CN104942086A - Intelligent metal plate bending device and method thereof - Google Patents
Intelligent metal plate bending device and method thereof Download PDFInfo
- Publication number
- CN104942086A CN104942086A CN201510368543.3A CN201510368543A CN104942086A CN 104942086 A CN104942086 A CN 104942086A CN 201510368543 A CN201510368543 A CN 201510368543A CN 104942086 A CN104942086 A CN 104942086A
- Authority
- CN
- China
- Prior art keywords
- work piece
- main frame
- drive motors
- thickness
- bending
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
Abstract
The invention relates to an intelligent metal plate bending device and a method thereof. The intelligent metal plate bending device comprises a driving motor arranged on a rack, a clamp-fixing seat and a host controlling the driving motor, a bending shaft is arranged on a motor shaft of the driving motor, and a machined part is arranged on the clamp-fixing seat. An ultrasonic thickness detector and a controller connected with the host are further included, and the ultrasonic thickness detector is arranged on the rack with the help of a support, and connected with the host through a DSP data processing module. The ultrasonic thickness detector detects the thickness of the machined part and transmits data to the host through the DSP data processing module, the host sets a torque signal according to the thickness of the machined part, and output torque of the driving motor is controlled through the controller according to the torque signal. The machined part is bent with the most suitable torque, the influence of too large torque or tool small torque on the machined part is avoided, and machining quality is high.
Description
Technical field
The present invention relates to panel beating technical field, especially panel beating apparatus for bending.
Background technology
The plate bending machine of existing use, conventional organic pillow hydraulic pressure two class, mechanical bender utilizes motor to be realized moving up and down of work conjunction by series of gears speed change and eccentric wheel.Hydraulic bending press is then utilize hydraulic jack and a whole set of oil circuit control element to realize.These benders play an important role in large enterprise's batch production, but Bi Jing is due to expensive, complex structure, limit the universal of it.Along with the development of commodity economy, small articles of daily use stamped part is increasing, and small business and even individual business operator are in the urgent need to cheap, the simple plate bending machine of structure.
Occurred the small-sized bender of part in the market, rely on workman's experience setting bending moment of torsion during work, can not regulate in real time along with the thickness of sheet material, therefore sheet fabrication is of low quality, and the sheet material crackle after bending is more, and crudy is low.
Summary of the invention
The applicant, for the above-mentioned shortcoming of above-mentioned bending equipment, provides a kind of its method of Intelligent metal plate apparatus for bending, and it has delicate structure, feature that crudy is high.
The technical solution adopted in the present invention is as follows:
A kind of Intelligent metal plate apparatus for bending, comprise the drive motors be installed in frame, grip the main frame of seat and control drive motors, the motor shaft of drive motors is installed bending axle, grip device work piece on seat, also comprise by the ultrasonic thickness detector of support installing in described frame, the controller that is connected with described main frame, described ultrasonic thickness detector is connected with main frame by DSP data processing module; Described ultrasonic thickness detector detects the thickness of work piece and data is delivered to main frame through the process of described DSP data processing module, torque signal, according to the thickness setting torque signal of work piece, is controlled the output torque of drive motors by main frame by controller.
A kind of Intelligent metal plate bending method, comprises the following steps:
The first step: work piece is placed in and grips on seat;
Second step: ultrasonic thickness detector is placed in the side of work piece by adjusting pole;
3rd step: start the thickness of ultrasonic thickness detector to work piece and detect, the thickness data of detection is by the process of DSP data processing module;
4th step: the thickness information of the work piece after process is delivered to main frame, host setting torque signal, controls the output torque of drive motors by controller;
5th step: drive motors drives bending axle to carry out bending to work piece.
Beneficial effect of the present invention is as follows:
The present invention detects the thickness of work piece by ultrasonic thickness detector, utilize main frame according to the output torque of the THICKNESS CONTROL drive motors of work piece, carry out bending with most suitable moment of torsion to work piece, avoid the excessive or too small impact on work piece of moment of torsion, its crudy is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is operation principle block diagram of the present invention.
In figure: 1, frame; 2, seat is gripped; 3, drive motors; 4, main frame; 5, work piece;
6, bending axle; 7, support; 8, ultrasonic thickness detector; 9, DSP data processing module;
10, controller.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figures 1 and 2, the Intelligent metal plate apparatus for bending of the present embodiment, comprise the drive motors 3 be installed in frame 1, grip the main frame 4 of seat 2 and control drive motors 3, the motor shaft of drive motors 3 is installed bending axle 6, grip device work piece 5 on seat 2, the controller 10 also comprise the ultrasonic thickness detector 8 be installed on by support 7 in frame 1, being connected with main frame 4, support 7 can rotate to be packed up by ultrasonic thickness detector 8 in frame 1; Ultrasonic thickness detector 8 is connected with main frame 4 by DSP data processing module 9; Ultrasonic thickness detector 8 detects the thickness of work piece 5 and data is delivered to main frame 4 through DSP data processing module 9 process, main frame 4 utilizes the corresponding moment of torsion of moment of torsion formulae discovery according to the thickness of work piece 5, torque signal is controlled the output torque of drive motors 3 by controller 10, drive motors 3 carries out bending by bending axle 6 pairs of work pieces 5.
The Intelligent metal plate bending method of the present embodiment, comprises the following steps:
The first step: work piece 5 is placed in and grips on seat 2;
Second step: ultrasonic thickness detector 8 is placed in the side of work piece 5 by adjusting pole 7;
3rd step: the thickness starting ultrasonic thickness detector 8 pairs of work pieces 5 detects, and the thickness data of detection is processed by DSP data processing module 9;
4th step: the thickness information of the work piece 5 after process is delivered to main frame 4, and main frame 4 sets torque signal, is controlled the output torque of drive motors 3 by controller 10;
5th step: drive motors 3 drives bending axle 6 pairs of work pieces to carry out bending.
The present invention detects the thickness of work piece 5 by ultrasonic thickness detector 8, utilize main frame 4 according to the output torque of the THICKNESS CONTROL drive motors 3 of work piece 5, with most suitable moment of torsion, bending is carried out to work piece 5, avoid the excessive or too small impact on work piece 5 of moment of torsion, reduce crackle ratio, improve bending quality.
In the present invention, ultrasonic thickness detector 8, DSP data processing module 9 and controller 10 are prior art.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention is see claim, and when without prejudice to spirit of the present invention, the present invention can do any type of amendment.
Claims (2)
1. an Intelligent metal plate apparatus for bending, comprise the drive motors (3) be installed in frame (1), grip the main frame (4) of seat (2) and control drive motors (3), the motor shaft of drive motors (3) is installed bending axle (6), grip the upper device work piece (5) of seat (2), it is characterized in that: also comprise the ultrasonic thickness detector (8) be installed on by support (7) in described frame (1), the controller (10) be connected with described main frame (4), described ultrasonic thickness detector (8) is connected with main frame (4) by DSP data processing module (9), described ultrasonic thickness detector (8) is detected the thickness of work piece (5) and data is delivered to main frame (4) through described DSP data processing module (9) process, torque signal, according to the thickness setting torque signal of work piece (5), is controlled the output torque of drive motors (3) by main frame (4) by controller (10).
2. utilize an Intelligent metal plate bending method for claim 1, it is characterized in that comprising the following steps:
The first step: work piece (5) is placed in and grips on seat (2);
Second step: ultrasonic thickness detector (8) is placed in the side of work piece (5) by adjusting pole (7);
3rd step: start ultrasonic thickness detector (8) thickness to work piece (5) and detect, the thickness data of detection is by DSP data processing module (9) process;
4th step: the thickness information of the work piece (5) after process is delivered to main frame (4), main frame (4) setting torque signal, controls the output torque of drive motors (3) by controller (10);
5th step: drive motors (3) drives bending axle (6) to carry out bending to work piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510368543.3A CN104942086A (en) | 2015-06-26 | 2015-06-26 | Intelligent metal plate bending device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510368543.3A CN104942086A (en) | 2015-06-26 | 2015-06-26 | Intelligent metal plate bending device and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104942086A true CN104942086A (en) | 2015-09-30 |
Family
ID=54157445
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510368543.3A Pending CN104942086A (en) | 2015-06-26 | 2015-06-26 | Intelligent metal plate bending device and method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104942086A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0239364A2 (en) * | 1986-03-27 | 1987-09-30 | Caledonian Mining Company Limited | A drive system for a bending machine |
| JPH11104744A (en) * | 1997-09-29 | 1999-04-20 | Amada Co Ltd | Method and device for bending processing |
| CN1259889A (en) * | 1997-06-20 | 2000-07-12 | 卢恰诺·加斯帕里尼 | Machine for press-bending metal sheet |
| CN101085459A (en) * | 2007-06-22 | 2007-12-12 | 上海新奇生电器有限公司 | Precise bending technique |
| CN202239099U (en) * | 2011-05-17 | 2012-05-30 | 安徽省科昌机械制造有限公司 | Sheet metal bending mechanism |
| CN104942068A (en) * | 2015-06-24 | 2015-09-30 | 苏州边桐传感科技有限公司 | Intelligent metal plate bending device |
| CN204747138U (en) * | 2015-06-24 | 2015-11-11 | 苏州边桐传感科技有限公司 | Intelligence panel beating bending device |
-
2015
- 2015-06-26 CN CN201510368543.3A patent/CN104942086A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0239364A2 (en) * | 1986-03-27 | 1987-09-30 | Caledonian Mining Company Limited | A drive system for a bending machine |
| CN1259889A (en) * | 1997-06-20 | 2000-07-12 | 卢恰诺·加斯帕里尼 | Machine for press-bending metal sheet |
| JPH11104744A (en) * | 1997-09-29 | 1999-04-20 | Amada Co Ltd | Method and device for bending processing |
| CN101085459A (en) * | 2007-06-22 | 2007-12-12 | 上海新奇生电器有限公司 | Precise bending technique |
| CN202239099U (en) * | 2011-05-17 | 2012-05-30 | 安徽省科昌机械制造有限公司 | Sheet metal bending mechanism |
| CN104942068A (en) * | 2015-06-24 | 2015-09-30 | 苏州边桐传感科技有限公司 | Intelligent metal plate bending device |
| CN204747138U (en) * | 2015-06-24 | 2015-11-11 | 苏州边桐传感科技有限公司 | Intelligence panel beating bending device |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150930 |