CN104934215A - Numerical-control winding machine of multi-element voltage transformer - Google Patents

Numerical-control winding machine of multi-element voltage transformer Download PDF

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Publication number
CN104934215A
CN104934215A CN201510330906.4A CN201510330906A CN104934215A CN 104934215 A CN104934215 A CN 104934215A CN 201510330906 A CN201510330906 A CN 201510330906A CN 104934215 A CN104934215 A CN 104934215A
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China
Prior art keywords
winding
supporting plate
idiomorphism
lower supporting
iron core
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Application number
CN201510330906.4A
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Chinese (zh)
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CN104934215B (en
Inventor
林小平
张绍明
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Jiangxi Bo Bo Automation Equipment Co., Ltd.
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林小平
张绍明
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Priority to CN201510330906.4A priority Critical patent/CN104934215B/en
Publication of CN104934215A publication Critical patent/CN104934215A/en
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Publication of CN104934215B publication Critical patent/CN104934215B/en
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Abstract

The invention discloses a numerical-control winding machine of a multi-element voltage transformer. The winding machine comprises an upper support plate and a lower support plate which are oppositely arranged on a workbench, and a winding roll (27), wherein the winding roll comprises a rolling wheel (15) and a coil sleeve (28); a gear ring (16) is arranged on the rolling wheel; guide wheels (7) are arranged on the upper support plate and the lower support plate; a driven gear (17) tangent to the gear ring is arranged on the lower support plate; the driven gear is engaged with a driving gear (18); a winding displacement device is arranged on the workbench; and a limiting plate (5) and a support frame which can realize positioning of an iron core with a multi-element coil are arranged on the workbench. According to the winding machine, the gears are numerically controlled to drive winding displacement and winding of a combined winding clamp; a ferrite multi-element iron core can be wound into the multi-element coil without separating the iron core by the side-by-side combination winding roll and the support frame; rapid winding can be achieved; the winding efficiency is improved; the winding accuracy is high; the applicability is wide; and operation is convenient.

Description

Multicomponent numerical control coil winder for voltage transformer
Technical field
The present invention relates to coil winding machine, especially relate to a kind of numerical control coil winder for voltage transformer.
Background technology
Coil is the important parts of of voltage transformer, its quality, and performance height directly affects the result of use of voltage transformer, and coiling cost directly has influence on again the manufacturing cost of coil.Current voltage transformer coil has started to adopt machinery to carry out coiling, the problem that production efficiency existing for hand winding is low to solve, quality is unstable.But it is not strong that the subject matter that existing machinery coiling exists in actual production is applicability, its only applicable unit piece pitch of the laps coiling, inapplicable three element coil-windings, thus need when equipped voltage transformer to combine with three unit piece coils, thus one is to bring equipped combination trouble, and reduce equipped production efficiency, two is that three unit coil iron core silicon steel sheet consumptions are large, consumptive material is many, and manufacturing cost is high.The problem of next is that inconvenience located by different model element on same coil winding machine, and nonproductive time increases, and also there is location inaccurate simultaneously, is unfavorable for coiling quality assurance.
Summary of the invention
For the problem existing for above-mentioned prior art voltage transformer winding machine, not only winding efficiency is high to the invention provides one, and coiling precision is good, and easy to operate, the multicomponent numerical control coil winder for voltage transformer that applicability is strong again.
The technical scheme that the technical problem to be solved in the present invention is taked is: described multicomponent numerical control coil winder for voltage transformer comprises two supporting brackets be oppositely arranged on the table, every block supporting bracket is by lower supporting plate and be arranged on the upper backup pad that lower supporting plate also can rotate around lower supporting plate one end and the winding roller be seated on lower supporting plate, described winding roller comprises movable combining roller integrally and line cover, roller is provided with gear ring, described upper backup pad and lower supporting plate are provided with directive wheel that can be tangent with roller, described lower supporting plate is provided with can be tangent with gear ring driven gear, described driven gear is meshed with driving gear, be provided with bus cable device on the table, described bus cable device comprises the column be fixed on work top, the screw mandrel being arranged on the platen on column and being arranged on platen, described screw mandrel is provided with the guide clip that can drive wire movement, guide clip is connected with guide post, the limiting plate that multisection coil can be made to locate and bracing frame is respectively arranged with in workbench front-end and back-end, support frame as described above comprises fixing support bar on the table, the push rod that the supporting plate be connected with support bar and one end and supporting plate are movably connected, the described push rod other end contacts with coil.
Symmetrically on lower supporting plate of the present invention be tiltedly installed with the two idiomorphism location notchs that can make the movement of directive wheel level of synchronization, described idiomorphism location notch is quincunx, and described idiomorphism location notch is in straight line intersection by the hole of the diameter of axle identical with the rotating shaft on directive wheel and is formed.Symmetrically on described upper backup pad be tiltedly installed with the two idiomorphism gathering sills that can make the movement of directive wheel level of synchronization.
The course of work of the present invention is: taken apart by the winding roller 27 of opposite opened, be enclosed within iron core 14 and be combined into entirety, by upper backup pad Unscrew, winding roller is arranged on directive wheel 7, and make, directive wheel on lower supporting plate and the roller on winding roller 15 tangent, gear ring on winding roller is meshed with driven gear, starter motor, servomotor drives driving gear to rotate, driving gear leads to transition gear makes driven gear rotate, the driven wheel that driven gear is nibbled mutually rotates, driven wheel drives winding roller to rotate, meanwhile, bus cable device works, guide clip and guide post is driven to move around on screw mandrel, copper cash 20 is made to be wound to right-hand member from winding roller left end, after coated insulation paper, left end is wound to again from right-hand member, first carry out the upper coiling of iron core (second iron core) in the middle of ternary part, carry out first iron core winding successively again, again iron core tune is carried out realizing the 3rd iron core winding, complete three elements (iron core) coil-winding, circulation like this, constantly can carry out the coiling of multisection coil, after completing coiling, take winding roller apart, copper cash and insulating paper are enclosed within iron core and make coil.
The present invention adopts numerical control to carry out control gear to drive winding displacement and the coiling of knockdown winding clamp, by splitting knockdown winding roller and bracing frame, do not need iron core to separate, just can realize fast body formula multicomponent iron core winding and make multisection coil, not only can reach quick coiling, improve winding efficiency, and coiling precision is high, applicability is wide, and making and installation is convenient, and a large amount of core material can be saved, reduce coil production cost.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention,
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1,
Fig. 3 is the structure enlarged diagram after three element iron cores and winding roller combine.
In the drawings, 1, workbench 2, control cabinet 3, servomotor I 4, lower supporting plate 5, limiting plate 6, upper backup pad 7, directive wheel 8, servomotor II 9, screw mandrel 10, guide clip 11, guide post 12, platen 13, column 14, iron core 15, roller 16, gear ring 17, driven gear 18, driving gear 19, transition gear 20, support bar 21, supporting plate 22, nut 23, push rod 24, fixture block 25, idiomorphism gathering sill 26, automatic location notch 27, winding roller 28, line cover 29, bearing pin 30, rotating shaft 31, copper cash.
Embodiment
At Fig. 1, in Fig. 2 and Fig. 3, described multicomponent (many coils) numerical control coil winder for voltage transformer comprises the control cabinet 2 be oppositely arranged on workbench 1, two groups of supporting brackets, and the winding roller 27 be seated on lower supporting plate, often organize supporting bracket to be also made up of around one piece of upper backup pad 6 of lower supporting plate one end rotation with being arranged on lower supporting plate one piece of lower supporting plate 4, upper backup pad and lower supporting plate L-shaped and be movably connected with bearing pin 29, described winding roller comprises movable combining roller 15 integrally and line cover 28, roller is provided with gear ring 16, described upper backup pad and lower supporting plate are provided with directive wheel 7 that can be tangent with roller, symmetrically on described upper backup pad be tiltedly installed with the two idiomorphism gathering sills 25 that can make the movement of directive wheel level of synchronization, described lower supporting plate is provided with automatic location notch 26, the rotating shaft 30 be connected with directive wheel is movably fixed in idiomorphism gathering sill and idiomorphism location notch respectively, idiomorphism gathering sill and idiomorphism location notch preferably become 45 degree of settings, idiomorphism gathering sill upper end is outwards opened, idiomorphism location notch lower end is outwards opened, described idiomorphism gathering sill is rectangle, described idiomorphism location notch is quincunx, described idiomorphism location notch is formed by the hole of the identical diameter of axle of the rotating shaft on directive wheel is mutually linearly crossing.
Described lower supporting plate is provided with can be tangent with gear ring driven gear 17, described driven gear is meshed with driving gear 18 by transition gear 19, driving gear is driven by servomotor I 3, lower supporting plate is located by briquetting 24, be provided with bus cable device on the table, described bus cable device comprises the column 13 be fixed on work top, the screw mandrel 9 being arranged on the platen 12 on column and being arranged on platen, screw mandrel is driven by servomotor II 8, platen side is provided with graduation mark, described screw mandrel is provided with the guide clip 10 that can drive copper cash 31 movement, guide clip is connected with guide post 11, the limiting plate 5 and bracing frame that the iron core 14 of multisection coil can be made to locate is respectively arranged with in workbench front-end and back-end, guide vane end stop is L-shaped, its minor face place plane is for supporting iron core one end, place, long limit is while be connected with lower supporting plate, support frame as described above comprises fixing support bar 20 on the table, the push rod 23 that the supporting plate 21 be connected with support bar and one end and supporting plate nut 22 are movably connected, the described push rod other end contacts with coil 14.

Claims (2)

1. multicomponent numerical control coil winder for voltage transformer, it is characterized in that: it comprises two supporting brackets be oppositely arranged on the table, every block supporting bracket is by lower supporting plate and be arranged on the upper backup pad that lower supporting plate also can rotate around lower supporting plate one end and the winding roller (27) be seated on lower supporting plate, described winding roller comprises movable combining roller integrally (15) and line cover (28), roller is provided with gear ring (16), described upper backup pad and lower supporting plate are provided with directive wheel (7) that can be tangent with roller, described lower supporting plate is provided with can be tangent with gear ring driven gear (17), described driven gear is meshed with driving gear (18), be provided with bus cable device on the table, described bus cable device comprises the column (13) be fixed on work top, the screw mandrel (9) being arranged on the platen (12) on column and being arranged on platen, described screw mandrel is provided with the guide clip (10) that can drive wire movement, guide clip is connected with guide post (11), limiting plate (5) and the bracing frame that the iron core of multisection coil can be made to realize location is respectively arranged with in workbench front-end and back-end, support frame as described above comprises fixing support bar (20) on the table, the push rod (23) that the supporting plate (21) be connected with support bar and one end and supporting plate are movably connected, the described push rod other end contacts with iron core (14).
2. multicomponent numerical control coil winder for voltage transformer according to claim 1, it is characterized in that: described upper backup pad and lower supporting plate are respectively arranged with idiomorphism gathering sill (25) and automatic location notch (26), described idiomorphism gathering sill becomes 45 degree of settings with idiomorphism location notch, idiomorphism gathering sill upper end is outwards opened, idiomorphism location notch lower end is outwards opened, and described idiomorphism location notch is formed by being in straight line intersection with the hole of rotating shaft (30) the identical diameter of axle on directive wheel.
CN201510330906.4A 2015-06-16 2015-06-16 Multicomponent numerical control coil winder for voltage transformer Active CN104934215B (en)

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Application Number Priority Date Filing Date Title
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CN104934215B CN104934215B (en) 2017-03-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109052032A (en) * 2018-08-31 2018-12-21 无锡胜维电气有限公司 A kind of Novel winding machine
CN110010338A (en) * 2019-05-05 2019-07-12 江西亿博自动化设备有限公司 A kind of automatic paper feeding numerical control coil winder for voltage transformer

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2258312Y (en) * 1996-07-01 1997-07-23 章成铭 Toroidal iron-core transformer winding machine
CN1585053A (en) * 2004-06-09 2005-02-23 广东华力通变压器有限公司 Circular iron-core foil winding apparatus and method thereof
CN101819874A (en) * 2010-03-31 2010-09-01 王义明 Winding machine for coiled core transformer
CN103151164A (en) * 2013-03-06 2013-06-12 林小平 Numerical control coil winder for voltage transformer
CN204651165U (en) * 2015-06-16 2015-09-16 林小平 Multicomponent numerical control coil winder for voltage transformer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2258312Y (en) * 1996-07-01 1997-07-23 章成铭 Toroidal iron-core transformer winding machine
CN1585053A (en) * 2004-06-09 2005-02-23 广东华力通变压器有限公司 Circular iron-core foil winding apparatus and method thereof
CN101819874A (en) * 2010-03-31 2010-09-01 王义明 Winding machine for coiled core transformer
CN103151164A (en) * 2013-03-06 2013-06-12 林小平 Numerical control coil winder for voltage transformer
CN204651165U (en) * 2015-06-16 2015-09-16 林小平 Multicomponent numerical control coil winder for voltage transformer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109052032A (en) * 2018-08-31 2018-12-21 无锡胜维电气有限公司 A kind of Novel winding machine
CN109052032B (en) * 2018-08-31 2024-04-19 无锡胜维电气有限公司 Novel winding machine
CN110010338A (en) * 2019-05-05 2019-07-12 江西亿博自动化设备有限公司 A kind of automatic paper feeding numerical control coil winder for voltage transformer

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Effective date of registration: 20170726

Address after: 337200 Luxi Industrial Park, Pingxiang, Jiangxi

Patentee after: Jiangxi Bo Bo Automation Equipment Co., Ltd.

Address before: 337022 Luxi Industrial Park, Jiangxi City, Pingxiang province (Jiangxi Electric Co., Ltd.)

Co-patentee before: Zhang Shaoming

Patentee before: Lin Xiaoping

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Multi element voltage transformer CNC winding machine

Effective date of registration: 20211224

Granted publication date: 20170308

Pledgee: Industrial Commercial Bank of China Ltd. Luxi branch

Pledgor: JIANGXI YIBO AUTOMATION EQUIPMENT CO.,LTD.

Registration number: Y2021980016232