in the lower point three phases of condition of 100Pa, first stage is after temperature is risen to 85 DEG C fast in 1h dry 6 hours, second stage is at 75 DEG C dry 7 hours, phase III keeps dry 4 hours after temperature is reduced to 60 DEG C in 2h, is 3% to its moisture;
7) pack: by dried fruit grain by specification packing, be up to the standards and get final product.
Get prepared citron tea 10g, after adding honey 2-3g, brew by 200mL warm water, in gained tea product, shaddock fruit grain is full, particle is clearly demarcated, and give out the original delicate fragrance of shaddock, sweet mouthfeel, and after commercially available honey citron tea warm water is brewed, though have the sour-sweet mouthfeel of shaddock, but without pomelo fragrant, and its fruit grain shrinkage, not full, simultaneously, add compared with the anticorrisive agents such as Sodium Benzoate with commercially available honey citron tea, citron tea of the present invention adds without other in preparation process, and place under normal temperature and it still can be kept to have quality in 12-18 month, storage property is good.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (4)
1. a processing method for freeze-drying citron tea, is characterized in that: specifically comprise the steps:
1) raw material is selected: choose no-dehiscent fruit, without rotting, particle diameter is at the fresh grapefruit of 18-20cm;
2) clean: adopt continuous automatic sprinkling type fruit-vegetable cleaner to clean shaddock, and soak pericarp surface with the disinfection agent of chlorine dioxide that concentration is 200-250 ppm;
3) cut off: adopt quartering Automatic continuous cutting machine to be cut off by shaddock;
4) peeling: first the spongy layer of shaddock and pericarp thereof are removed, then rejects the seed on outer for pulp capsule clothing and pulp, and is peeled away gently by fruit grain before quick-frozen;
5) quick-frozen sclerosis: by gained fruit grain uniform spreading on food disc, often 8.0kg placed by dish, then it put into immediately the quick freezing repository freezing processing 2-3h of-30 ~-40 DEG C, makes the sclerosis of fruit grain;
6) lyophilization: ensure that the central temperature of sclerosis consequence grain is below-25 DEG C, be then placed on condenser temperature lower than-35 DEG C, low vacuum carries out vacuum drying under the condition of 100Pa, is 3-5% to its moisture;
7) pack: by dried fruit grain by specification packing, be up to the standards and get final product.
2. the processing method of freeze-drying citron tea according to claim 1, it is characterized in that: quartering Automatic continuous cutting machine described in step 3) comprises the feed pipe fallen in order to shaddock vertically arranged, the middle and lower part of this feed pipe inner chamber is furnished with four circular rotating cutting blades radially distributed, four rotary cutting blade are all fed through feed pipe sidewall and intersect at a bit in feed pipe inner chamber, simultaneously feed pipe is outside equipped with the drive motors through power transmission shaft and described rotary cutting blade driving coupling one by one, sheet shaddock gathering-device is external to bottom described feed pipe,
Correspondingly on described feed pipe offer the through hole of dodging rotary cutting blade;
Described feed pipe is outside equipped with the pedestal accepting drive motors, pedestal offers the through hole of dodging rotary cutting blade;
The top of described feed pipe is provided with taper feed hopper.
3. the processing method of freeze-drying citron tea according to claim 1, it is characterized in that: vacuum drying described in step 6) is divided into three phases, first stage is after temperature is risen to 80 ~ 85 DEG C fast in 1h dry 6 hours, second stage is at 70 ~ 75 DEG C dry 7 hours, phase III keeps 2-4 hour after temperature is reduced to 60 DEG C in 2h, and whole dry run continues 18-20 hour.
4. the freeze-drying citron tea that processing method is obtained as claimed in claim 1.
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CN106234686A (en) * | 2016-08-25 | 2016-12-21 | 开平市水口镇卡摩商行 | A kind of production technology of citron tea |
CN109329388A (en) * | 2018-08-30 | 2019-02-15 | 江苏龙山湖生物科技有限公司 | A kind of pre-treating technology that grape is lyophilized |
CN112042792A (en) * | 2020-10-20 | 2020-12-08 | 中宝(福建)食品科技有限公司 | Honey pomelo and pineapple tea and processing method thereof |
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CN106234686A (en) * | 2016-08-25 | 2016-12-21 | 开平市水口镇卡摩商行 | A kind of production technology of citron tea |
CN109329388A (en) * | 2018-08-30 | 2019-02-15 | 江苏龙山湖生物科技有限公司 | A kind of pre-treating technology that grape is lyophilized |
CN112042792A (en) * | 2020-10-20 | 2020-12-08 | 中宝(福建)食品科技有限公司 | Honey pomelo and pineapple tea and processing method thereof |
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