CN104923720A - Environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder - Google Patents
Environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder Download PDFInfo
- Publication number
- CN104923720A CN104923720A CN201510383697.XA CN201510383697A CN104923720A CN 104923720 A CN104923720 A CN 104923720A CN 201510383697 A CN201510383697 A CN 201510383697A CN 104923720 A CN104923720 A CN 104923720A
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- CN
- China
- Prior art keywords
- release agent
- agent
- aluminum alloy
- environment
- pulvis
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 31
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 18
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 title abstract 2
- 238000005245 sintering Methods 0.000 claims abstract description 12
- 239000004094 surface-active agent Substances 0.000 claims abstract description 8
- 239000013556 antirust agent Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 22
- 235000013312 flour Nutrition 0.000 claims description 11
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 9
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- 229920000305 Nylon 6,10 Polymers 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000391 magnesium silicate Substances 0.000 claims description 4
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 4
- 235000019792 magnesium silicate Nutrition 0.000 claims description 4
- 239000003208 petroleum Substances 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 4
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 3
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 claims description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- 229910001388 sodium aluminate Inorganic materials 0.000 claims description 3
- 239000000843 powder Substances 0.000 abstract description 3
- 239000000839 emulsion Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000012895 dilution Substances 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 206010027146 Melanoderma Diseases 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 231100000636 lethal dose Toxicity 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000000981 epithelium Anatomy 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000004379 membrane Anatomy 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 210000001533 respiratory mucosa Anatomy 0.000 description 1
Landscapes
- Lubricants (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
- Detergent Compositions (AREA)
Abstract
The present invention discloses an environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder. The release agent comprises a film-forming powder, an anti-sintering powder, an anti-rust agent, a surfactant and water. The product provided by the invention has excellent anti-sintering performance, demoulding performance and heat resistance.
Description
Technical field
The present invention relates to a kind of environment-friendly type without silica flour agent disperse aqueous aluminum alloy mould release agent.
Background technology
Aluminum alloy mould release agent is the auxiliary agent that aluminum alloy die-casting technological must use.In recent years, along with the improving constantly of complicated, large-scale die-casting machine clamp force of the maximization of precision die and die cast product volume, structure, and the requirement such as die quality, service life, die cast product aft-loaded airfoil, more and more higher to the performance quality requirements of aluminum alloy mould release agent.Simultaneously along with the brute force of nation-building resource-conserving and environment-friendly society advances, user also pays close attention to its usage economy and the safety and sanitation of product more.Aluminum alloy mould release agent commercially available at present all uses the emulsion-type releasing agent of silicate-containing oil substantially.The emulsion releasing agent appearance time of silicate-containing oil is long, technology of preparing, technical maturity, anti-oxidant, good corrosion resistance, but simultaneously also there are some great drawbacks: one be silicate-containing oil emulsion major part is organic matter formation, its heat resistance bad (thermolytic rate >=30%), stripping result general (when epithelium gage distortion, film partial fracture and membrane workpiece and mould bite generation the phenomenon such as to pull and happen occasionally), anti-sintering property poor (the at high temperature easily carbonization of the organic matter in emulsion causes surface of the work to occur blackspot); Two is follow-up applications (silicone oil volatilized under high temperature is adsorbed on electronics aluminium casting surface, easily causes short circuit, disk read-write bad) that silicate-containing oil emulsion affects workpiece; Three is generally all contain the poisonous and harmful substances such as heavy metal in formula, and safety and sanitation are of poor quality.
Summary of the invention
The object of the present invention is to provide a kind ofly has the environment-friendly type of excellent anti-sintering property, demolding performace and heat resistance without silica flour agent disperse aqueous aluminum alloy mould release agent.
Technical solution of the present invention is:
A kind of environment-friendly type, without silica flour agent disperse aqueous aluminum alloy mould release agent, is characterized in that: be grouped into by the one-tenth of following weight percents:
Film forming pulvis ... 15 ~ 20%
Anti-sintering pulvis ... 4 ~ 10%
Antirust agent ... 4 ~ 15%
Surfactant ... 5 ~ 10%
Water ... surplus.
Film forming pulvis is aluminium magensium silicate and/or sodium aluminate.
Anti-sintering pulvis is magnesium silicate, magnesia, one or more in aluminium oxide.
Antirust agent is one or more in bay diacid, decanedioic acid, n-nonanoic acid, petroleum sodium sulfonate.
Surfactant is one or more in 400 oxirane hydroxyl alcohol, alkyglycosides, dodecyl polyglyceryl ether.
Advantage of the present invention:
1. formula is selected the inorganic anti-sintering pulvis of high-quality (substitute commercially available prod use silicone oil) and is not easily organized 5 by pyrolytic, the inorganic film forming pulvis (substituting the macromolecule organic that commercially available prod uses) with special molecular structure, play the novel surfactant of excellent dispersion effect, composite rear in the solution dispersed.The composite lubricating film that die surface is formed is sprayed on after dilution, there is excellent anti-sintering property (cast(ing) surface Non-carbonized and blackspot during 600 DEG C of high temperature, weight reduces < 20%), demolding performace (when 300 DEG C of high temperature, 100 multiplying powers dilution demoulding resistance≤6.8kg), heat resistance (when 600 DEG C thermolytic rate≤20%), not only overcome the above-mentioned drawback that silicate-containing oil emulsion release agents exists preferably, but also the particular/special requirement of dissimilar, different purposes and size, complicated aluminium alloy castings can be met.
2., because organic powder is cheap, production cost 50% can be reduced under same dilution ratio condition, show its usage economy especially.
3. formula does not use the poisonous and harmful substance such as heavy metal, aromatic hydrocarbon (select biodegradability high, to human body and environmentally friendly alternative raw material), product biological half lethal dose LD50>=5000mg/kg, half lethal concentration LC50>=5000mg/m
3, respiratory mucosa stimulates≤1 grade.
Below in conjunction with embodiment, the invention will be further described.
Detailed description of the invention
Embodiment 1:
A kind of environment-friendly type, without silica flour agent disperse aqueous aluminum alloy mould release agent, by the component mix and blend of following weight percents, obtains product:
Aluminium magensium silicate 18%
Magnesium silicate 5%
Bay diacid 6%
Decanedioic acid 4%
Petroleum sodium sulfonate 5%
400 oxirane hydroxyl alcohol or alkyglycosides 4%
Water 58%.
Embodiment 2:
A kind of environment-friendly type, without silica flour agent disperse aqueous aluminum alloy mould release agent, by the component mix and blend of following weight percents, obtains product:
Film forming pulvis ... 15 ~ 20%(example 15%, 18%, 20%)
Anti-sintering pulvis ... 4 ~ 10%(example 4%, 7%, 10%)
Antirust agent ... 4 ~ 15%(example 4%, 8%, 15%)
Surfactant ... 5 ~ 10%(example 5%, 8%, 10%)
Water ... surplus.
Film forming pulvis is aluminium magensium silicate and/or sodium aluminate.
Anti-sintering pulvis is magnesium silicate, magnesia, one or more in aluminium oxide.
Antirust agent is one or more in bay diacid, decanedioic acid, n-nonanoic acid, petroleum sodium sulfonate.
Surfactant is one or more in 400 oxirane hydroxyl alcohol, alkyglycosides, dodecyl polyglyceryl ether.
Claims (5)
1. environment-friendly type is without a silica flour agent disperse aqueous aluminum alloy mould release agent, it is characterized in that: be grouped into by the one-tenth of following weight percents:
Film forming pulvis ... 15 ~ 20%
Anti-sintering pulvis ... 4 ~ 10%
Antirust agent ... 4 ~ 15%
Surfactant ... 5 ~ 10%
Water ... surplus.
2. environment-friendly type according to claim 1 is without silica flour agent disperse aqueous aluminum alloy mould release agent, it is characterized in that: film forming pulvis is aluminium magensium silicate and/or sodium aluminate.
3. environment-friendly type according to claim 1 and 2 is without silica flour agent disperse aqueous aluminum alloy mould release agent, it is characterized in that: anti-sintering pulvis is magnesium silicate, magnesia, one or more in aluminium oxide.
4. environment-friendly type according to claim 1 and 2 is without silica flour agent disperse aqueous aluminum alloy mould release agent, it is characterized in that: antirust agent is one or more in bay diacid, decanedioic acid, n-nonanoic acid, petroleum sodium sulfonate.
5. environment-friendly type according to claim 1 and 2 is without silica flour agent disperse aqueous aluminum alloy mould release agent, it is characterized in that: surfactant is one or more in 400 oxirane hydroxyl alcohol, alkyglycosides, dodecyl polyglyceryl ether.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510383697.XA CN104923720A (en) | 2015-07-03 | 2015-07-03 | Environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510383697.XA CN104923720A (en) | 2015-07-03 | 2015-07-03 | Environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder |
Publications (1)
Publication Number | Publication Date |
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CN104923720A true CN104923720A (en) | 2015-09-23 |
Family
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CN201510383697.XA Pending CN104923720A (en) | 2015-07-03 | 2015-07-03 | Environmentally friendly dispersed aqueous aluminium alloy release agent without aluminum silicon powder |
Country Status (1)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109014026A (en) * | 2018-10-16 | 2018-12-18 | 上海樱花化研化工科技有限公司 | Mold release compositions and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030214078A1 (en) * | 2002-05-17 | 2003-11-20 | Chyukyo Yushi Co., Ltd | Aqueous release agent composition for molding polyurethane foam |
CN101554642A (en) * | 2009-05-11 | 2009-10-14 | 启东尤希路化学工业有限公司 | High-performance environment-friendly aluminum alloy mould release agent |
CN101898227A (en) * | 2010-07-28 | 2010-12-01 | 启东尤希路化学工业有限公司 | Environmental-friendly magnesium alloy mold releasing agent |
CN103480796A (en) * | 2013-10-12 | 2014-01-01 | 青海三工镁业有限公司 | Magnesium and magnesium alloy ingot mold release agent and preparation method thereof |
-
2015
- 2015-07-03 CN CN201510383697.XA patent/CN104923720A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030214078A1 (en) * | 2002-05-17 | 2003-11-20 | Chyukyo Yushi Co., Ltd | Aqueous release agent composition for molding polyurethane foam |
CN101554642A (en) * | 2009-05-11 | 2009-10-14 | 启东尤希路化学工业有限公司 | High-performance environment-friendly aluminum alloy mould release agent |
CN101898227A (en) * | 2010-07-28 | 2010-12-01 | 启东尤希路化学工业有限公司 | Environmental-friendly magnesium alloy mold releasing agent |
CN103480796A (en) * | 2013-10-12 | 2014-01-01 | 青海三工镁业有限公司 | Magnesium and magnesium alloy ingot mold release agent and preparation method thereof |
Non-Patent Citations (2)
Title |
---|
李群等: "《绿色化学原理与绿色产品设计》", 31 August 2008 * |
沈一丁: "《精细化工原材料及中间体手册 造纸化学品》", 31 August 2004 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109014026A (en) * | 2018-10-16 | 2018-12-18 | 上海樱花化研化工科技有限公司 | Mold release compositions and preparation method thereof |
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Application publication date: 20150923 |
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RJ01 | Rejection of invention patent application after publication |