TW513503B - Method for manufacturing water retention and permeation brick - Google Patents

Method for manufacturing water retention and permeation brick Download PDF

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Publication number
TW513503B
TW513503B TW91110931A TW91110931A TW513503B TW 513503 B TW513503 B TW 513503B TW 91110931 A TW91110931 A TW 91110931A TW 91110931 A TW91110931 A TW 91110931A TW 513503 B TW513503 B TW 513503B
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Taiwan
Prior art keywords
water
permeable
scope
resin
brick
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TW91110931A
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Chinese (zh)
Inventor
Chuan-Jie Shiu
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Chuan-Jie Shiu
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Abstract

This invention relates to a method for manufacturing a water retention and permeation brick, especially a method for manufacturing a water retention and permeation brick, having outstanding retention and permeation, which may be manufactured by using environmental recycling materials, and is different from the method for manufacturing conventional bricks, thereby saving the space and cost for manufacturing brick, and preventing the consumption of energy. This invention can be achieved by the steps of material selecting, mixing, stirring, forming, air drying and separating.

Description

513503 五、發明說明( 發明說明: 本發明係關於_種保水透水磚之製法,尤其係指—種 可使用環保之回收材料來製作具備有優異保水性及透水性 之保水透水磚方法,其有異於傳統磚體之製法並可以 製作磚體之空間及成本,並避免能源之浪費。 -般人行道路為了美觀與該道路的平整性,多 其上舖設有磚體’此—磚體不僅可以美化人行道路之^ 感,增加人行道路的安全及止滑性,更可以保護路面不: 產生坑洞等問題。 曰 然而-般人行道路用碑體多半是利用傳統舖面碑 設,然而其卻不具備有透水保水性,—旦遇到下雨的情形 ’雨水便直接流人河㈣向大海。過去對於都市防洪之觀 念’都希望把自家的雨水盡速往鄰地排出,並且認為 必須設置足夠之公共排水設施,盡速將都市雨水排至 大海,結果造成都市公共排水設施莫大之負擔,每馬大“ 便永遠有低、漥人家聚集眾人之排水而淹水。'‘均是== 重視保水透水機能之故。 ”、、禾 在漸漸重視都市生態保水機能之先 水碑來作為市區道路舖設,以達到美化市容, 災 失 水磚僅可以達到透水卻不保水之減災之功效而未呈有防 之功能’因此㈣無法避免天災所產生之生命財產的損 本紙張尺中關家標準(CNS)A4規'297公爱)513503 V. Description of the invention (Description of the invention: The present invention relates to a method for making water-permeable permeable bricks, in particular, it refers to a method for producing water-permeable permeable bricks with excellent water-retention and water-permeability by using environmentally-friendly recycled materials. Different from the traditional method of making bricks, it can make bricks space and cost, and avoid waste of energy.-In general, for the beauty of the road and the flatness of the road, bricks are laid on it. Beautify the feeling of sidewalks, increase the safety and anti-slip properties of sidewalks, and protect the road surface: problems such as potholes. However, most of the monuments for sidewalks use traditional paving monuments, but they do not Possesses water-permeability, and once it rains, 'rainwater flows directly into the river and heads towards the sea. In the past, the concept of urban flood control' hoped to drain its own rainwater to neighboring places as soon as possible, and thought that it must be installed enough The public drainage facilities will drain urban rainwater to the sea as soon as possible, resulting in a huge burden on urban public drainage facilities. People gather the drainage and flooding of everyone. "All are == the reason for attaching importance to water retention and water permeability.", And He gradually pay attention to the urban water conservation function of the first water monument to be used as urban road paving, in order to beautify the city appearance, disaster Dehydration bricks can only achieve the effect of permeable but not water-repellent disaster reduction, but not preventive function. Therefore, it is impossible to avoid the damage to life and property caused by natural disasters. )

^ JUJ A7 --------- - 五、發明說明(>) ' '~-^ JUJ A7 ----------5. Description of the invention (>) '' ~-

Jc及保水之功此,在遇到大雨時,每—個保水透水碑均可 以飽吸水分以漸漸將水排出渗透地層而不像習用傳統舖面 碑或透水磚般迅速將雨水排出而造成水患,並且因為保水 透水碑具備有保水機能,更可以調節都市空氣中之濕氣及 溫度’因此漸受注目。 由於環保意識的抬頭,生活在地球上的人類有感到現 在世界的資源受到破壞摧殘,故現在產品製作上多加入環 保意識,以回收材料來加以製作,減少地球之負擔,故保 水透水磚亦不例外。保水透水碑之多孔性氣孔與以往人行 步道碑相比,在夏季能快速將地底的水分蒸發,抑制地面 高溫,冬季地熱藉由氣孔散發出來,抑制地面的低溫化, 2進大地循環作用。因此,保水透水磚具備有夏天抑制高 溫化、冬天具有融雪效果之自然循環功能。 現5先進國豕在人行道路磚上使用透水碑之要求,以 曰本東京都之官廳工程而言,其人行步道9 〇%指定使用 透水碑,该保水透水碑為保有其透水性故一般厚度製作為 6 0mm (抗折壓力在50kg/cm2之情形下而言) 〇 目前現有生產透水磚之廠商在製作透水磚之方式上加 以說明,請參照第二圖所示,其乃將污泥燃燒灰(3 〇 ) 與回收資源之骨材(3 1 ),如陶瓷、玻璃等硬物,輸入 儲藏槽(3 2 )。然後再將儲藏槽(3 2 )中之原料加以 混練(3 3 )或在混練(3 3 )時加入顏料(3 4 )調色 後乾燥(3 5 )’將乾燥(3 5 )後之基材粒與著色後細 _____ 4 本紙張國國家標準(CNS)A4規格(210 X 297公釐) ---- (請先閱讀背面之注意事項再填寫本頁) ----------------線, 513503 A7 五、發明說明(彡) 粒運送至基材粒儲藏槽(3 6)與著色後細粒儲藏槽(3 7)。將基材粒與者色後細粒經模具先壓製成形㈡ ,再經運送製燒成窯(3 9 )燒烤成成品。 此種傳統之透水磚製法由於需 y ^ 、而要利用燒成窯來進行燒 、、、口動作,不但耑要消耗大量能源, 吏而要%地建造燒成窒 ,且碑體在燒結時比較會因為溫度# “、、 , 度寺因素導致龜裂而形成 不良品,另外亦會造成能源消耗 在製法上有待改良。 耗及二乳>可染之問題,因此 本發明人有鑑於此,乃積極 M ^ F ^ ^ ^ 仃研九開發,以哥找出 达㈣之方法’經過不斷之嘴試及努力 出本發明方法。 ''闻^ 本毛月之主要目的在於提供_種保水透 以節省製作磚體之成本、空間,@I去 么…,"广間减低製作時能源的消耗。 為了相上述發明目的,本發明乃採取以下手 其中本發明包括有選料步驟、混合 、成形步驟、蔭乾步驟及分離步驟予以達成。見拌乂驟 為了使貴審查委員能夠更加以本 *之差異及本發明之特徵,茲附以 ;:二方 細說明於後: ΜI丑加以绊 (一) 圖式說明 第-圖為本發明之製作流程示意圖。 第二圖為習用製作流程結構示意圖。 (二) 圖號說明 (1 0)選料步驟 (請先閱讀背面之注意事項再填寫本頁) -------訂---------線- f紙張尺度剌中目目家辨(CNS)A4^^· (210 x 297 公釐) 513503 A7 五 、發明說明(4) (1 1)混合步驟 (1 2)攪拌步驟 (1 3)成形步驟 (1 4)蔭乾步驟 (1 5)分離步驟 (3 0)污泥燃燒灰 (31)骨材 (3 2 )儲藏槽 (3 3 )混練 (3 4)顏料 (3 5 )乾燥 (3 6 )基材粒儲藏槽 (3 7)著色後細粒儲藏槽 (3 8 )壓製成形 (3 9 )燒成窯 現請參照第一圖所示,本發明創作 驟(10)、混合步驟(11)、授摔步驟(12)、成 形步驟(13)、_驟(14)及分離步驟(15) 主要包括有選料步 選料步驟(1 〇 )主要是H遵山 m 疋嚴選出一些環保回收材,如 回收之陶瓷品、玻璃品、淤泥鉍 材卓具有較佳剛性之物質以 作為成型之骨材,再將這些骨材質以 進行後續加h 小顆粒以 (請先閱讀背面之注意事項再填寫本頁) 丨 -------訂---------線, 本成張尺度適用中國國家標準(CNS)A4規格(210 : 297公釐) 、發明說明(F) 混合步驟(1 1 )主要是將選料步驟(1 Ο )所篩選 出之骨材加以混合。 攪拌步驟(1 2 )主要是將混合後之骨材充分攪拌均 句’在攪拌的同時並添加有樹脂及硬化劑,藉以作為骨材 之間相互結合之媒體。 成形步驟(1 3 )乃是將添加有樹脂及硬化劑且擾拌 均勻之骨材置於一載體上並利用振動壓力成形機逐漸提昇 其壓力以壓製成形為磚塊體。 蔭乾步驟(1 4)乃是將壓製成形為磚塊體之半成品 置於大氣下蔭乾,藉由材質中所添加之硬化劑的效用使之 漸漸硬化成形。 二分離步驟(15)乃是在磚塊體之半成品在完全乾燥 之前將之與載體分離成為成品,以避免半成品在完全乾燥 後與載體緊欲相連而無法分離。 y' 經由上述步驟所製程之透水磚成品最後在經過分裝裝 箱即可。 1 現就本發明之實施型態提供一實施例以使貴審查委 員可更佳了解本發明之實作過程。 一 百先在選料步驟(;[0 )時採用環保回收之陶究品、 玻璃品及於泥品之回收材(其可以為是單—如陶兗品或玻 璃品或於泥品回收材等等),將這—些回收材料筛選出適 當之大小顆粒來作為後續加工之骨材。 將篩選出適當顆粒之骨材經由混合步驟(工工)加以 混合’再經由擾拌步驟(1 P ) I 1 J)利用攪拌機攪拌骨材使得 發明說明(4) 刀之骨材可以充分攪拌均勻,在攪拌時添加5〜丄0 置百^之環氧樹脂(本實施例為8重量百分比)及2 〜5士重量百分比之硬化劑(本實施例為4重量百分比), 繼續授拌約1 Q分鐘,讓環氧樹I旨及硬化劑作為各骨材分 子間之黏合媒體。 ^故過充分㈣、添加有環氧樹脂及硬化劑 之骨材放 於載體上,將載體置放入振動壓力成形機中以丄〇〜 $0、貝壓力(依磚體製作尺寸,所制之壓力將有所調整 乂逐漸加壓之方式施壓於骨材上使之擠壓成為蹲塊體。 將,製成形為碑塊體之半成品經由陰乾步驟(丄4) 置於大氣下約兩天或吹風於碑塊體之方式約3 2小時使之 ㈣,藉由材質中所添加之硬化劑的效用使之漸漸硬化成 在碑塊體尚未完全陰乾之前需利用分離步驟(1 5) 將碑塊體與載體分齙& i σ 成為成απ,以避免在磚塊體完全蔭乾 後與載體緊密相連而無法分離。 猎由上述之步驟使得本方法不需要如同習用製作透水 碑一般利職成窯以燒結之方式來使得磚體成形,此一方 法不僅可以即4燒m源上之消耗,避免空氣 可以免成設置燒成窯所須之空間,而傳統利用燒成室製作 透水相為^大小_,㈣所製作之相無法是 尺寸之規格而導致路面不平,鈇 … 〜… 不十然以本發明之方法利用樹脂 虽作月材刀子狀點合媒體,再利職力成形 ,故本發明較傳統製作透水磚之方式子然不同,所製= MJ503Jc and the function of water retention, in the event of heavy rain, each of the water-retaining permeable monuments can absorb water to gradually drain water out of the stratum instead of draining the rainwater quickly as traditional paving monuments or permeable bricks cause floods. And because the water-retaining permeable monument has a water-retaining function, it can also adjust the humidity and temperature in the urban air. Due to the rising awareness of environmental protection, humans living on the earth feel that the world's resources are now destroyed and destroyed. Therefore, more environmental protection awareness is now added to the production of products, which are made of recycled materials to reduce the burden on the earth. exception. The porous pores of the water-retaining and water-permeable monuments can quickly evaporate the water in the ground and suppress the high temperature of the ground compared with the pedestrian walkway monuments in the summer. In winter, the geothermal heat is emitted through the pores to suppress the low temperature of the ground. Therefore, the water-permeable permeable brick has a natural circulation function that suppresses high temperature in summer and snow melting effect in winter. Currently, the advanced national government requires the use of permeable monuments on sidewalk bricks. For the Tokyo Metropolitan Government Office project, 90% of its sidewalks are designated to use permeable monuments. The water-permeable permeable monuments are generally thick because they retain their permeability. The production is 60mm (in the case of a flexural pressure of 50kg / cm2) 〇 At present, the existing manufacturers of permeable bricks will explain how to make permeable bricks. Please refer to the second figure, which burns sludge Ash (3 0) and aggregates (3 1) of recycled resources, such as hard objects such as ceramics and glass, are input into the storage tank (3 2). Then the raw materials in the storage tank (3 2) are kneaded (3 3) or when the kneading (3 3) is added with a pigment (3 4) and then dried after coloring (3 5) 'the base after drying (3 5) Grain and color are fine after _____ 4 National Standard (CNS) A4 (210 X 297 mm) of this paper ---- (Please read the precautions on the back before filling this page) ------- --------- Line, 513503 A7 V. Description of the invention (彡) The granules are transported to the substrate grain storage tank (36) and the colored fine grain storage tank (37). The base material granules and the colored granules are first pressed into a shape by a mold, and then transported to a baking kiln (39) to be grilled into a finished product. This traditional permeable brick manufacturing method requires y ^ and uses a firing kiln for firing, firing, and mouth movements. Not only does it consume a lot of energy, but it also requires a percent to build the firing choke, and the monument is sintered. The comparison will result in defective products due to cracks caused by temperature # ",,, and degree factors. In addition, energy consumption needs to be improved in the manufacturing method. Consumption of second milk > dyeability, so the present inventors have considered this , Is actively M ^ F ^ ^ ^ 仃 Research development of Jiu Jiu Jiu, to find out the way to reach ㈣ 'through continuous mouth trials and efforts to develop the method of the present invention.' 'Wen ^ The main purpose of this Maoyue is to provide _ kinds of water retention In order to save the cost and space of making bricks, @I 去 吗…, " Widely reduce the energy consumption during production. In order to achieve the above-mentioned purpose of the invention, the present invention adopts the following measures. The present invention includes material selection steps, mixing , Forming step, shading step and separation step to achieve. See the mixing steps In order to allow your review committee to better understand the differences between the * and the characteristics of the present invention, hereby attached; Trip (1) illustration The second diagram is the schematic diagram of the production process of the present invention. The second diagram is the schematic diagram of the conventional production process structure. (II) The drawing number description (1 0) material selection steps (please read the precautions on the back before filling this page)- ------ Order --------- line- f paper scale 剌 中 目 家家 (CNS) A4 ^^ · (210 x 297 mm) 513503 A7 V. Description of the invention (4) (1 1) Mixing step (1 2) Stirring step (1 3) Forming step (1 4) Shade drying step (1 5) Separation step (30) Sludge combustion ash (31) Aggregate (3 2) Storage tank (3 3) Kneading (3 4) Pigment (3 5) Drying (3 6) Substrate granule storage tank (3 7) Colored granule storage tank (3 8) Press molding (3 9) Firing kiln As shown in the first figure, the creative step (10), mixing step (11), granting step (12), forming step (13), _step (14) and separation step (15) of the present invention mainly include a material selection step The material selection step (10) is mainly based on H Zunshan's strict selection of some environmentally friendly recycled materials, such as recycled ceramics, glass products, sludge bismuth materials, which have better rigidity as the molding aggregate, and then these Bone material for subsequent h small particles With (Please read the precautions on the back before filling this page) 丨 ------- Order --------- line, this sheet size is applicable to China National Standard (CNS) A4 specifications (210: 297 mm), invention description (F) The mixing step (1 1) is mainly to mix the aggregates selected in the material selection step (10). The stirring step (1 2) is mainly to fully mix the aggregates. Stirring sentence "Resin and hardener are added while stirring, so as to serve as a medium for bonding between the aggregates. The forming step (1 3) is to place the bone material added with the resin and hardener and stir uniformly on a carrier and gradually increase its pressure using a vibration pressure forming machine to press and form the brick body. The step of shading (1 4) is to put the semi-finished product formed into a brick body into the air under the atmosphere, and gradually harden it by the effect of the hardener added to the material. The second separation step (15) is to separate the semi-finished product from the carrier into a finished product before the semi-finished product is completely dried, so as to prevent the semi-finished product from being tightly connected to the carrier and unable to be separated after being completely dried. y 'The finished permeable bricks produced through the above steps can be finally packed in boxes. 1 An embodiment is provided for the implementation mode of the present invention so that your reviewing committee can better understand the implementation process of the present invention. One hundred first use environmentally-friendly recycled ceramics, glass and clay in the material selection step (; [0) (which can be a single item—such as ceramics or glass or recycled clay) Etc.), these recycled materials are screened out into particles of appropriate size for subsequent processing of the aggregate. Mix the aggregates that have been screened with appropriate particles through the mixing step (worker), and then pass the mixing step (1 P) I 1 J) Stir the aggregates with a blender so that the description of the invention (4) The aggregates of the knife can be fully mixed evenly , Add 5 ~ 丄 0 set of 100 ^ epoxy resin (8 weight percent in this embodiment) and 2 ~ 5 ± 10 weight percent hardener (4 weight percent in this embodiment) while stirring, continue to blend for about 1 Q minutes, let epoxy resin I and hardener as the bonding medium between the various aggregate molecules. ^ Therefore, the aggregate with epoxy resin and hardener added on the carrier is sufficient, and the carrier is placed in a vibration pressure forming machine to 丄 〇 ~ $ 0, shell pressure (according to the size of the brick body, made of The pressure will be adjusted. Press the bone material gradually into a squatting block by gradually pressing it. The semi-finished product formed into a block of monuments will be exposed to the atmosphere for about two days through the dry step (丄 4). Or blow it to the monument block for about 3 to 2 hours to make it stupefy. With the effect of the hardener added in the material, it will gradually harden to the monument block. Before the monument block has not completely dried, you need to use the separation step (1 5). The separation between the block and the carrier becomes <RTIgt; i < / RTI > into απ, to avoid the brick block being tightly connected to the carrier and unable to be separated after the shade is completely dried. The above steps eliminate the need for the method to make a permeable monument as usual. The kiln uses sintering to shape the brick body. This method can not only consume the 4 sintering source, avoiding the air can avoid the space required to set up the kiln, and the traditional use of the firing chamber to make the permeable phase is ^ SIZE_, made by ㈣ The phase cannot be the size specification and the road surface is not flat. 鈇 ... ~ ... It is not impossible to use the resin of the method of the present invention to form a moon-shaped knife-shaped point-fitting medium, and then use the power to form it. Therefore, the present invention is more traditional than the permeable brick. The way is different, made = MJ503

、發明說明 之保水透水磚可依所需適當密度以樹脂黏著,因此較傳統 透Jc碑具有更優異之抗折性及抗壓性,且由於本發明與 傳、、充方法孑然不同,在磚體成分中添加樹脂者亦不可見, 故本發明極具產業上利用之高度價值,原乃依法具文提出 申請。 ----------:----#·1 ! (請先閱讀背面之注意事項再填寫本頁) 訂· _ -線· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)The water-permeable permeable brick described by the invention can be adhered with resin according to the appropriate density required, so it has more excellent folding resistance and compression resistance than the traditional permeable Jc tablet, and because the invention and the charging method are different, the brick The resin added to the body composition is not visible, so the present invention is of great value for industrial use, and was originally filed in accordance with the law. ---------- : ---- # · 1! (Please read the precautions on the back before filling this page) Order · _ -line · This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

六、申請專利範圍 1 · 一種保水透水磚之製法,豆包括 型之?:步選出-些環保回收材以… 續加工;—篩選出適當之大小顆粒以進行種 混合Γ合步驟’該步驟是將選料步驟所篩選出之骨材加以 授拌步驟,該步驟是將混合後之骨材充分授拌 撹掉的同時並添加有樹脂及硬化劑,藉以作為骨材之八 子間相互結合之媒體; 巧月材之勿 成开V步戰,該步鄉是將添加有樹脂及硬 勻之骨材至於-載體上並利用振動麼力成形機 &力以壓製成形為磚塊體; 、料汁其 ★乾步驟,該步驟乃是將壓製成形為碑塊體之半成σ =乾’猎由材質中所添加之硬化劑的效用使之漸漸硬化成 分離步驟,該步驟是在磚塊體半成品在完全乾燥前將 之與載體分離成為成品。 作引將 2 ·如中料利範圍第i項所述之保水透水碑之製法 ’其中之樹脂添加量為5〜1 0重量百分比範圍。 • 3力申凊專利範圍第1或2項所述之保水透水碑之 製法,、硬化劑之添加量為2〜5重量百分比範圍。 4 ·如中請專利範圍第i或2項所述之保水透水碑之 製法,其樹脂為環氧樹脂。 5·如申請專利範圍第1項所述之保水透水碑之製法 _______ 10 本紙張尺度顧㈣时 513503 A8 B8 C8 D8 申請專利範圍 其成形步驟所使用之壓力為1 0〜8 0 σ頓 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)6. Scope of patent application 1 · A method for making water-permeable permeable bricks, including beans ?: Step selection-some environmentally friendly recycled materials to continue processing;-Screen out appropriate size particles for seed mixing The aggregate material selected in the material selection step is a blending step. This step is to fully mix the mixed aggregate material and add resin and hardening agent to serve as a medium for the bonding of the eight bones of the aggregate material. ; Do not open the V-step battle of the clever moon material, this step is to add the resin and hard uniform bone to the-carrier and use the vibration force forming machine & force to press into bricks; Juicy ★ Dry step, this step is to press to form a half of the monument block σ = dry 'hunting by the effect of the hardener added in the material to gradually harden it into a separation step, this step is in the brick block The semi-finished product is separated from the carrier into a finished product before being completely dried. As a guide 2 · The method for preparing a water-retaining and water-permeable monument as described in item i of the Chonglili Scope, where the resin is added in an amount ranging from 5 to 10 weight percent. • In the method of manufacturing water-retaining and water-repellent monuments described in item 1 or 2 of the 3 Lishen patent scope, the amount of hardener added is in the range of 2 to 5 weight percent. 4 · The method for making a water-proof and water-permeable monument as described in item i or 2 of the patent, wherein the resin is epoxy resin. 5 · The method of making water-proof and permeable monuments as described in item 1 of the scope of patent application _______ 10 This paper size Gu Shi 513503 A8 B8 C8 D8 The scope of the patent application scope is that the pressure used in the forming step is 1 0 ~ 8 0 σton ( (Please read the notes on the back before filling out this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW91110931A 2002-05-23 2002-05-23 Method for manufacturing water retention and permeation brick TW513503B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1324208C (en) * 2004-02-05 2007-07-04 和成欣业股份有限公司 Environmental protection water permeable brick structure and its making method
TWI426170B (en) * 2010-03-10 2014-02-11 Univ Nat Ilan Method for manufacturing environmental friendly floor bricks by sintering waste solar panel glass and the products thereof
TWI426171B (en) * 2010-03-10 2014-02-11 Univ Nat Ilan Method for manufacturing environmental friendly red bricks by sintering waste solar panel glass and the products thereof
CN105601171A (en) * 2016-02-02 2016-05-25 赵建林 Baking-free ceramic water permeable brick and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1324208C (en) * 2004-02-05 2007-07-04 和成欣业股份有限公司 Environmental protection water permeable brick structure and its making method
TWI426170B (en) * 2010-03-10 2014-02-11 Univ Nat Ilan Method for manufacturing environmental friendly floor bricks by sintering waste solar panel glass and the products thereof
TWI426171B (en) * 2010-03-10 2014-02-11 Univ Nat Ilan Method for manufacturing environmental friendly red bricks by sintering waste solar panel glass and the products thereof
CN105601171A (en) * 2016-02-02 2016-05-25 赵建林 Baking-free ceramic water permeable brick and preparation method thereof

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