CN104944608B - Purifier and its manufacture method of integrating water route module and integrating water route module - Google Patents

Purifier and its manufacture method of integrating water route module and integrating water route module Download PDF

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Publication number
CN104944608B
CN104944608B CN201410730270.8A CN201410730270A CN104944608B CN 104944608 B CN104944608 B CN 104944608B CN 201410730270 A CN201410730270 A CN 201410730270A CN 104944608 B CN104944608 B CN 104944608B
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China
Prior art keywords
water route
lid
face
groove
route module
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CN104944608A (en
Inventor
陈小平
刘新宇
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Xiaomi Inc
Foshan Viomi Electrical Technology Co Ltd
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Xiaomi Inc
Foshan Viomi Electrical Technology Co Ltd
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Priority to CN201410730270.8A priority Critical patent/CN104944608B/en
Publication of CN104944608A publication Critical patent/CN104944608A/en
Priority to PCT/CN2015/096257 priority patent/WO2016086865A1/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

This disclosure relates to a kind of purifier and its manufacture method of integrating water route module and integrating water route module, the integrating water route module is interior to form multiple runners;The integrating water route module includes an at least body and an at least lid, multiple grooves are respectively formed with the body and/or lid, the body and lid are tightly connected by being molded rubber-wrapping structure, and the body and lid surround a part of runner in multiple runners jointly.Various tangible pipelines and joint can be cancelled, the substitute is the water route part of an entirety, having prevented pipe and joints connection seal failure causes the greatest problem of leak.Make more succinct inside purifier.The design of multiple interface interfaces can be easy to arrange multiple interfaces, in order to which each part arrangement is more compact rationally in equipment.

Description

Purifier and its manufacture method of integrating water route module and integrating water route module
Technical field
This disclosure relates to clean water treatment technical field, more particularly to a kind of purifier and its integrating water route module and integrated The manufacture method of water route module.
Background technology
Existing purifier, for manufacturing the water processed of pure water, water purification or other patterns, water purification associated components pass through water pipe And fast joint is connected, passes water through each water purification related functioning components and reach water purification effect.
Water purification associated components are connected by water pipe and fast joint, are passed water through each water purification related functioning components and are reached water purification work With.
Water purification associated components are connected by water pipe and fast joint, and occupancy volume is big, and comb is in disorder, connect the connection length with pipe soon Phase uses easy leak.
The content of the invention
In order to solve technical problem existing for the part of purifier water route in correlation technique, the disclosure provides a kind of water purification and set The standby and its manufacture method of integrating water route module and integrating water route module.The technical scheme is as follows:
According to the first aspect of the embodiment of the present disclosure, there is provided a kind of integrating water route module, shape in the integrating water route module Into multiple runners;The integrating water route module includes an at least body and an at least lid, distinguishes on the body and/or lid Formed with multiple grooves, the body and lid are tightly connected by being molded rubber-wrapping structure, and the body and lid surround jointly A part of runner in multiple runners.
Optionally, there is at least a water route layer and at least a bonding pad, in the water route layer in the integrating water route module With multiple runners, in the water route layer, the bearing of trend of multiple runners is in the same plane;Have in the bonding pad multiple Runner, the in-plane of each runner bearing of trend and the water route layer intersects vertically in the bonding pad.
Optionally, the body and lid are injection molding part, and each runner bearing of trend is identical in the bonding pad, Each runner at least one end is communicated to the runner in the water route layer in the bonding pad.
Optionally, the integrating water route module includes a body and two lids, and two lids cover in the body two respectively On relative or two adjacent surfaces, a water route layer is respectively surrounded between the body and the lid jointly.
Optionally, the body has the groove walls of perisporium and multiple grooves, and multiple groove walls are in perisporium It is partitioned into multiple runners;The perisporium have is combined with the lid it is outer with reference to end face, the groove walls be respectively provided with and Lid combines interior with reference to end face;It is respectively provided with injection rubber-wrapping structure on the outer combination end face, it is also equal on the interior combination end face With injection rubber-wrapping structure.
Optionally, multiple glue grooves are offered on the lid, the glue groove has outside opening and inside opening, described outer Portion's opening is opened in the lid outer surface, the inside opening alignment interior combination end face, the glue groove inside opening Width is less than the width of the interior combination end face of corresponding position;The injection rubber-wrapping structure is taken shape in the glue groove, passes through institute Injection rubber-wrapping structure is stated to be tightly connected the interior combination end face with the lid.
Optionally, the glue groove inside opening alignment interior binding end Middle face, with by taking shape in the glue groove The injection rubber-wrapping structure, by the interior combination end face with the lid be tightly connected.
Optionally, the glue groove includes spew groove and engagement groove, and the spew groove connects with engagement groove;Outside the spew groove Side is the outside opening;The engagement groove is between the interior combination end face and lid;The engagement groove is along the interior knot Close end face surface continuously to extend, the engagement groove development length is equal to or more than the interior combination end face development length.
Optionally, the combination slot cross-section is trapezoidal, it is described it is trapezoidal be proximate to the spew groove outside it is larger, it is and close The less shape in inner side of the interior combination end face.
Optionally, also connected between the spew groove and engagement groove by noting groove in multistage, the interior note slot cross-section is in ladder Shape, it is described it is trapezoidal be proximate to the spew groove outside it is larger, and the less shape on the inside of the engagement groove.
Optionally, the lid corresponds to neighbouring each runner and forms indent, and the width of each interior recess is slightly less than correspondingly Body inner flow passage width;The interior combination end face that the lid corresponds to the groove walls forms boss, and the projection width is big In the engagement groove that the accommodating interior combination end face is formed in the interior combination end face width, the boss;The inside of the glue groove Opening is in the engagement groove.
Optionally, the interior binding end Middle face forms engagement groove or convex portion, so that the rubber-wrapping structure forms convex-concave The integrated structure of cooperation.
Optionally, projection formed with reinforced hole or is strengthened in the interior combination end face engagement groove or convex portion, so as to the bag The cementing reinforcement structure for being configured to male-female.
Optionally, the outer peripheral face of the lid is encapsulated faying face, and the encapsulated faying face is relative to the body perisporium Outer surface inside contract a distance, the distance inside contracted is less than the thickness of the perisporium, and the encapsulated faying face is connected in the outer knot Close on end face;The injection rubber-wrapping structure in outside covers the encapsulated faying face and outer combination end face, and the two is tightly connected.
Optionally, low water on the outside of shape is formed on the outer combination end face, the low water is the inclined wedge shape in the inside side in bottom Structure, the reinforcement structure of wedge-like engagement is formed after being molded so as to the rubber-wrapping structure.
According to the second aspect of the embodiment of the present disclosure, there is provided a kind of purifier, including foregoing integrating water route mould Block, and multiple functional parts;The water route that multiple functional parts are carried out by the integrating water route module between each part connects It is logical.
According to the third aspect of the embodiment of the present disclosure, there is provided a kind of manufacture method of integrating water route module, the integrated water Multiple runners are formed in the module of road;The integrating water route module includes an at least body and an at least lid, the body and institute State lid and surround a part of runner in multiple runners jointly;The manufacture method of the integrating water route module includes step:
It is molded a body:
It is molded an at least lid;
The body and the lid are fixed in an injection mold;
Sizing material is injected into the mould;
The sizing material connects the body and lid sealing in the body and lid junction moulding rubber-coating structure Connect.
Optionally, note in the step of body described in injection molding, is completed with body described in injection molding and lid respectively After modeling, the injection core is separated from the body upper surface and/or lower surface.
Optionally, in a shaping at least lid step, the lid is reserved with multiple secondary encapsulated glue grooves, The glue groove corresponds to the flow path wall of each runner, to be molded in the sizing material in the body and the lid junction In rubber-wrapping structure step, the sizing material for also having secondary injection between the flow path wall and lid is connected and sealed.
The technical scheme provided by this disclosed embodiment can include the following benefits:
With this, various tangible pipelines and joint can be cancelled, the substitute is the water route part of an entirety, prevent Pipe and joints connection seal failure causes the greatest problem of leak.Make more succinct inside purifier.Multiple interface interfaces Design can be easy to arrange multiple interfaces, in order to which each part arrangement is more compact rationally in equipment.
Integrating water route module uses the injection molding of more piecemeals in the disclosure, exists in this way, multilayer intracavity water route can be solved The problem of mould can not normally be divided during injection molding.
Body and lid are molded into modeling and are inlayed connection using secondary in the disclosure, make each runner sealing of integrating water route module more Good, pressure-resistant performance greatly promotes.Simultaneously strengthen integrating water route module bulk strength.
It should be appreciated that the general description and following detailed description of the above are only exemplary, this can not be limited It is open.
Brief description of the drawings
Accompanying drawing herein is merged in specification and forms the part of this specification, shows the implementation for meeting the disclosure Example, and be used in specification to explain the principle of the disclosure together.
Fig. 1 its be a kind of purifier pipeline according to an exemplary embodiment and equipment arrangement schematic diagram.
Fig. 2 its be a kind of purifier according to another exemplary embodiment the simple schematic diagram of internal structure.
Fig. 3 A its be the simple schematic diagram of integrating water route modular structure (front view) according to another exemplary embodiment.
Fig. 3 B its be the simple schematic diagram of integrating water route modular structure (top view) according to another exemplary embodiment.
Fig. 3 C its be the simple schematic diagram of integrating water route modular structure (side view) according to another exemplary embodiment.
Fig. 4 its be schematic diagram according to the integrating water route modular structure shown in further example embodiment again.
Fig. 5 its be amplification detailed schematic in Fig. 4 at A.
Fig. 6 its be amplification detailed schematic in Fig. 4 at B.
Embodiment
Here exemplary embodiment will be illustrated in detail, its example is illustrated in the accompanying drawings.Following description is related to During accompanying drawing, unless otherwise indicated, the same numbers in different accompanying drawings represent same or analogous key element.Following exemplary embodiment Described in embodiment do not represent all embodiments consistent with the disclosure.On the contrary, they be only with it is such as appended The example of the consistent apparatus and method of some aspects be described in detail in claims, the disclosure.
Specific shown in Figure 1, it is a kind of purifier pipeline according to an exemplary embodiment and wherein Multiple functional parts arrange schematic diagram.Functional part includes but is not limited to:Preposition processing filter core, entering water electromagnetic valve, water quality sensing Device, booster pump, counter-infiltration filter core, postpositive disposal filter core and proportioner etc..As shown in figure 1, this purifier embodiment is mainly wrapped Include water route A, preposition processing filter core 101, entering water electromagnetic valve 102A, booster pump 103, counter-infiltration filter core 104, postpositive disposal filter core 105 and proportioner 106.
Water route A includes raw water water inlet end 107A, water purification water side 107B and waste outlet 108.On the A of water route, by original Water water inlet end 107A to water purification water side 107B, is sequentially communicated preposition preprocessing filter element 101, booster pump 103, counter-infiltration filter core 104 and postpositive disposal filter core 105.Preposition preprocessing filter element 101, booster pump 103, counter-infiltration filter core 104 and postpositive disposal filter core 105 can be selected the part of existing purifier.Preposition preprocessing filter element 101, booster pump 103 and postpositive disposal filter core 105 are equal With water inlet and delivery port, each part water inlet respectively connects upstream water route A, and delivery port respectively connects downstream water circuit A.Also settable water purification water solenoid valve 102B on water route before the 107B of water purification water side, to control water outlet.
Counter-infiltration filter core 104 typically has raw water inlet, water purification delivery port and wastewater effluent mouth, raw water inlet connection Upstream water route A, water purification delivery port connection downstream water circuit A.Water route A waste line is connected in the wastewater effluent of counter-infiltration filter core 104 On mouth, before the waste outlet 108 of waste line, proportioner 106 is installed.There is the current limliting knots such as aperture in proportioner 106 Structure, condensed water in counter-infiltration filter core 104 is built the pressure, and waste water can be drained, ensure the operating pressure of counter-infiltration filter core 104.Than The example effect of device 106 is to control condensed water delivery flow, ensure the pressure of reverse osmosis purified water systems constant.In the waste water of waste line Before discharge outlet 108, also settable wastewater effluent magnetic valve 102C, to control wastewater effluent.
This purifier operation in, untreated water through raw water water inlet end 107A enter it is preposition processing filter core 101 filter after, It is pressurized to again through booster pump 103 up to counter-infiltration filter core 104, the pure water that counter-infiltration filter core 104 oozes out is through postpositive disposal filter core 105 Processing, water purification water side 107B is reached afterwards, the water purification after output processing is for use.There is pressure in counter-infiltration filter core 104 Condensed water, by waste line through the current limliting of proportioner 106 discharge after, reach waste outlet 108 discharge.
In a kind of possible implementation, there is provided a kind of integrating water route module, each work(is realized by integrating water route module Water route connection between energy part;Integrating water route module outer surface is more than two interface interface, one in integrating water route module Body forms multiple runners, and at least part runner extends on three-dimensional respectively in multiple runners.Formed respectively on interface interface There are multiple interfaces, each interface may include the interface such as control valve, booster pump or filter core group and raw water access;Multiple runners are respectively by setting Each interface of sequential communication of meter demand.
In integrating water route module, at least part runner extends on three-dimensional respectively in multiple runners, is, for example, one Runner bearing of trend is in same two dimensional surface;And another part runner is to connect the interface on other interface interfaces, this A little runner bearing of trends can tilt perpendicular to the two dimensional surface above said or relative to this two dimensional surface., can will be existing net with this Various tangible pipelines and joint are cancelled in wetting system, the substitute is the water route part (integrating water route module) of an entirety, Having prevented pipe and joints connection seal failure causes the greatest problem of leak.Make more succinct inside purifier.Integrating water route Module profile can be polyhedral structure, such as cube, prismatoid, wedge shape, and these profiles and curved surface, concave block, projection and/or The compound shape of curved surface.The design of the multiple interface interfaces formed can be easy to arrange multiple interfaces, in order to each part in equipment It is more compact reasonable to arrange.
For example, shown in Figure 2, it is in a kind of purifier according to another exemplary embodiment The simple schematic diagram of portion's structure.In fig. 2, purifier may include integrating water route module 2, control valve, booster pump 3 and filter core group 4. Control valve, booster pump 3 and filter core group 4 are fixedly connected on integrating water route module 2 by interface respectively, and pass through the integrating water route Module 2 carries out the water route connection between each part.
The schematic diagram that control valve 5 installs embodiment is shown in Fig. 4, and multiple control valves 5 have Inlet and outlet water interface 51, for being plugged in In the corresponding interface 25 of integrating water route module 2, one or more sealing rings can be set in Inlet and outlet water interface 51 or interface 25.Together When, control valve 5 can be fixedly installed in integrating water route module 2 by fasteners such as bolts.The part mounting means such as other flowmeters Also it refer to this example.
Meanwhile the pump support 31 of integrating water route module 2 and booster pump 3 sets attachment structure, pump support 31 can pass through screw Deng coupling for fastener and integrating water route module 2, it is connected as a single entity.Integrating water route module 2 is consolidated in bottom by the support of pump support 31 Determine booster pump 3, the booster pump 3 for avoiding weight directly bears against integrating water route module 2, causes integrating water route upper plate and integrating water route There is not prison welding in body, the problem of infiltration.
Multiple collets 26 are also may be integrally formed or assemble outside integrating water route module 2, respectively to be filtered in support filter core group 4 respectively Core.At least one buckle for being used to fix external circuit is installed outside integrating water route module, click on fashion can be first C clamp, or Other existing line winders, with various power lines and signal wire etc. in specification purifier.
In integrating water route module, at least two runners are located in different planes respectively, wherein a plane inner flow passage The bearing of trend of bearing of trend and other plane upper runner intersect, mutually handed on stripping inner die direction between runner It is wrong.This structure, due to being not easy to a point mould, belongs to the structure for being not easy to direct injection molding in Shooting Technique.Integrating water route mould The structure that this inner chamber runner of block 2 intersects, one kind are achieved in that piecemeal injection molding, and another kind is achieved in that to be beaten using 3D Be printed as type, filamentary material selectivity cladding forming, photosensitive resin selectivity curing molding, dusty material selective sintering shaping or Foil laminated solid mass makes the rapid shaping modes such as shaping, can also select to be molded into being molded and machine the mode system combined certainly Make.
For example, refer to shown in Fig. 3 A-3C, it is a kind of integrating water route according to another exemplary embodiment The simple schematic diagram of modular structure.In figure 3 a, it can be in generally cube shape that integrating water route module 2 is overall in the present embodiment, integrating water route The outside of module 2 is six interface interface 2A.The profile of integrating water route module 2 is also chosen as other polyhedrons in other embodiments, connects Mouth interface 2A quantity does not limit.
In figure 3 a, integrating water route module 2 includes a body 22, lower cover 23 and upper lid 24, and lower cover 23 and upper lid 24 are distinguished Cover in 22 liang of relative upper and lower surfaces of body, naturally it is also possible on two adjacent surfaces, such as side and top surface, certainly More lids can also be used.Body 22 and lower cover 23 and upper lid 24 are hermetically connected to one in the present embodiment.
Multiple runners 21 are may be integrally formed in integrating water route module 2, in order to connect each part in order.Each interface interface Be respectively formed with multiple interfaces 25 on 2A, each interface 25 may include control valve, booster pump 3 or filter core group 4 access or pick out Mouthful.The interface of control valve, booster pump 3 or filter core group 4 is all divided into water inlet and delivery port.Multiple runners 21 are needed by design respectively Each interface of sequential communication.
As shown in Figure 3A, there are two bonding pads 220 of water route layer 210 and one, in water route layer 210 in integrating water route module 2 With multiple runners 21, in the layer of water route, the bearing of trend of multiple runners 21 is in the same plane.Bonding pad 220 has multiple runners 21, each bearing of trend of runner 21 can be vertical with the in-plane of water route layer 210 or tilted and intersect in bonding pad, with vertical in embodiment Illustrate exemplified by directly intersecting.Each runner 21 is respectively communicated with the runner 21 in each interface 25 and water route layer 210 in bonding pad 220.
As shown in Fig. 3 A, 3C, bonding pad 220 is between two water route layers 210, and each runner 21 connects respectively in bonding pad 220 Lead to an at least runner 21 in each water route layer.And each runner bearing of trend is identical in bonding pad 220, and bearing of trend is chosen as and noted Modeling retrogressing mould direction is identical, in order to divide mould.Each runner 21 at least one end is communicated to one in the layer of water route wherein in bonding pad 220 Runner 21, in order to which shaping mould is pushed into and is exited.
Two water route layers 210 are respectively between lower cover 23 and body 22, and between upper lid 24 and body 22.With this, Can first be molded the flute profile of two water route layers 210 respectively on body 22 or upper and lower lid 23,24, then etc. body 22 and the He of lower cover 23 After upper lid 24 is tightly connected, you can form complete water route layer 210.Body 22, lower cover 23 and upper lid 24 can be noted respectively respectively After being moulded into type, then by three's secure bond together.Body and lid can be ultrasonic bonding connection, can be glued connection, can To be connected together, can also be connected by fasteners such as bolts.
In this way, opened because the horizontally disposed water route layer 210 of multiple flow passages is formed in body 22 on end face, its formation die core Inside will not be stretched into.Also be not in interference and the core rod for forming multiple flow passages in bonding pad 220 is directed inwardly toward unanimously.Can solve The problem of multilayer intracavity water route normally can not divide mould in injection molding, the injection mold of body 22 can use divides mould up and down, Multi-direction point of upper and lower, left and right mould can also be used, interior formation die core will not be stuck.
Body and lid are molded into modeling and are inlayed connection using secondary, make each runner better tightness of integrating water route module, pressure-resistant Performance greatly promotes.Simultaneously strengthen integrating water route module bulk strength.
For example, refer to shown in Fig. 4-6, it is a kind of integrating water route mould according to another exemplary embodiment The schematic diagram of block implementation structure.In Fig. 4, integrating water route module 2 includes body 22, lower cover 23 and lower cover in the present embodiment 23 three parts.Lower cover 23 includes the rubber-wrapping structure 232 that lid 231 and quadric injection mould are formed.Upper lid 24 includes lid 241 and secondary It is molded the rubber-wrapping structure 242 formed.Body 22 and lid 231,241 are tightly connected as one by being molded rubber-wrapping structure 232,242 Body.
In the present embodiment, multiple grooves (pointed location of label 21) are respectively formed with body 22 to form multiple streams Road, multiple runners can be also formed formed with multiple grooves on lid.Body 22 and lid 231,241 can be that injection is formed, when Right also optional other materials and prototyping method, for example, the machining means such as lightweight metal material is by extruding, molding, perforate into Type;Or nonmetallic materials are made of one piece, such as 3D printing shaping, filamentary material selectivity cladding forming, photosensitive resin choosing Selecting property curing molding, dusty material selective sintering shaping or foil laminated solid mass make shaping etc. rapid shaping mode make and Into.And in the present embodiment so that body 22 and lid 231,241 is injection moldings respectively as an example, this molding mode has welding close The advantage of effect is sealed, integral product resistance to pressure is guaranteed.
In Fig. 4, in the present embodiment, the part that body 22 and lid 231,241 can surround in multiple runners jointly flows Road.See that embodiment shown in Fig. 3 A-3C and related description are understood, lower cover 23 and upper lid 24 cover relative in 22 liang of body respectively In upper and lower surface, 22 liang of relative upper and lower surfaces of body are because each groove is in open end face.The horizontally disposed water route layer of multiple flow passages 210 form in the opening of body 22 end face.
Perisporium 221 and internal multiple groove walls 222 on body 22 formed with closure, perisporium 221 and groove walls 222 are all It is a part for body 22, body 22 is an integral piece.For multiple runners 21 of contoured body 22, perisporium has been cooperatively formed 221 and groove walls 222.
Refer to shown in Fig. 4-6, the outer layer wall of the generally body 22 of perisporium 221, due to some regions of body 22 be with Concave or convex can be shaped to by closing the arrangement of extemal component, so recessed area 224 can be formed or projection (does not show in figure Go out), corresponding perisporium 221 also has concave or convex part.Perisporium 221 is being outer combination with the face of lid 231,241 pairings End face 2211, the inner side of outer combination end face 2211 can be available for being molded encapsulated with lid 231,241 pairings, the outer outside of combination end face 2211 Structure 232,242 connecting shapings.The outer outside of combination end face 2211 can form outside low water 2212, and outside low water 2212 can be bottom land The wedge-shaped low water extended to inner side, the reinforcement knot of wedge-like engagement is formed after being molded so as to rubber-wrapping structure 232,242 with perisporium 221 Structure.
Each short transverse of groove walls 222 is approximately perpendicular to lid 231,241, and each groove walls 222 are respectively in perisporium It is partitioned into multiple runners;On towards body 22 each groove walls 222 of binding end typically with towards on body 22 binding end it is each Individual groove walls 222 are different.This is the different decisions of arrangement according to multiple flow passages 21 in upper and lower water route layer 210.Each groove Wall 222 is all a part for body, and is also what is interconnected, and each groove walls 222 also can be considered an entirety in fact, only It is point to extend to diverse location.Each groove walls 222 are on body 22 formed with interior combination end face on open surface or lower open surface 2221, each groove walls 222 interior on open surface or lower open surface on body 22 is generally flush with substantially with reference to end face 2221.
The middle part of interior combination end face 2221 can form engagement groove 2222 or combine convex portion 2223, so as to rubber-wrapping structure 232, 242 form the integrated structure of male-female.As shown in figure 4, in one embodiment, engagement groove 2222 is that section is in outside imperial palace The small trapezoidal low water in side, to facilitate outside depanning.As shown in figure 5, can also be that section is in the small inner side in outside with reference to convex portion 2223 Big trapezoidal convex portion.And interior engagement groove 2222 with reference to end face 2221 or combine convex portion 2223 can be formed with reinforced hole 2224 Or strengthen projection (not shown), so that rubber-wrapping structure 232,242 forms the reinforcement structure of male-female.
So, can be also respectively provided with interior combination end face 2221 outside with reference to injection rubber-wrapping structure is respectively provided with end face 2211 It is molded rubber-wrapping structure.
For example, the embodiment of upper lid 24 shown in Fig. 4, Fig. 5 is referred to, upper lid 24 is by lid 241 and rubber-wrapping structure 242 Composition, lid 241 is one-shot forming part, and rubber-wrapping structure 242 is secondary mould injection molding part, passes through secondary mould injection molding Rubber-wrapping structure 242 can combine together upper lid 24 with body 22.Each runner 21 of the corresponding neighbouring water route layer 210 of lid 241 Flow path groove 2418 is formed, flow path groove 2418 is used to form runner 21.Width at each flow path groove 2418 is slightly less than correspondingly The inner flow passage 21 of body 22 width.So, the interior combination end face 2221 of the respective slot wall 222 of lid 241 but boss is formd 2410, the width of boss 2410 is more than the interior width of combination end face 2221, is formed in boss 2410 in housing and combines end face 2221 Tank 2419.So as to which interior combination end face 2221 is fastened in lid 241, protection combines sealing, lifts compressive resistance.It is above-mentioned Structure can make interior combination end face 2221 be located at the side of runner 21 with lid and faying face, and in tank 2419, reduce runner Influence of shear force of 21 internal water pressures to faying face.
As shown in Figure 4, Figure 5, the outer peripheral face of lid 241 is encapsulated faying face 2412, and encapsulated faying face 2412 is relative to week The outer surface of wall 221 inside contracts a distance, and the distance inside contracted is less than the thickness of perisporium 221, with this, the encapsulated clamping of faying face 2412 In on outer combination end face 2211.The external coated rubber 2421 in outside covers encapsulated faying face 2412 and outer combination end face 2211, incite somebody to action the two It is tightly connected.
Multiple glue grooves 2411 can be offered on lid 241, these glue grooves 2411 can connect with encapsulated faying face 2412, when Facilitate injecting glue gummosis, second, being continuously formed as one rubber-wrapping structure 242 so as to the external coated rubber 2421 and interior encapsulated 2422 of formation.Such as Shown in Fig. 4, Fig. 5, glue groove 2411 has outside opening 2413 and inside opening 2417.Outside opening 2413 is opened in lid 241 Outer surface, inside opening 2417 align interior combination end face 2221, and the width of 2411 inside opening of glue groove 2417 is smaller than interior combination The width of end face 2221.The inside opening 2417 of glue groove 2411 is located in the tank 2419 of lid 241.Be molded rubber-wrapping structure 242 into Interior combination end face 2221 is tightly connected by type in glue groove 2411 by being molded rubber-wrapping structure 242 with lid 241.
Again for example, the inside opening 2417 of glue groove 2411 can align the middle part of interior combination end face 2221, with by taking shape in Injection rubber-wrapping structure 242 in glue groove 2411, interior combination end face 2221 is tightly connected with lid 241, prevents quadric injection mould In red-hot sizing material melt in the backlash air stream enter runner 21 of lid 241.
Again for example, as shown in Figure 4, Figure 5, glue groove 2411 includes spew groove 2414, interior note groove 2415 and engagement groove 2416;The outside of spew groove 2414 is outside opening 2413;Spew groove 2414 is the shape gradually amplified to the direction of outside opening 2413 Shape.Engagement groove 2416 is between interior combination end face 2221 and lid;Pass through multistage between spew groove 2414 and engagement groove 2416 Interior note groove 2415 connects, and interior note groove 2415 section is trapezoidal, it is trapezoidal be proximate to spew groove 2414 outside it is larger, and close to combining The less shape in the inner side of groove 2416.Engagement groove 2416 continuously extends along the interior surface of combination end face 2221, the extension length of engagement groove 2416 Degree is equal to or more than the interior development length of combination end face 2221.The section of engagement groove 2416 is trapezoidal, trapezoidal to be proximate to spew groove 2414 Outside it is larger, and close to interior combination end face 2221 the less shape in inner side.
In this way, it is secondary be molded into modeling after, become on upper lid 24 type one rubber-wrapping structure 242, such as Fig. 4, Fig. 5 institute Show, rubber-wrapping structure 242 includes interconnected external coated rubber 2421 and interior encapsulated 2422.External coated rubber 2421 is coated on lid 241 Outside encapsulated faying face 2412, and it is incorporated in outer combination end face 2211.External coated rubber 2421 is formed to the center of lid 241 in outermost and prolonged The outer gummosis portion 2426 of certain distance is stretched, first, the injecting glue effect of the inner side of external coated rubber 2421 can be ensured;Two are available with bottom Wedge-shaped reinforcement structure and outer gummosis portion 2426 between outer combination end face 2211, the connection for strengthening body 22 and upper lid 24 are strong Degree.
Interior encapsulated 2422 each several part is interior by that can form gummosis portion 2423, interior note portion 2424 and joint portion 2425 from the point of view of section Encapsulated 2422 shape is surrounded by interior combination end face 2221 and corresponding glue groove 2411.The shape width of joint portion 2425 of formation is big In the interior width of note portion 2424, and the shape width of outermost gummosis portion 2423 is maximum, interior encapsulated 2422 structure so formed with The convex-concave of lid 241 is interlocked.Using the joint portion 2425 continuously extended along interior combination end face 2221, with suitable outer combination end face The external coated rubber 2421 of 2211 connection extensions, body 22 and lid 241 can be tightly connected and are integrated, and can be by water route layer 210 Each runner 21 forms interior sealing.
Again for example, the embodiment of lower cover 23 shown in Fig. 4, Fig. 6 is referred to, lower cover 23 is by lid 231 and rubber-wrapping structure 232 compositions, lid 231 is one-shot forming part, and rubber-wrapping structure 232 is secondary mould injection molding part, is molded into being moulded into by secondary The rubber-wrapping structure 232 of type can combine together lower cover 23 and body 22.Each stream of the corresponding neighbouring water route layer 210 of lid 231 Road 21 forms flow path groove 2318, and flow path groove 2318 is used to form runner 21.Width at each flow path groove 2318 is slightly less than The width of the corresponding inner flow passage 21 of body 22.So, the interior combination end face 2221 of the respective slot wall 222 of lid 231 but form Boss 2310, the width of boss 2310 are more than the interior width of combination end face 2221.So that seal interior combination end face 2221 withstands on lid In body 231, protection combines sealing, lifts compressive resistance.Said structure can make the faying face of interior combination end face 2221 and lid Positioned at the side of runner 21, and in tank 2319, reduce influence of shear force of the internal water pressure of runner 21 to faying face.
As shown in Fig. 4, Fig. 6, the outer peripheral face of lid 231 is encapsulated faying face 2312, and encapsulated faying face 2312 is relative to week The outer surface of wall 221 inside contracts a distance, and the distance inside contracted is less than the thickness of perisporium 221, with this, the encapsulated clamping of faying face 2312 In on outer combination end face 2211.The external coated rubber 2321 in outside covers encapsulated faying face 2312 and outer combination end face 2211, incite somebody to action the two It is tightly connected.
Multiple glue grooves 2311 can be offered on lid 231, these glue grooves 2311 can connect with encapsulated faying face 2312, when Facilitate injecting glue gummosis, second, being continuously formed as one rubber-wrapping structure 232 so as to the external coated rubber 2321 and interior encapsulated 2322 of formation.Such as Shown in Fig. 4, Fig. 6, glue groove 2311 has outside opening 2313 and inside opening 2317.Outside opening 2313 is opened in lid 231 Outer surface, inside opening 2317 align interior combination end face 2221, and the width of 2311 inside opening of glue groove 2317 is smaller than interior combination The width of end face 2221.Injection rubber-wrapping structure 232 is taken shape in glue groove 2311, by being molded rubber-wrapping structure 232 by interior combination end face 2221 are tightly connected with lid 231.
Again for example, the inside opening 2317 of glue groove 2311 can align the middle part of interior combination end face 2221, with by taking shape in Injection rubber-wrapping structure 232 in glue groove 2311, interior combination end face 2221 is tightly connected with lid 231, prevents quadric injection mould In red-hot sizing material melt in the backlash air stream enter runner 21 of lid 231.
Again for example, as shown in Figure 4, Figure 5, glue groove 2311 includes spew groove 2314 and engagement groove 2316, spew groove 2314 connect with engagement groove 2316.The outside of spew groove 2314 is outside opening 2313;Spew groove 2314 is to outside opening 2313 The shape that direction is gradually amplified.Engagement groove 2316 is between interior combination end face 2221 and lid 231.Engagement groove 2316 is along interior knot Close the surface of end face 2221 continuously to extend, the development length of engagement groove 2316 is equal to or more than the interior development length of combination end face 2221.Knot Close that groove 2316 section is trapezoidal, it is trapezoidal be proximate to spew groove 2314 outside it is larger, and close to the inner side of interior combination end face 2221 Less shape.
In this way, it is secondary be molded into modeling after, become on upper lid 23 type one rubber-wrapping structure 232, such as Fig. 4, Fig. 6 institute Show, rubber-wrapping structure 232 includes interconnected external coated rubber 2321 and interior encapsulated 2322.External coated rubber 2321 is coated on lid 231 Outside encapsulated faying face 2312, and it is incorporated in outer combination end face 2211.External coated rubber 2321 is formed to the center of lid 231 in outermost and prolonged The outer gummosis portion 2326 of certain distance is stretched, first, the injecting glue effect of the inner side of external coated rubber 2321 can be ensured;Two are available with bottom Wedge-shaped reinforcement structure and outer gummosis portion 2326 between outer combination end face 2211, the connection for strengthening body 22 and upper lid 23 are strong Degree.
Interior encapsulated 2322 each several part is interior by that can form gummosis portion 2323, interior note portion 2323 and joint portion 2325 from the point of view of section Encapsulated 2322 shape is surrounded by interior combination end face 2221 and corresponding glue groove 2311.The shape width of joint portion 2325 of formation is big In the interior width of note portion 2324, and the shape width of outermost gummosis portion 2323 is maximum, interior encapsulated 2322 structure so formed with The convex-concave of lid 231 is interlocked.Using the joint portion 2325 continuously extended along interior combination end face 2221, with suitable outer combination end face The external coated rubber 2321 of 2211 connection extensions, body 22 and lid 231 can be tightly connected and are integrated, and can be by water route layer 210 Each runner 21 forms interior sealing.
In above-described embodiment, said using the outer surface of perisporium 221, the lower surface of lower cover 23 and the upper surface of upper lid 24 as outside It is bright.Because perisporium 221 and groove walls 222 are all the sheets that extend laterally, so it is just its length direction to extend laterally direction, just It is the bearing of trend of glue injection structure joint portion.Corresponding perisporium 221 and the thickness of groove walls 222 are outer combination end face and interior combination The width of end face.
For example, this implementation includes step:Body 22, lower cover 23 and upper lid 24 are distinguished into injection molding respectively Afterwards, then by body 22, lower cover 23 and upper lid 24 mould is put into, injection welding is carried out at triplicity.Due to net in the disclosure For pressure request by height, pipeline is subjected to larger pressure in wetting system pipeline, and one kind is achieved in that, during a mold forming, in body Met with the reserved side in the both sides at lid combination sealing, form hollow out and give conjunction portion, so that sizing material injection welding is during quadric injection mould One.After body 22, lower cover 23 and upper lid 24 so are put into mould again, after carrying out injection welding at triplicity, to conjunction Intensity greatly promotes, and avoids causing because pressure is excessive seal failure between each runner 21.
Each step can be respectively:
One body is obtained by injection molding:
An at least lid is obtained by injection molding;
Body and lid are put into an injection mold;
Sizing material is injected into the mould;
The body and lid are tightly connected in body and lid junction moulding rubber-coating structure by sizing material.
Certainly, when there are two lids, the rubber-wrapping structure of lid can be molded respectively, can also two lids of one-shot forming Rubber-wrapping structure.In lid step is molded, lid is reserved with multiple secondary encapsulated glue grooves, and these glue grooves correspond to each stream The flow path wall in road, so as in sizing material in body and lid junction moulding rubber-coating structure step, the flow path wall and lid it Between also have secondary injection sizing material be connected and sealed.
The technical scheme provided by this disclosed embodiment can include the following benefits:
With this, various tangible pipelines and joint can be cancelled, the substitute is the water route part of an entirety, prevent Pipe and joints connection seal failure causes the greatest problem of leak.Make more succinct inside purifier.Multiple interface interfaces Design can be easy to arrange multiple interfaces, in order to which each part arrangement is more compact rationally in equipment.
Integrating water route module uses the injection molding of more piecemeals in the disclosure, exists in this way, multilayer intracavity water route can be solved The problem of mould can not normally be divided during injection molding.
Body 22 and lid are molded into modeling and are inlayed connection using secondary in the disclosure, make each runner sealing of integrating water route module More preferably, pressure-resistant performance greatly promotes.Simultaneously strengthen integrating water route module bulk strength.
Although exemplary embodiment describing the disclosure with reference to several, it is to be understood that, term used is explanation and shown Example property and nonrestrictive term.Because the disclosure can be embodied without departing from the spiritual or real of invention in a variety of forms Matter, it should therefore be appreciated that above-described embodiment is not limited to any foregoing details, and should be in the spirit that appended claims are limited With widely explained in scope, therefore the whole changes fallen into claim or its equivalent scope and remodeling all should be the power of enclosing Profit requires to be covered.

Claims (17)

1. a kind of integrating water route module, it is characterised in that with least two water route layers and at least in the integrating water route module One bonding pad, has multiple runners in the water route layer, and the bearing of trend of multiple runners is in the same plane in the water route layer; There are multiple runners, the in-plane phase of each runner bearing of trend and the water route layer in the bonding pad in the bonding pad Hand over, each runner at least one end is communicated to the runner in the water route layer in the bonding pad;
The integrating water route module includes an at least body and an at least lid, is respectively formed with the body and/or lid Multiple grooves, the body and lid are tightly connected by being molded rubber-wrapping structure, and the body and lid surround wherein one jointly The water route layer.
2. integrating water route module as claimed in claim 1, it is characterised in that the body and lid are injection molding portion Part, each runner bearing of trend is identical in the bonding pad.
3. integrating water route module as claimed in claim 1, it is characterised in that the integrating water route module includes a body and two Lid, two lids are covered in the body two relatively or on two adjacent surfaces, divided between the body and the lid respectively A water route layer is not surrounded jointly.
4. the integrating water route module as described in any one of claims 1 to 3, it is characterised in that the body has perisporium and more The groove walls of the individual groove, multiple groove walls are partitioned into multiple runners in perisporium;The perisporium has and institute State lid combination it is outer with reference to end face, the groove walls be respectively provided with combined with lid it is interior with reference to end face;The outer combination end face On be respectively provided with injection rubber-wrapping structure, be also respectively provided with injection rubber-wrapping structure on the interior combination end face.
5. integrating water route module as claimed in claim 4, it is characterised in that multiple glue grooves are offered on the lid, it is described Glue groove has outside opening and inside opening, and the outside opening is opened in the lid outer surface, the inside opening pair The neat interior combination end face, the glue groove inside opening width are less than the width of the interior combination end face of corresponding position;The note Modeling rubber-wrapping structure is taken shape in the glue groove, by the injection rubber-wrapping structure that the interior combination end face is close with the lid Envelope connection.
6. integrating water route module as claimed in claim 5, it is characterised in that the glue groove inside opening alignment interior combination In the middle part of end face, with by taking shape in the injection rubber-wrapping structure in the glue groove, by the interior combination end face with the lid Body is tightly connected.
7. integrating water route module as claimed in claim 5, it is characterised in that the glue groove includes spew groove and engagement groove, institute Spew groove is stated to connect with engagement groove;It is the outside opening on the outside of the spew groove;The engagement groove is located at the interior binding end Between face and lid;The engagement groove continuously extends along the interior combination end face surface, the engagement groove development length be equal to or More than the interior combination end face development length.
8. integrating water route module as claimed in claim 7, it is characterised in that the combination slot cross-section is trapezoidal, described trapezoidal It is proximate to that the outside of the spew groove is larger, and close to the less shape in inner side of the interior combination end face.
9. integrating water route module as claimed in claim 7, it is characterised in that also by more between the spew groove and engagement groove Note groove connection in section, the interior note slot cross-section is trapezoidal, it is described it is trapezoidal be proximate to the spew groove outside it is larger, and close to institute State less shape on the inside of engagement groove.
10. integrating water route module as claimed in claim 7, it is characterised in that the lid corresponds to neighbouring each runner Indent is formed, the width of each interior recess is slightly less than the width of corresponding body inner flow passage;The lid corresponds to the groove walls Interior combination end face forms boss, and the projection width is more than the interior combination end face width, is formed in the boss accommodating described The engagement groove of interior combination end face;The inside opening of the glue groove is located in the engagement groove.
11. integrating water route module as claimed in claim 10, it is characterised in that it is recessed that the interior binding end Middle face forms combination Groove or convex portion, so that the rubber-wrapping structure forms the integrated structure of male-female.
12. integrating water route module as claimed in claim 11, it is characterised in that the interior combination end face engagement groove or convex portion Formed with reinforced hole or strengthen projection, so that the rubber-wrapping structure forms the reinforcement structure of male-female.
13. integrating water route module as claimed in claim 4, it is characterised in that the outer peripheral face of the lid is encapsulated faying face, The encapsulated faying face inside contracts a distance relative to the outer surface of the body perisporium, and the distance inside contracted is less than the thickness of the perisporium Degree, the encapsulated faying face are connected on the outer combination end face;The injection rubber-wrapping structure in outside covers the encapsulated knot Conjunction face and outer combination end face, the two is tightly connected.
14. integrating water route module as claimed in claim 13, it is characterised in that formed on the outside of shape on the outer combination end face Groove, the low water are the inclined wedge structures in the inside side in bottom, and adding for wedge-like engagement is formed after being molded so as to the rubber-wrapping structure Strong structure.
A kind of 15. purifier, it is characterised in that including the integrating water route module as described in any one of claim 1 to 14, with And multiple functional parts;The water route that multiple functional parts are carried out by the integrating water route module between each part connects.
16. a kind of manufacture method of integrating water route module, it is characterised in that multiple runners are formed in the integrating water route module; The integrating water route module includes an at least body and an at least lid, and the body and the lid surround multiple described jointly A part of runner in runner;The manufacture method of the integrating water route module includes step:
It is molded a body:
An at least lid is molded, offers multiple secondary encapsulated glue grooves on the lid, the glue groove supplies injecting glue gummosis, institute State the flow path wall that glue groove corresponds to each runner;
The body and the lid are fixed in an injection mold;
Sizing material is injected into the mould;
Sizing material moulding rubber-coating structure in the body and lid junction moulding rubber-coating structure, the glue groove, is borrowed The body and lid are tightly connected by this, and the sizing material for also having secondary injection between the flow path wall and lid carries out sealing company Connect.
17. manufacture method as claimed in claim 16, it is characterised in that respectively with body described in injection molding and lid, Described in injection molding the step of body in, complete injection after, separate the injection mould from the body upper surface and/or lower surface Core.
CN201410730270.8A 2014-12-03 2014-12-03 Purifier and its manufacture method of integrating water route module and integrating water route module Active CN104944608B (en)

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PCT/CN2015/096257 WO2016086865A1 (en) 2014-12-03 2015-12-03 Water purification equipment, integrated water path module thereof and manufacturing method for integrated water path module

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