CN104942054A - Intelligent sheet metal bending device based on detection feedback - Google Patents

Intelligent sheet metal bending device based on detection feedback Download PDF

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Publication number
CN104942054A
CN104942054A CN201510349589.0A CN201510349589A CN104942054A CN 104942054 A CN104942054 A CN 104942054A CN 201510349589 A CN201510349589 A CN 201510349589A CN 104942054 A CN104942054 A CN 104942054A
Authority
CN
China
Prior art keywords
bending
main frame
detector
work piece
drive motors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510349589.0A
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Chinese (zh)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU BIANTONG SENSING TECHNOLOGY Co Ltd
Original Assignee
SUZHOU BIANTONG SENSING TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU BIANTONG SENSING TECHNOLOGY Co Ltd filed Critical SUZHOU BIANTONG SENSING TECHNOLOGY Co Ltd
Priority to CN201510349589.0A priority Critical patent/CN104942054A/en
Publication of CN104942054A publication Critical patent/CN104942054A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/004Bending sheet metal along straight lines, e.g. to form simple curves with program control

Abstract

The invention relates to an intelligent sheet metal bending device based on detection feedback. The device comprises a drive motor on a rack, a clamping and fixing base and a main machine controlling the drive motor. A bending shaft is installed on a motor shaft of the drive motor, and a machined part is arranged on the clamping and fixing base. The device further comprises an ultrasonic thickness detector, a detection feedback device and a controller connected with the main machine, wherein the ultrasonic thickness detector is installed on the rack through a first support. The detection feedback device comprises an ultrasonic crack detector installed on the clamping and fixing base through a second support. The ultrasonic thickness detector and the ultrasonic crack detector are connected with the main machine through a DSP data processing module. The machined part is bent at the most proper torque, the situation that the machined part is affected due to the fact that the torque is too large or too small is avoided, the quantity of cracks is reduced, and bending quality is improved.

Description

Based on the Intelligent metal plate apparatus for bending detecting feedback
Technical field
The present invention relates to panel beating technical field, especially panel beating apparatus for bending.
Background technology
The plate bending machine of existing use, conventional organic pillow hydraulic pressure two class, mechanical bender utilizes motor to be realized moving up and down of work conjunction by series of gears speed change and eccentric wheel.Hydraulic bending press is then utilize hydraulic jack and a whole set of oil circuit control element to realize.These benders play an important role in large enterprise's batch production, but Bi Jing is due to expensive, complex structure, limit the universal of it.Along with the development of commodity economy, small articles of daily use stamped part is increasing, and small business and even individual business operator are in the urgent need to cheap, the simple plate bending machine of structure.
There is the small-sized bender of part in the market, can realize the Simple bending processing of sheet material, but there is following shortcoming in it: rely on workman's experience setting bending moment of torsion during work, can not regulate in real time along with the thickness of sheet material, sheet fabrication is of low quality, and the sheet material after bending exists crack defect; Sheet material after bending can only rely on naked eyes to detect, and detects inaccurate, poor effect.
Summary of the invention
The applicant is for the above-mentioned shortcoming of above-mentioned bending equipment, and provide a kind of Intelligent metal plate apparatus for bending based on detecting feedback, it has delicate structure, feature that crudy is high.
The technical solution adopted in the present invention is as follows:
A kind of Intelligent metal plate apparatus for bending based on detecting feedback, comprise the drive motors be installed in frame, grip the main frame of seat and control drive motors, the motor shaft of drive motors is installed bending axle, grip device work piece on seat, also comprise by the ultrasonic thickness detector of the first support installing in described frame, detect feedback device and the controller that is connected with described main frame, described detection feedback device comprises by the second support installing in gripping the supersonic crack detector on seat; Described ultrasonic thickness detector and supersonic crack detector are connected with main frame respectively by DSP data processing module; Described ultrasonic thickness detector detects the thickness of work piece and data is delivered to main frame through the process of described DSP data processing module, torque signal, according to the thickness setting torque signal of work piece, is controlled the first output torque of drive motors by main frame by controller; Described supersonic crack detector detects the crackle amount of the bending part of the work piece after bending, and crackle amount is fed back to main frame by the process of described DSP data processing module, and main frame controls the second output torque of drive motors according to feedback information.
Beneficial effect of the present invention is as follows:
The present invention detects the thickness of work piece by ultrasonic thickness detector, main frame is utilized to carry out bending with the first suitable output torque to work piece according to the THICKNESS CONTROL drive motors of work piece, work piece after bending is after feedback device detects crackle amount after testing, adjusting the first output torque size is the second output torque, thus finally with most suitable moment of torsion, bending is carried out to work piece, avoid the excessive or too small impact on work piece of moment of torsion, reduce crackle amount, improve bending quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of detection feedback device of the present invention.
Fig. 3 is operation principle block diagram of the present invention.
In figure: 1, frame; 2, seat is gripped; 3, drive motors; 4, main frame; 5, work piece; 6, bending axle; 7, the first support; 8, ultrasonic thickness detector; 9, DSP data processing module; 10, controller; 11, supersonic crack detector; 12, the second support.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, Figure 2 and Figure 3, the Intelligent metal plate apparatus for bending based on detection feedback of the present embodiment, comprise the drive motors 3 be installed in frame 1, grip the main frame 4 of seat 2 and control drive motors 3, the motor shaft of drive motors 3 is installed bending axle 6, grip device work piece 5 on seat 2, the controller 10 also comprise the ultrasonic thickness detector 8 be installed on by the first support 7 in frame 1, detecting feedback device and is connected with main frame 4, detection feedback device comprises and is installed on by the second support 12 the supersonic crack detector 11 gripped on seat 2; Ultrasonic thickness detector 8 and supersonic crack detector 11 are connected with main frame 4 respectively by DSP data processing module 9; Ultrasonic thickness detector 8 detects the thickness of work piece 5 and data is delivered to main frame 4 through DSP data processing module 9 process, torque signal, according to the thickness setting torque signal of work piece 5, is controlled the first output torque of drive motors 3 by main frame 4 by controller 10; Supersonic crack detector 11 detects the crackle amount of the bending part of the work piece 5 after bending, crackle amount is fed back to main frame 4 by DSP data processing module 9 process, main frame 4 controls the second output torque of drive motors 3 according to feedback information, and the second output torque is 0.8 ~ 1 times of the first output torque.
The present invention detects the thickness of work piece 5 by ultrasonic thickness detector 8, main frame 4 is utilized to carry out bending with the first suitable output torque to work piece 5 according to the THICKNESS CONTROL drive motors 3 of work piece 5, work piece 5 after bending is after feedback device detects crackle amount after testing, adjusting the first output torque size is the second output torque, thus finally with most suitable moment of torsion, bending is carried out to work piece 5, avoid the excessive or too small impact on work piece 5 of moment of torsion, reduce crackle amount, improve bending quality.
In the present invention, ultrasonic thickness detector 8, DSP data processing module 9, controller 10 and supersonic crack detector 11 are prior art.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention is see claim, and when without prejudice to spirit of the present invention, the present invention can do any type of amendment.

Claims (1)

1. the Intelligent metal plate apparatus for bending based on detection feedback, comprise the drive motors (3) be installed in frame (1), grip the main frame (4) of seat (2) and control drive motors (3), the motor shaft of drive motors (3) is installed bending axle (6), grip the upper device work piece (5) of seat (2), it is characterized in that: also comprise the ultrasonic thickness detector (8) be installed on by the first support (7) in described frame (1), the controller (10) detecting feedback device and be connected with described main frame (4), described detection feedback device comprises and is installed on by the second support (12) the supersonic crack detector (11) gripped on seat (2), described ultrasonic thickness detector (8) and supersonic crack detector (11) are connected with main frame (4) respectively by DSP data processing module (9), described ultrasonic thickness detector (8) is detected the thickness of work piece (5) and data is delivered to main frame (4) through described DSP data processing module (9) process, torque signal, according to the thickness setting torque signal of work piece (5), is controlled the first output torque of drive motors (3) by main frame (4) by controller (10), described supersonic crack detector (11) detects the crackle amount of the bending part of the work piece (5) after bending, crackle amount is fed back to main frame (4) by described DSP data processing module (9) process, and main frame (4) controls the second output torque of drive motors (3) according to feedback information.
CN201510349589.0A 2015-06-23 2015-06-23 Intelligent sheet metal bending device based on detection feedback Pending CN104942054A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510349589.0A CN104942054A (en) 2015-06-23 2015-06-23 Intelligent sheet metal bending device based on detection feedback

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510349589.0A CN104942054A (en) 2015-06-23 2015-06-23 Intelligent sheet metal bending device based on detection feedback

Publications (1)

Publication Number Publication Date
CN104942054A true CN104942054A (en) 2015-09-30

Family

ID=54157413

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510349589.0A Pending CN104942054A (en) 2015-06-23 2015-06-23 Intelligent sheet metal bending device based on detection feedback

Country Status (1)

Country Link
CN (1) CN104942054A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104959415A (en) * 2015-06-26 2015-10-07 苏州边桐传感科技有限公司 Intelligent metal plate bending device and method based on detection feedback

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104959415A (en) * 2015-06-26 2015-10-07 苏州边桐传感科技有限公司 Intelligent metal plate bending device and method based on detection feedback

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Application publication date: 20150930

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