CN104926274A - Standard normalized manufacturing method of imitate terracotta figure pottery piece sample - Google Patents
Standard normalized manufacturing method of imitate terracotta figure pottery piece sample Download PDFInfo
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- CN104926274A CN104926274A CN201510202108.3A CN201510202108A CN104926274A CN 104926274 A CN104926274 A CN 104926274A CN 201510202108 A CN201510202108 A CN 201510202108A CN 104926274 A CN104926274 A CN 104926274A
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Abstract
The invention discloses a standard normalized manufacturing method of an imitate terracotta figure pottery piece sample. The method comprises the steps of raw material preparation, clay blending, kneading, blank manufacturing, mold closing, mold opening, shade drying, firing, charcoal addition, kiln closing, top water addition, and product fetching. According to the invention, a set of systemic, standard and normalized pottery relic manufacturing process is designed for imitating the pottery relics unearthed from the terracotta figure sites. With the method, pottery samples can be obtained rapidly and highly efficiently, and can be used in relic research and museum education. The pottery relic sample manufacturing process provided by the invention has the characteristics of high speed, low cost, high efficiency, and the like.
Description
Technical field
The invention belongs to the Manufacturing Techniques field of simulation Qin figurines historical relic pottery sheet, specifically, relate to a kind of standardization making method simulating Qin's figurines pottery sheet sample.
Background technology
China is historical relic big country, One's name is legion, complete types, and ceramic historical relic occupies certain ratio and consequence.First Emperor, Emperor Chin Ling Bingmayongkeng is the ceramics that common people present Qin Dynasty's exquisiteness, and becomes first undisputed pottery noontide of history.
First Emperor, Emperor Chin mound pit for the person buried alive with the dead is unearthed numerous big and small ceramic historical relic, and preservation condition differs, and some is complete, but some is incomplete, and grain is seriously rotten.For the historical relic of these breakages, Conservation environment needs to be strict with, such as, putting into safe laboratory or storehouse, in order to avoid being again damaged, can not carry out exhibition old in museum.In addition, damaged ceramic historical relic, the acquisition of historical information also just can not be very perfect, and intactly can not show spectators.In order to scientific and technical information, archaeological information that science excavation Qin figurines contain; better carry out experimental study, protection, reparation, replication work; the making of simulation Qin figurines hole ceramic historical relic; not only can sell in honour of the form of product; the most important thing is to make up museum's exhibition old; there is provided a complete historical relic to spectators, restore history, education is provided.
The ceramic historical relic that Qin Yongkeng is unearthed a large amount of, there are pipeline, hollow brick, eaves tile, pottery urn, quantity is maximum, world-famous or large-scale pottery figurine and Tao Ma, and the making simulating pottery figurine and Tao Ma generally needs to follow: choose the processing steps such as raw material-Raw material processing-blank forming-repair-decorate-fire.Present stage, as the making of Qin's figurines hole ceramic historical relic need be simulated, need the making method improving set of system.
Summary of the invention
The object of the invention is to the defect overcoming the existence of above-mentioned technology, a kind of standardization making method simulating Qin's figurines pottery sheet sample is provided, for the ceramic historical relic that simulation Qin Yongkeng is unearthed, design the ceramic historical relic Making programme of set of system, standard, specification, ceramic sample can be obtained fast and efficiently, for historical relic research and Museum Education.It is provided by the present invention that ceramic historical relic sample making flow process has fast, cost is low, efficiency high.
Its concrete technical scheme is:
Simulate a standardization making method for Qin's figurines pottery sheet sample, comprise the steps:
1. Feedstock treating: first with waddy by original soil roll extrusion, soil is more in small, broken bits better, to sieve, is secondly that the soil after crushing is crossed the soil sieve of different size respectively;
2. and mud: the fine earth after sieving and water uniform stirring, and plastic pureed state, as the consumption of soil and water in the ratio of 3 ~ 4: 1, after becoming reconciled, walk is placed 2-3 days;
3. rub mud: the walk placed after drying in the shade becomes even, pinches and gets walk, rub into strips, for making little pottery figurine or little Tao horse, the cut to lengthen of mud bar is in the length of mold shape;
4. base: the mud bar rubbed is inserted in mould, and mould is divided into former and later two, tamps mud bar respectively and fills and leads up in mould, and pressing, while tamp;
5. model is closed: closed by the mould on both sides, front and back real after filling in, place, adhesion-molded;
6. open mould: hang 1-2 days, side takes out from mould;
7. dry in the shade, repair: in the process of drying in the shade, wrap one deck to wet the hessian cloth of water, burst apart to prevent surperficial dehydration too fast, large-scale implements do not ftracture for making it, also need to clap with pottery in the process of drying in the shade to pat inwall, winter time of drying in the shade is 20 days, and summer is 10 days, repairs and carries out while drying in the shade, use instrument, repairs ceramic Sample details position;
8. fire: little fiery 30 DEG C-40 DEG C insulation 24h, then add high flame burning 12h, the duration and degree of heating is even, and finally dry in the air cool 24h;
9. add charcoal, envelope kiln, top add water: wholely add charcoal process 20min, high 1.6m, wide 1.4m arch kiln add charcoal 30-40kg.Hermetically sealed form carried out by envelope kiln, and concrete top adds water for cooling and is operating as and progressively adds water 1 day, and amount of water is 280kg.
10. kiln discharge: after having lowered the temperature, ceramic sample making completes.
Compared with prior art, beneficial effect of the present invention is:
The present invention is according to Qin's figurines hole ceramic historical relic sample making normal process of this set of system, specification, dissimilar ceramic sample can be made, by choosing the processing steps such as raw material-Raw material processing-blank forming-repair-decorate-fire, according to different moulds, obtain dissimilar ceramic sample, avoid and make the randomness of ceramic sample and the lack of standard of operation, invent a set of standard Making programme, have more and represent simulation Qin figurines hole ceramic historical relic.
The ceramic sample that the present invention makes, obtains with the Making programme of a set of standard, specification, the ceramic historical relic that representative simulation Qin Yongkeng is unearthed, and tool is of use in many ways.First the form in honour of product is supplied to spectators, has collection and memorial value, flow of commodity market, shows for the spectators not seeing true Terracotta warrior provide and introduces.Secondly, some ceramic historical relic be unearthed wrecks seriously, can only be kept in strict laboratory or storehouse, can not normally put on display, so the ceramic historical relic sample copied can be shown by product as an alternative.Finally, for incomplete ceramic historical relic, historical information and outward appearance complexion fuzzy, fairly perfect on the ceramic sample topography copied, historical information and history complexion can be restored, as education show.
Embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is described in more detail.
The features such as the present invention has fast, efficient, cost is low, material is easy to get, sample acquisition amount is many.Material requested and instrument mainly contain: original soil, soil sieve, water, plastotype mould, engraving tool, raw lacquer, pigment etc.Specific implementation method and details as follows:
1. Feedstock treating.Undisturbed soil piece size differs, different, very uneven, and more containing impurity.So the first step of Feedstock treating, first with waddy by original soil roll extrusion (noting can not with hammer or the impact of other weight, because the mode of impact can the mineral grains of spoiled soil), soil is more in small, broken bits better, to sieve.Next is that the soil after crushing is crossed the soil sieve of different size respectively, generally large little to aperture from aperture, such as, first can cross the sieve in 2mm aperture, after the sieve in 0.5mm aperture, can obtain very pure fine earth.
And mud 2..Fine earth after sieving and water uniform stirring, and plastic pureed state.The assurance of pug soft or hard is very important, ensures that pug has good bond properties in plastotype process.The blending ratio of water and fine earth is also very crucial, and the amount of water is too many, can cause sample cannot plastotype, and very little, the binding property of earth is bad for water, and these factors all can affect the final molding effect of ceramic sample.Rule of thumb, general soil and water consumption 3 ~ 4: 1 ratio.After becoming reconciled, walk is placed 2-3 days (walk becomes slack, more sustained, and microtexture becomes evenly), be i.e. so-called " old " for some time, can use.
3. mud is rubbed.The walk placed after drying in the shade becomes even, and next step carries out rubbing mud exactly.Pinch and get appropriate walk, rub into strips, for making little pottery figurine or little Tao horse, the cut to lengthen of mud bar is in the length of mold shape.
4. base.The mud bar rubbed is inserted in mould, and general mould is divided into former and later two, is tamped respectively by mud bar and fills and leads up in mould, and pressing, while tamp.
5. model is closed.After filling in, the mould on both sides, front and back is closed real, place, adhesion-molded.
6. mould is opened.Hang 1-2 days, can take out from mould.
7. dry in the shade, repair.The drying and dehydrating of pottery is a process slowly, so after pottery completes, must place and dry in the shade in the cool, this is a procedure necessary in pottery making processes.If after pottery is carried out, " being exposed to the weather ", or be placed on the high place of temperature, the very fast dehydration of ceramic surface, and that the moisture in tire is discharged is relatively slower, such pottery will burst apart due to the uneven of stress.Thicker pottery, preferably wraps one deck and to wet the hessian cloth of water, burst apart to prevent surperficial dehydration too fast in the process of drying in the shade.Large-scale implements do not ftracture for making it, also need to clap with pottery to pat inwall in the process of drying in the shade.Dry in the shade about 20 days winters time, 10 days summers.Finishing is carried out while drying in the shade, and uses instrument, such as scalpel etc., repairs ceramic Sample details position.
8. fire.Little fire (30 DEG C-40 DEG C) insulation 24h, then add high flame burning 12h, the duration and degree of heating is even, and the quality of burning till out and profile are all fine, and finally dry in the air cool 24h.
9. add charcoal, envelope kiln, top add water.The whole charcoal process that adds is about 20min, and experience shows, high 1.6m, wide 1.4m arch kiln add charcoal and be about 30-40kg.Hermetically sealed form carried out by envelope kiln.It is in order to progressively slow cooling that top adds water, to such an extent as to the ceramic sample temperature in sintering procedure has a buffering course, and concrete top adds water for cooling and is operating as and progressively adds water 1 day, about 280kg.
kiln discharge.After having lowered the temperature, ceramic sample making completes.
The unearthed Qin in No. one, embodiment Qin figurines hole figurines are simulated the making of pottery sheet and fire experimental study
This case is making and the burning techniques of the unearthed Qin in No. one, Qin's figurines hole figurines simulation pottery sheet, and the making of pottery sheet, is broadly divided into: 1. fetch earth.Through investigation and comparison, demonstrate the black earth soil that the soil raw material making Qin's figurines is area, First Emperor, Emperor Chin mound.Wash soil.The loess fetched is crushed, pours in basin, then add clear water and soak, about 1 day of soak time.More smooth ground is dug some rectangle shallow holes, deeply about 10 centimetres, it spreads gunnysack, " muddy water " of removing impurity is poured on gunnysack.Most of moisture in " muddy water " permeates the ground through gunnysack, stays the muddy water retrogradation gradually on gunnysack, hardening, finally becomes mud.
2. make.
3. dry in the shade.
4. repair.
5. fire.
Successfully make and fire Liao200Yu Jian Qin figurines simulation pottery sheet sample, for testing detection, protecting, repair and copying research.
The above; be only the present invention's preferably embodiment; protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses, the simple change of the technical scheme that can obtain apparently or equivalence are replaced and are all fallen within the scope of protection of the present invention.
Claims (1)
1. simulate a standardization making method for Qin's figurines pottery sheet sample, it is characterized in that, comprise the steps:
1. Feedstock treating: first with waddy by original soil roll extrusion, soil is more in small, broken bits better, to sieve, is secondly that the soil after crushing is crossed the soil sieve of different size respectively;
2. and mud: the fine earth after sieving and water uniform stirring, and plastic pureed state, as the consumption of soil and water in the ratio of 3 ~ 4: 1, after becoming reconciled, walk is placed 2-3 days;
3. rub mud: the walk placed after drying in the shade becomes even, pinches and gets walk, rub into strips, for making little pottery figurine or little Tao horse, the cut to lengthen of mud bar is in the length of mold shape;
4. base: the mud bar rubbed is inserted in mould, and mould is divided into former and later two, tamps mud bar respectively and fills and leads up in mould, and pressing, while tamp;
5. model is closed: closed by the mould on both sides, front and back real after filling in, place, adhesion-molded;
6. open mould: hang 1-2 days, side takes out from mould;
7. dry in the shade, repair: in the process of drying in the shade, wrap one deck to wet the hessian cloth of water, burst apart to prevent surperficial dehydration too fast, large-scale implements do not ftracture for making it, also need to clap with pottery in the process of drying in the shade to pat inwall, winter time of drying in the shade is 20 days, and summer is 10 days, repairs and carries out while drying in the shade, use instrument, repairs ceramic Sample details position;
8. fire: little fiery 30 DEG C-40 DEG C insulation 24h, then add high flame burning 12h, the duration and degree of heating is even, and finally dry in the air cool 24h;
9. add charcoal, envelope kiln, top add water: wholely add charcoal process 20min, high 1.6m, wide 1.4m arch kiln add charcoal 30-40kg; Hermetically sealed form carried out by envelope kiln, and concrete top adds water for cooling and is operating as and progressively adds water 1 day, and amount of water is 280kg;
10. kiln discharge: after having lowered the temperature, ceramic sample making completes.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110195838A1 (en) * | 2005-05-31 | 2011-08-11 | Michael Donavon Brady | Aluminum titanate ceramic forming batch mixtures and green bodies including pore former combinations and methods of manufacturing and firing same |
| CN102838344A (en) * | 2012-09-07 | 2012-12-26 | 重庆市华弘建筑规划勘测设计有限公司 | Method for making soil ceramic painting and calligraphy brick |
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- 2015-04-23 CN CN201510202108.3A patent/CN104926274A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110195838A1 (en) * | 2005-05-31 | 2011-08-11 | Michael Donavon Brady | Aluminum titanate ceramic forming batch mixtures and green bodies including pore former combinations and methods of manufacturing and firing same |
| CN102838344A (en) * | 2012-09-07 | 2012-12-26 | 重庆市华弘建筑规划勘测设计有限公司 | Method for making soil ceramic painting and calligraphy brick |
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Application publication date: 20150923 |