CN104925234A - Combined-control controllable passive anti-rolling tank device and control method - Google Patents
Combined-control controllable passive anti-rolling tank device and control method Download PDFInfo
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- CN104925234A CN104925234A CN201510384697.1A CN201510384697A CN104925234A CN 104925234 A CN104925234 A CN 104925234A CN 201510384697 A CN201510384697 A CN 201510384697A CN 104925234 A CN104925234 A CN 104925234A
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Abstract
The invention relates to a combined-control controllable passive anti-rolling tank device and a control method. A communication module acquires signals from a gyroscope and a water level sensor, and sends the acquired signals to a main control module; the main control module outputs a control command and sends the received signals to an input-output module through a CAN bus; the input-output module outputs signals to a pneumatic control valve block of a water valve, a ventilation valve and an air valve; the input-output module receives state feedback signals from the water valve, the ventilation valve and the air valve, and transmits the received state feedback signals to the main control module to be processed, and switch state indication and alarm display are performed through a human-computer interaction interface of a control cabinet and a driving cab. Through the adoption of the combined control of the water valve and the air valve, the natural period of a water tank can be accurately controlled in a short period, and the optimum anti-rolling effect can be achieved with little air consumption in a long period. The controllable passive anti-rolling tank device disclosed by the invention is high in reliability, is high-efficient, energy-saving, obvious in anti-rolling effect, wide in controllable range, friendly in human-computer interaction, simple in structure, convenient to mount, and suitable for the current overall environment for building ships under conditions of energy conservation and emission reduction.
Description
Technical field
The present invention relates to a kind of control setup, particularly one jointly controls formula controllable passive anti-rolling tank device and control method.
Background technology
At present, controllable passive anti-rolling tank device has water valve to control formula and Air Valve Control formula two type.Pure water valve controllable passive anti-rolling tank device is primarily of compositions such as telltale, control module, water valve actuating units, its principle is the natural period of the flow area change antirolling tank being changed passage at the bottom of water tank by water valve baffle plate, makes cabin Nei Shui rock generation righting moment.Reach stabilizing efficiency.Its advantage is that water valve barrier switch frequency is low, maintaining cost is low, and its shortcoming is that applicable Ship Swaying periodic regime is narrower.
Pure air valve controllable passive anti-rolling tank device is primarily of compositions such as telltale, PLC, pneumatic control unit, air valves, by the flowing of water in the air valve switch control cabinet of water tank top, changing water in cabin, in the phase place of each rolling period, makes cabin Nei Shui rock generation righting moment.It is wider that its advantage is suitable for Ship Swaying periodic regime, and its shortcoming air valve opening and closing frequency is high, and consumed power is large, and air valve wearing and tearing are more severe, and maintaining cost is high.
Summary of the invention
The present invention be directed to the present Problems existing of passive anti-rolling tank device, propose one and jointly control formula controllable passive anti-rolling tank device and control method, water valve and air valve is adopted to jointly control, in minor cycle, precisely can control the natural period of water tank, best stabilizing efficiency can be reached in a small amount of tolerance of long period internal consumption again.
Technical scheme of the present invention is: one jointly controls formula controllable passive anti-rolling tank device, communication module gathers gyroscope and water level detector signal, be sent to main control module, main control module exports control command and is sent to input/output module by CAN, input/output module output signal is to water valve, the pneumatic control valve block of blow valve and air valve, input/output module receives water valve, the status feedback signal of blow valve and air valve, the status feedback signal received is sent to main control module process, on off state instruction and alarm display is carried out by the human-computer interaction interface of control box and operator's compartment.
Described communication module communicates with gyroscope respectively by RS232, receives water level detector signal, communicated by LAN and PC network interface by AI.
The described control method jointly controlling formula controllable passive anti-rolling tank device, main control module gathers gyroscope and water level detector signal, calculate water level oscillation in current ship rolling cycle and cabin, if current ship rolling be in resonance range and ship rolling rule time, regulated by water valve, make the period of rolling of characteristic vibration cycle close to current boats and ships of water tank; When the ship rolling cycle is long or the cycle is irregular, air valve participates in controlling, the switch of adjusting air valve, changes the phase difference between water concussion and ship rolling in cabin, makes the phase place of water oscillation period in whole cabin lag behind the rolling phase place about 90 of ship
o.
Beneficial effect of the present invention is: the present invention jointly controls formula controllable passive anti-rolling tank device and control method, gather gyroscope signal, be sent to embedded type control module and carry out calculation process, drive the opening and closing such as air valve, water valve by DO, receive travel switch signal as feedback.This device meets electrical equipment industry standard, and reliability is high, energy-efficient, and stabilizing efficiency is obvious, and wide, the friendly man-machine interaction of controlled range, structure are simple, easy for installation, suit the overall situation of current energy-saving and emission-reduction shipbuilding.
Accompanying drawing explanation
Fig. 1 is that the present invention jointly controls formula controllable passive anti-rolling tank principle of device block diagram;
Fig. 2 is that the present invention jointly controls formula controllable passive anti-rolling tank apparatus structure block diagram.
Detailed description of the invention
Water tank relies in cabin the cyclic torque produced that vibrates about water to realize subtracting shaking.Under the effect of wave moment, there is rolling in ship, when wave moment frequency and boats and ships natural frequency close to time, maximum and about 90 ° of the delayed wave moment in ship rolling angle.In like manner, ship rolling drives water vibration generation in cabin to subtract and shakes moment, when ship rolling frequency and water tank natural frequency close to time, the subtracting of water tank generation shakes maximum and about 90 ° of the delayed ship rolling of moment.Above-mentioned physical phenomenon is referred to as double resonance, wave moment, ship rolling angle, subtracts and to shake between moment three equal and opposite in direction direction contrary (resonance point), and now water tank subtracts that to shake moment maximum and reverse with wave moment, and stabilizing efficiency is best.
Jointly control formula controllable passive anti-rolling tank principle of device block diagram as shown in Figure 1, rolling is there is in ship under the effect of wave moment, collect attitude of ship by gyroscope and be transported to controller, after centralized control unit process, export the gentle valve events instruction of water valve, air valve and water valve carry out switch motion then.The head of water that controller collects according to water level detector and the attitude of ship that gyroscope collects, control the action of water valve and air valve.Ship rolling cycle and water tank natural period close to time, what water tank produced subtract shakes the maximum and delayed ship rolling about 90 of moment
o, now water tank subtracts that to shake moment maximum and reverse with wave moment, realizes subtracting shaking function.
Jointly control formula controllable passive anti-rolling tank apparatus structure block diagram as shown in Figure 2, embedded controller adopts industrial control module, and each module is as follows:
Master control CHU module 1 by CAN respectively with communication TEU module 3, operator's compartment human-computer interaction interface HMI9, control box human-computer interaction interface HMI10 with communicate with input/output module FTU2;
TEU module 3 is respectively by RS232(COM4) communicate with gyroscope 11, receive water level detector 12 signal by AI, communicated by LAN and PC network interface;
1 road DO output integrated alerting signal in input/output module FTU module 2,8 road DO control air valve 5 switch by pneumatic control valve block 4,2 road DO participate in the output of blow valve 7, the state that 4 road DO control water valve 6 changes, 12 road DI gather air valve 5 by travel switch and close and to put in place signal, and 4 road DI receive blow valve 7 on off states and to put in place signal, and 2 road DI receive high water-level alarm signals, 1 road DI receives air pressure low alerting signal, and 4 road DI gather water valve 6 switches and to put in place signal.
The command signal that pneumatic control valve block 4 exports according to input/output module FTU module 2 in control system, drives air valve action, is that pneumatic system core controls valve member.When real-time participation controls, air valve cylinder two chamber exhaust immediately after the action of air valve 5 On/Off, to ensure the rapidity of action next time, also to make in air valve course of action top pressure in cylinder be significantly less than system working pressure, to realize solar term noise reduction object simultaneously.
Gyroscope 11 signal and water level detector 12 signal is gathered by TEU module 3, be sent to master control CHU module 1, control software design is utilized to obtain average period, head of water etc., and control command is sent to FTU module 2 by CAN, air valve, water valve, blow valve is driven to change its state, FTU module 2 receiving condition feedback signal, the signal received is sent to CHU module 1 and processes, and carries out on off state instruction and alarm display by HMI.In addition, HMI can realize optimum configurations, data store and stabilizing efficiency analysis.
The passive water tank of controllable type adapts to the change of ship with factors such as sea situation, loading condition and navigation marine sites by the switch of water adjusting valve, changes the characteristic vibration cycle of water tank, makes it close to ship rolling state.Adapted to the real-time change in ship rolling cycle by the switch of air valve, in adjusting cabin, water is in the phase place of each oscillation period, makes the rolling phase place about 90 always lagging behind ship
o, at utmost play and subtract the ability of shaking.
Jointly control formula antirolling tank and be equipped with water valve and air valve simultaneously, by two kinds of excellent scarce complementations of mode, in medium sea situation, ship rolling controls close to adopting water valve during natural frequency, obtains good stabilizing efficiency with minimum consumption.Under the complicated sea situation of high sea or the long period rolling of boats and ships wide-angle time (due to the speed of a ship or plane, wave to etc. impact) drive air valve participate in control, with the stabilizing efficiency obtained, avoid water valve mode effect decline even increase the defect of shaking.Namely solving pure water valve, to control stabilizing efficiency under complicated sea situation limited, and the problem that effectively control cycle scope is relatively limited, have and solve the phenomenon that pure Air Valve Control energy consumption is large, noise is large.
Changed the characteristic vibration cycle of water tank by water adjusting valve, make it close to ship rolling state; By the phase difference in the switch adjustment cabin of air valve between water concussion and ship rolling.At boats and ships resonance range based on water valve control, realize energy-conservation subtracting and shake, obtain good stabilizing efficiency; The situations such as comparatively strong or boats and ships cycle is longer in ship rolling irregularity Air Valve Control are main, at utmost play and subtract the ability of shaking.This device adopts water valve air valve Collaborative Control to achieve full speed of a ship or plane green energy conservation to subtract and shake, add safety of ship coefficient, facilitate the Digital Control of sway stabilisation system, optimize to subtract and shake facility information interface.Not only promoting the lifting of anti-rolling technology, is also the integrated innovation of an anti-rolling technology, achieves Intelligent Dynamic and subtracts and shake.
Claims (3)
1. one kind jointly controls formula controllable passive anti-rolling tank device, it is characterized in that, communication module gathers gyroscope and water level detector signal, be sent to main control module, main control module exports control command and is sent to input/output module by CAN, input/output module output signal is to water valve, the pneumatic control valve block of blow valve and air valve, input/output module receives water valve, the status feedback signal of blow valve and air valve, the status feedback signal received is sent to main control module process, on off state instruction and alarm display is carried out by the human-computer interaction interface of control box and operator's compartment.
2. jointly control formula controllable passive anti-rolling tank device according to claim 1, it is characterized in that, described communication module communicates with gyroscope respectively by RS232, receives water level detector signal, communicated by LAN and PC network interface by AI.
3. described in claim 1 or 2, jointly control the control method of formula controllable passive anti-rolling tank device, it is characterized in that, main control module gathers gyroscope and water level detector signal, calculate water level oscillation in current ship rolling cycle and cabin, if current ship rolling be in resonance range and ship rolling rule time, regulated by water valve, make the period of rolling of characteristic vibration cycle close to current boats and ships of water tank; When the ship rolling cycle is long or the cycle is irregular, air valve participates in controlling, the switch of adjusting air valve, changes the phase difference between water concussion and ship rolling in cabin, makes the phase place of water oscillation period in whole cabin lag behind the rolling phase place about 90 of ship
o.
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---|---|---|---|---|
CN105151245A (en) * | 2015-09-24 | 2015-12-16 | 中国石油集团渤海石油装备制造有限公司 | Rapid estimation method of inherent rolling moving period of conventional ship |
CN105966567A (en) * | 2016-05-23 | 2016-09-28 | 哈尔滨工程大学 | Control system for controllable passive anti-rolling water tank |
CN106628042A (en) * | 2017-01-24 | 2017-05-10 | 上海衡拓船舶设备有限公司 | Stern flow-interceptor system for high-speed ship and control method |
CN108909965A (en) * | 2018-08-24 | 2018-11-30 | 中国卫星海上测控部 | Ship stabilization and the anti-water tank that inclines |
CN109625192A (en) * | 2018-12-27 | 2019-04-16 | 国家海洋局第海洋研究所 | A kind of scientific surveying ship with intelligent stabilizer |
CN111162875A (en) * | 2019-12-30 | 2020-05-15 | 创维集团有限公司 | Embedded refrigeration equipment communication method and refrigeration equipment |
CN113291426A (en) * | 2021-06-28 | 2021-08-24 | 上海衡拓船舶设备有限公司 | Push-pull type full-navigational-speed fin stabilizer based on gear transmission |
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CN105151245A (en) * | 2015-09-24 | 2015-12-16 | 中国石油集团渤海石油装备制造有限公司 | Rapid estimation method of inherent rolling moving period of conventional ship |
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CN106628042A (en) * | 2017-01-24 | 2017-05-10 | 上海衡拓船舶设备有限公司 | Stern flow-interceptor system for high-speed ship and control method |
CN106628042B (en) * | 2017-01-24 | 2018-08-24 | 上海衡拓船舶设备有限公司 | High-speed ship stern guillotine system and control method |
CN108909965A (en) * | 2018-08-24 | 2018-11-30 | 中国卫星海上测控部 | Ship stabilization and the anti-water tank that inclines |
CN109625192A (en) * | 2018-12-27 | 2019-04-16 | 国家海洋局第海洋研究所 | A kind of scientific surveying ship with intelligent stabilizer |
CN111162875A (en) * | 2019-12-30 | 2020-05-15 | 创维集团有限公司 | Embedded refrigeration equipment communication method and refrigeration equipment |
CN111162875B (en) * | 2019-12-30 | 2022-11-22 | 创维集团有限公司 | Embedded refrigeration equipment communication method and refrigeration equipment |
CN113291426A (en) * | 2021-06-28 | 2021-08-24 | 上海衡拓船舶设备有限公司 | Push-pull type full-navigational-speed fin stabilizer based on gear transmission |
CN113291426B (en) * | 2021-06-28 | 2024-05-28 | 上海衡拓船舶设备有限公司 | Push-pull type full navigational speed stabilizer based on gear transmission |
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