CN104920674A - Novel method used for producing hierochloe odorata type tea - Google Patents
Novel method used for producing hierochloe odorata type tea Download PDFInfo
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- CN104920674A CN104920674A CN201510375243.8A CN201510375243A CN104920674A CN 104920674 A CN104920674 A CN 104920674A CN 201510375243 A CN201510375243 A CN 201510375243A CN 104920674 A CN104920674 A CN 104920674A
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Abstract
The invention discloses a novel method used for producing hierochloe odorata type tea. The method includes the operation steps of spreading, primary drying, heating, dewatering, stem burying, drying, refrigerating for maturing, flavoring and packaging, wherein the step of heating refers to putting tea leaves into a heating device for heating treatment for 50-55s, controlling temperature of hot water to be 90-95 DEG C and conveying the tea leaves after being heated to an air-drying device for air-drying. In the above technical scheme, the tea leaves are thrown into a hopper, the tea leaves and hot water flow out together spirally from a discharging port and then enter a heating conveying pipe, and in this way, each tea leaf is surrounded by the hot water in the heating conveying pipe to be uniformly heated, so that heating effect is improved while heating time is reduced. In addition, the tea leaves after being heated can be quickly air-dried on a conveying net belt, quick positioning of the tea leaves can be realized, and then the tea leaves enter a next process for treatment.
Description
Technical field
The present invention relates to Tea Production apparatus field, be specifically related to a kind of new method for the production of thatch odor type tealeaves.
Background technology
Tea, a part for traditional Chinese culture, passes on several thousand, tealeaves pursue color various, that is tealeaves, millet paste color, tealeaves bar shaped, the fragrance of tealeaves, millet paste, the mouthfeel of millet paste.Yuexi Cuilan tea originates in the Yuexi County of Dabie Mountains, Anhui Province belly, have that bud-leaf is connected, unfolds into piece, color and luster is emerald green, likeness in form orchid, aloof from politics and material pursuits lasting, soup look light green bright, the pure and strong fresh refreshing feature of flavour of fragrance, be renown far and wide at home and abroad.In the new production process of Yuexi Cuilan tea, need to carry out scalding to tealeaves blue or green, wash away the objectionable impurities on tealeaves surface first, second for improve tealeaves color and luster, make tealeaves emerald green glossy.At present, scalding blue or green operation is generally be deposited in screen cloth by tealeaves, is then immersed by screen cloth in hot water storgae and scalds blue or green 2 ~ 4min clock.This mode of operation is deposited in screen cloth due to tealeaves, and inner tealeaves effectively and hot water contacts, cannot make boiling hot blue or green overlong time, and external portion tealeaves is crossed and scalded blue or green and inner tealeaves owes to scald green grass or young crops, has a strong impact on the quality of finished tea; If stir screen cloth, then tealeaves can be made to float and to fly away at the water surface, can not effectively scald green grass or young crops, cross boiling hot green grass or young crops simultaneously and the useful leachables such as the Tea Polyphenols in tealeaves can be made to run off in a large number, affect tea matter.In addition, the hot water in hot water storgae regularly need be changed, interrupt the production of tealeaves, at the bottom of Tea Production efficiency.
Summary of the invention
Object of the present invention is just to provide a kind of new method for the production of thatch odor type tealeaves, and it can effectively solve the problem, and improves tealeaves and scalds blue or green uniformity, ensures color and luster and the tea matter of finished tea.
For achieving the above object, the present invention implements by the following technical solutions:
For the production of a new method for thatch odor type tealeaves, comprise following operating procedure:
Spread: the fresh leaf plucked is positioned over spread on device and carries out spreading until tealeaves color starts to turn dark, spread in process and stir fresh leaf;
First baking: tealeaves is placed in the baking oven of 125 ~ 130 DEG C after spreading, hot blast stirs dry 4 ~ 5min;
Scald blue or green: dropped into by tealeaves to scald in blue or green device after just drying and scald blue or green process 50 ~ 55s, controlling hot water temperature is 90 ~ 95 DEG C, after scalding green grass or young crops, tea leaf conveying is delivered to airing device and dries;
Complete: after drying, tealeaves is put into roller fixation machine 150 ~ 160 DEG C and to complete process 5 ~ 8min;
Reason bar, oven dry: tealeaves is placed in carding machine and carries out reason bar, reason bar and spread after terminating in drying on bed, to push in the first baking oven 140 DEG C and carry out one-level drying and processing to the moisture content of tealeaves by drying bed and be down to 25%, being taken out by tealeaves after one-level drying and processing terminates is placed on the bamboo plaque of spreading for cooling device, cooled by gas distribution pipe blowing cooling air stream, in tealeaves, Mao Xiang extract is sprayed by liquid distributor after cooling, tealeaves is pushed 90 DEG C of secondary drying and processings in the second baking oven, until moisture content is down to 3 ~ 5% after spraying Mao Xiang extract; The preparation method of the fragrant extract of hair is: fresh Mao Xiang fragmentation squeezing is obtained Mao Xiang mother liquor after filtration, Mao Xiang mother liquor and distilled water is prepared according to the volume ratio of 1:50 and obtains hair perfume extract; The fountain height of the fragrant extract of hair is: the tealeaves after per kilogram one-level drying and processing sprays the fragrant extract of hair of 10 ~ 12ml;
Refrigeration slaking: after oven dry, tealeaves is placed in cold storage plant 0 ~ 5 DEG C, refrigeration slaking 1 month;
Titian, packaging: the tealeaves after refrigeration slaking is put into fragrance extracting machine 85 DEG C of Titian 25min, Titian terminates rear cooling vacuum packaging.
Spreading for cooling device comprises the bamboo plaque (thin bamboo strips used for weaving braiding) of the second conveyer belt and conveying on it, gas distribution pipe is provided with above the front end of the second conveyer belt, gas distribution pipe is arranged along the bandwidth range of the second conveyer belt, gas distribution pipe is arranged at intervals with the 3rd air nozzle, gas distribution pipe is connected with cold air source, liquid distributor is provided with above the rear end of the second conveyer belt, liquid distributor is arranged along the bandwidth range of the second conveyer belt, liquid distributor is arranged at intervals with shower nozzle, and liquid distributor is connected by the fragrant extract storage tank of pumping installations and hair;
Scald blue or green device and comprise vertical shape layout for adding the hopper of tealeaves and installing the frame of hopper, internal face at the bottom of the bucket of hopper is hemispheric arcwall face, the center of curvature of arcwall face is positioned at hopper oral area side, the lowest part of arcwall face is provided with discharging interface, hopper rotates around its heart yearn and is fixed in frame, hopper is connected with its first driving mechanism carrying out rotating of driving, the oral area of hopper is provided with hot-water line, hot-water line is that the body of inverted cone zigzag shape is formed, the lower end of hot-water line is shutoff shape, the hypomere of hot-water line to be plugged in hopper and hot-water line be positioned at hopper pipe shaft on interval set out water hole, the water outlet direction of apopore is the interior sidewall surface pointing to hopper obliquely, the downside of hopper is provided with boiling hot blue or green carrier pipe, the upper end and the discharging interface that scald blue or green carrier pipe form to be rotatably assorted around the heart yearn of hopper and are connected, boiling hot blue or green carrier pipe and hot-water line are fixed in frame, the upper end of hot-water line is connected with hot-water cylinder and is connected, adjacent upper on hot-water line, lower two-layer apopore is that interleaved shape is arranged,
Airing device comprises horizontally disposed foraminous conveyer, feed end and the corresponding layout of the lower end discharging mouth of pipe of scalding blue or green carrier pipe of foraminous conveyer, scalding to be provided with between blue or green carrier pipe and foraminous conveyer makes tealeaves evenly drop down onto cloth materials and parts on foraminous conveyer along the bandwidth direction of foraminous conveyer, the middle part of foraminous conveyer is positioned at bellows, foraminous conveyer comprises, first of lower layout, two guipures, first, water leg is provided with between two guipures, water leg layout corresponding with the blanking port of cloth materials and parts, bellows are that the casing of strip is formed, the vacancy portion passed for foraminous conveyer is offered at the two ends of casing, the bottom of bellows arranges air inlet pipe interface, the top of bellows sets out air pipe interface, horizontally disposed air distribution plate and gas collection plate is also provided with in bellows, air distribution plate and gas collection plate are orifice plate and form, gas collection plate is positioned at the upside of the first guipure, air distribution plate is positioned at the downside of the second guipure, in bellows first, also first is provided with between two guipures, two tracheaes, first, two tracheaes lay respectively at two edge of foraminous conveyer and the throughput direction along foraminous conveyer is arranged respectively, first, the pipe shaft of two tracheaes is arranged at intervals with the first air nozzle, the outgassing direction of the first air nozzle points to the middle part of foraminous conveyer obliquely, first, the 3rd tracheae is also provided with between two guipures, 3rd tracheae is positioned at the discharge end of foraminous conveyer and the width along foraminous conveyer is arranged, the pipe shaft of the 3rd tracheae is arranged at intervals with the second air nozzle, the outgassing direction of the second air nozzle points to the side away from foraminous conveyer obliquely.
In technique scheme, by tealeaves is dropped in hopper, tealeaves will enter boiling hot blue or green carrier pipe with hot water is together spiral helicine from the outflow of discharging interface, and so every sheet tealeaves is all enclosed in boiling hot blue or green carrier pipe by hot water and evenly carries out scalding green grass or young crops, thus improves boiling hot blue or green effect and shorten the boiling hot blue or green time.Scald simultaneously the tealeaves after green grass or young crops can on foraminous conveyer rapid airing, carry out fixation fast and enter subsequent processing processing to tealeaves.
Accompanying drawing explanation
Fig. 1 is the structural representation of boiling hot blue or green machine;
Fig. 2 is the structural representation of hot-water line;
Fig. 3 is the structural representation of boiling hot blue or green carrier pipe;
Fig. 4 is the schematic diagram of foraminous conveyer feed end;
Fig. 5 is inner bellows structural representation;
Fig. 6 is the schematic diagram of foraminous conveyer discharge end;
Fig. 7 is the structural representation of cloth materials and parts;
Fig. 8 is that hot water circuit utilizes schematic diagram;
Fig. 9 is the structural representation of Tea Production system.
Detailed description of the invention
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word only in order to describe one or more concrete embodiments of the present invention, considered critical is not carried out to the protection domain that the present invention specifically asks." heart yearn " described below all refers to the center line of these parts.
The invention provides a kind of production system of thatch odor type tealeaves, as shown in Figure 9, comprise sequentially before and after be connected spread device 80 for what spread tealeaves, for the baking oven 90 of drying tealeaves, blue or green boiling hot blue or green device 10 is scalded for carrying out tealeaves, for the airing device 20 dried tealeaves, for the steaming apparatus 30 completed to tealeaves, for carrying out the carding machine 40 managing bar to tealeaves, for carrying out the first baking oven 51 of one-level drying and processing to tealeaves, for carrying out spreading for cooling to the tealeaves after one-level drying and processing and to the spreading for cooling device 52 of its surface sprinkling Mao Xiang extract, for carrying out the second baking oven 53 of secondary drying and processing to tealeaves, for carrying out the cold storage plant 60 refrigerating slaking to tealeaves, for carrying out fragrance extracting machine 70 and the vacuum packing machine of Titian to tealeaves.Spreading device, baking oven, steaming apparatus, carding machine, cold storage plant, fragrance extracting machine all can adopt the existing tea machine equipment with identical function to use.As spread device can be bamboo chip braiding bamboo sieve or bamboo bed; Baking oven can be hot-air oven; Steaming apparatus can be roller fixation machine or circle pot; Twisting device is exactly general kneading machine etc.
The concrete technology adopting said system to produce green tea is:
For the production of a new method for thatch odor type tealeaves, comprise following operating procedure:
Spread: bud one leaf of harvesting and the fresh leaf of first exhibition of two leaves and a bud are positioned over spread on device and carry out spreading until tealeaves color starts to turn dark, spread in process and stir fresh leaf;
First baking: tealeaves is placed in the baking oven of 125 ~ 130 DEG C after spreading, hot blast stirs dry 4 ~ 5min;
Scald blue or green: dropped into by tealeaves to scald in blue or green device after just drying and scald blue or green process 50 ~ 55s, controlling hot water temperature is 90 ~ 95 DEG C, after scalding green grass or young crops, tea leaf conveying is delivered to airing device and dries;
Complete: after drying, tealeaves is put into roller fixation machine 150 ~ 160 DEG C and to complete process 5 ~ 8min;
Reason bar, oven dry: tealeaves is placed in carding machine and carries out reason bar, reason bar and spread after terminating in drying on bed, to push in the first baking oven 140 DEG C and carry out one-level drying and processing to the moisture content of tealeaves by drying bed and be down to 25%, being taken out by tealeaves after one-level drying and processing terminates is placed on the bamboo plaque of spreading for cooling device, cooled by gas distribution pipe blowing cooling air stream, in tealeaves, Mao Xiang extract is sprayed by liquid distributor after cooling, tealeaves is pushed 90 DEG C of secondary drying and processings in the second baking oven, until moisture content is down to 3 ~ 5% after spraying Mao Xiang extract; The preparation method of the fragrant extract of hair is: fresh Mao Xiang fragmentation squeezing is obtained Mao Xiang mother liquor after filtration, Mao Xiang mother liquor and distilled water is prepared according to the volume ratio of 1:50 and obtains hair perfume extract; The fountain height of the fragrant extract of hair is: the tealeaves after per kilogram one-level drying and processing sprays the fragrant extract of hair of 10 ~ 12ml;
Refrigeration slaking: after oven dry, tealeaves is placed in cold storage plant 0 ~ 5 DEG C, refrigeration slaking 1 month;
Titian, packaging: again the tealeaves after refrigeration slaking is put into fragrance extracting machine 85 DEG C of Titian 25min, Titian terminates rear cooling vacuum packaging.
The green tea that above-mentioned technique is produced, its bar shaped is compact flat easypro, and color and luster is emerald green glossy, and fragrance is Mao Xiang light flavor type, and soup look dark green is bright, and the fresh refreshing alcohol of millet paste is sweet, is fine work in green tea.Mao Xiang (fragrant also known as hair, to be grown on Anhui, Yuexi a kind of weeds dish in cogongrass area, hills) is the one of affine cudweed, more general affine cudweed its can give out light flavor type delicate fragrance, can clear god eye-catching.Flos Hierochloes adoratae extract is volatile oil compositions, and it has good clear refreshing restoring consciouness, the effect such as hypotensive, can melt mutually with tealeaves active component, plays the effect of health care and promotes the stripping of amino acid, Tea Polyphenols, caffeine, lipopolysaccharides isoreactivity component in tealeaves.
Spreading for cooling device comprises the bamboo plaque of the second conveyer belt and conveying on it, gas distribution pipe is provided with above the front end of the second conveyer belt, gas distribution pipe is arranged along the bandwidth range of the second conveyer belt, gas distribution pipe is arranged at intervals with the 3rd air nozzle, gas distribution pipe is connected with cold air source, is provided with liquid distributor above the rear end of the second conveyer belt, and liquid distributor is arranged along the bandwidth range of the second conveyer belt, liquid distributor is arranged at intervals with shower nozzle, and liquid distributor is connected by the fragrant extract storage tank of pumping installations and hair.
Scald blue or green device 10 as Fig. 1, shown in 2, comprising vertical shape arranges for adding the hopper 12 of tealeaves and installing the frame 11 of hopper 12, internal face at the bottom of the bucket of hopper 12 is hemispheric arcwall face, the center of curvature of arcwall face is positioned at hopper oral area side, the lowest part of arcwall face is provided with discharging interface 122a, hopper 12 rotates around its heart yearn and is fixed in frame 11, hopper 12 is connected with its first driving mechanism carrying out rotating of driving, the oral area of hopper 12 is provided with hot-water line 121, hot-water line 121 is that the body of inverted cone zigzag shape is formed, the lower end of hot-water line 121 is shutoff shape, the hypomere of hot-water line 121 to be plugged in hopper 12 and hot-water line 121 be positioned at hopper 12 pipe shaft on interval set out water hole 121a, the water outlet direction of apopore 121a is the interior sidewall surface pointing to hopper 12 obliquely, the downside of hopper 12 is provided with boiling hot blue or green carrier pipe 13, the upper end and the discharging interface 122a that scald blue or green carrier pipe 13 form to be rotatably assorted around the heart yearn of hopper 12 and are connected, boiling hot blue or green carrier pipe 13 and hot-water line 121 are fixed in frame, the upper end of hot-water line 121 is connected with hot-water cylinder and is connected, adjacent upper on hot-water line 121, lower two-layer apopore 121a is that interleaved shape is arranged.
Scald in blue or green device 10 by tealeaves being dropped in hopper 12, because the first driving mechanism drives hopper 12 together to rotate, the tealeaves fallen into like this in hopper 12 will enter boiling hot blue or green carrier pipe 13 with hot water is together spiral helicine from discharging interface 122a outflow, tealeaves can not be detained in hopper 12, ensure that all tealeaves can enter boiling hot blue or green carrier pipe 13 fast, the every sheet tealeaves entering boiling hot blue or green carrier pipe 13 is all surrounded by hot water and evenly carries out scalding green grass or young crops, thus improve boiling hot blue or green effect and shorten the boiling hot blue or green time, above-mentioned boiling hot blue or green machine is adopted to carry out scalding green grass or young crops to tealeaves, the time that tealeaves scalds green grass or young crops only needs 50 ~ 60s, avoid tealeaves to cross like this and scald blue or green and owe boiling hot blue or green, improve the color and luster of tealeaves and avoid the stripping of the benefit materials such as Tea Polyphenols, promote tea matter.
Tealeaves scalds the blue or green time can by arranging the boiling hot length of blue or green carrier pipe 13 and the flow velocity of hot water controls, and it is consistent with the optimal transport flow in boiling hot blue or green carrier pipe 13 that the hot water in hopper 12 injects flow.From boiling hot blue or green carrier pipe 13 lower end, out tealeaves is separated by foraminous conveyer (screen cloth) with hot water, and after being separated, tealeaves dries rapidly and carries out next step operation.
Further scheme is, as shown in Figure 2: hopper 12 upper surface be arranged to step-like, comprise first and second table top of arranging in the horizontal direction and between first and second table top along the first terrace that vertical is arranged; That the lower end of annular element 121 is arranged to and hopper 12 upper surface matches is step-like, comprise third and fourth table top of arranging in the horizontal direction and between third and fourth table top along the second terrace that vertical is arranged; The height of the first table top is greater than the height of the second table top and is positioned at the outside of the second table top, first and third table top offers cannelure respectively, be arranged with for forming the ball assembly 122c being rotatably assorted and connecting in cannelure, the bearing assembly forming and be rotatably assorted and connect is provided with between first and second terrace, second table top is provided with the annular protrusion 122a protruding from its surface, 4th table top is offered the annular groove for accommodating annular protrusion 122a, hopper 12 headwall between annular protrusion 122a and the first terrace offers outage 122b.Scalding blue or green carrier pipe 13 is that spiral helicine insulating tube is formed, as shown in Figure 3.Need owing to being rotatably assorted to inject lubricating oil, there is seam between annular element 121 and hopper 12, lubricating oil can flow in hopper 12 from seam, pollutes tealeaves; In addition, the hot fog that hot water distributes also can condensation in the joint, therefore by such scheme, lubricating oil stop by annular protrusion 122a, avoid lubricant pollution tealeaves, the oil droplet dripped in seam and the water of condensation will be discharged from outage 122b.Spiral helicine insulating tube can reduce the length of boiling hot blue or green carrier pipe 13, avoids tealeaves to block in boiling hot blue or green carrier pipe 13.In addition, can arrange gripper shoe at the periphery wall of hopper 12, gripper shoe is set up and is fixed in frame 11, gripper shoe consists of to be rotatably assorted with frame 11 ball connector and is connected, first driving mechanism can be motor and forms, and hopper 12 is connected with motor by belt, and motor drives hopper 12 to rotate.
For airing device 20, its technical scheme taked is as Fig. 4, 5, shown in 6, airing device 20 comprises horizontally disposed foraminous conveyer, feed end and the corresponding layout of the lower end discharging mouth of pipe 131 of scalding blue or green carrier pipe 13 of foraminous conveyer, scalding to be provided with between blue or green carrier pipe 13 and foraminous conveyer makes tealeaves evenly drop down onto cloth materials and parts 24 on foraminous conveyer along the bandwidth direction of foraminous conveyer, the middle part of foraminous conveyer is positioned at bellows 25, and foraminous conveyer comprises, first of lower layout, two guipures 21, 22, first, two guipures 21, water leg 23 is provided with between 22, water leg 23 layout corresponding with the blanking port of cloth materials and parts 24, bellows 25 are that the casing of strip is formed, the vacancy portion passed for foraminous conveyer is offered at the two ends of casing, the bottom of bellows 25 arranges air inlet pipe interface 251, the top of bellows 25 sets out air pipe interface 252, horizontally disposed air distribution plate 253 and gas collection plate 254 is also provided with in bellows 25, air distribution plate 253 and gas collection plate 254 are orifice plate and form, gas collection plate 254 is positioned at the upside of the first guipure 21, air distribution plate 253 is positioned at the downside of the second guipure 22, in bellows 25 first, two guipures 21, also first is provided with between 22, two tracheae 20a, 20b, first, two tracheae 20a, 20b lays respectively at two edge (two edge of throughput direction) of foraminous conveyer and arranges (that is first respectively along the throughput direction of foraminous conveyer, two tracheae 20a, the length direction of 20b is consistent with the throughput direction of foraminous conveyer), first, two tracheae 20a, the pipe shaft of 20b is arranged at intervals with the first air nozzle, the outgassing direction of the first air nozzle points to the middle part of foraminous conveyer obliquely, and first, two guipures 21, the 3rd tracheae 20c is also provided with between 22, 3rd tracheae 20c is positioned at the discharge end of foraminous conveyer and the width along foraminous conveyer is arranged, the pipe shaft of the 3rd tracheae 20c is arranged at intervals with the second air nozzle, the outgassing direction of the second air nozzle points to the side away from foraminous conveyer obliquely, air inlet pipe interface 251 and first, two, three tracheaes are all connected with the air outlet of the second blower fan.
Drop down onto on foraminous conveyer because tealeaves can not directly impact, therefore needing, cloth materials and parts 24 are set and carries out buffering cloth, prevent tealeaves impaired and tealeaves is evenly arranged at the bandwidth direction of foraminous conveyer.By passing into thermal current in the air inlet mouth of pipe aweather case 25, thermal current makes the tealeaves of foraminous conveyer stir dehydration by being uniformly distributed of cloth materials and parts, makes tealeaves rapid airing.The setting of first and second tracheae 20a, 20b be drop and increase tealeaves when preventing tealeaves from stirring on the first guipure from the edge of guipure stir effect, shorten tealeaves flash-off time.The air-flow that 3rd air nozzle is formed can make tealeaves depart from from foraminous conveyer, enters subsequent processing.As arranged the first conveyer belt 26 at the blanking end of foraminous conveyer, the upper strata belt body of the first conveyer belt 26 takes the shape of the letter U, first conveyer belt 26 and foraminous conveyer interlaced arrangement, the tealeaves fallen from foraminous conveyer like this drops down onto in the first conveyer belt 26, is delivered to subsequent processing carries out other and operate by the first conveyer belt 26.
Concrete is operating as, as shown in Figure 7, cloth materials and parts 24 comprise the coaming plate 243 of drapery panel and the setting of drapery panel periphery, drapery panel is that a folding shape plate body is formed, the height of folding shape plate body reduces gradually along the throughput direction of foraminous conveyer, the width of folding shape plate body increases gradually along the throughput direction of foraminous conveyer, folding shape plate body comprises the first plate body 241 and the second plate body 242 that the throughput direction along foraminous conveyer is arranged successively, second plate body 242 is arranged to concordant blade-like compared with the side of low side, second plate body 242 is 3 ~ 5 ° with angle formed by horizontal plane, first plate body 241 is 5 ~ 8 ° with angle formed by horizontal plane, scald the lower end charging mouth of pipe and the corresponding layout of the first plate body 241 of blue or green carrier pipe 13, the boiling hot blue or green heart yearn of the carrier pipe 13 lower end discharging mouth of pipe 131 and the angle of the first plate body 241 are 8 ~ 10 °, scald the lower end discharging mouth of pipe 131 of blue or green carrier pipe 13 and be arranged to horn-like (that is the lower end discharging mouth of pipe 131 be arranged to cross section that is horn-like and the lower end discharging mouth of pipe 131 be elliposoidal) that cross section is elliposoidal.Above-mentioned drapery panel can make tealeaves be uniformly distributed along the width of foraminous conveyer, improves follow-up tealeaves and dries effect.The control of above-mentioned angle is necessary, its can make tealeaves smooth-going drop down onto on foraminous conveyer, prevent tealeaves and foraminous conveyer from clashing into, tealeaves is made to be stuck in mesh interior or broken, found by great many of experiments optimization, adopt above-mentioned angle to implement, the breakage rate of tealeaves can be down to less than 0.8%, greatly improves tea leaf quality.Cloth materials and parts 24 are by connector and support Joint.
Because tealeaves is in boiling hot blue or green process, the impurity on tealeaves surface and pesticide residue can be in the hot water molten, in order to energy-conservation, general hot water and thermal current repeat to recycle, therefore, the present invention adopts scheme as shown in Figure 8 to implement: the delivery port of water leg 23 is connected with rough filtering device 10A, the delivery port of rough filtering device 10A is connected with organic matter removal device 10B, the delivery port of organic matter removal device 10B is connected with heater 10C, the delivery port of heater 10C is connected with hot-water cylinder 10D, and the delivery port of hot-water cylinder 10D is connected with hot-water line and is connected; The escape pipe interface of bellows is connected with the first blower fan 20A, the gas outlet of the first blower fan is connected with dehydrating unit 20B, the gas outlet of dehydrating unit 20B is connected with heater 20C, the gas outlet of heater 20C is connected with the second blower fan 20D, and the gas outlet of the second blower fan 20D is connected with the air inlet pipe interface of bellows.Rough filtering device 10A can be general net filtration device, and for removing some larger impurity, organic matter removal device 10B is mainly used for removing the pesticide residue in water body, can be charcoal absorption filter or other conventional pesticides removal devices; Heater 10C heats hot water, makes the water temperature of hot water meet tealeaves and scalds blue or green demand, realized the conveying of hot water between rough filtering device 10A, organic matter removal device 10B, heater 10C, hot-water cylinder 10D, hopper by the pump housing.Thus realize energy-conservation basis ensureing scalding continuously of tealeaves is blue or green.Dehydrating unit 20B for removing the moisture in thermal current, the demand that heater 20C dries to meet tealeaves for the temperature improving thermal current.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; to know in the present invention after contents; under the premise without departing from the principles of the invention; can also make some equal conversion to it and substitute, these convert on an equal basis and substitute and also should be considered as belonging to protection scope of the present invention.
Claims (2)
1., for the production of a new method for thatch odor type tealeaves, comprise following operating procedure:
Spread: the fresh leaf plucked is positioned over spread on device and carries out spreading until tealeaves color starts to turn dark, spread in process and stir fresh leaf;
First baking: tealeaves is placed in the baking oven of 125 ~ 130 DEG C after spreading, hot blast stirs dry 4 ~ 5min;
Scald blue or green: dropped into by tealeaves to scald in blue or green device after just drying and scald blue or green process 50 ~ 55s, controlling hot water temperature is 90 ~ 95 DEG C, after scalding green grass or young crops, tea leaf conveying is delivered to airing device and dries;
Complete: after drying, tealeaves is put into roller fixation machine 150 ~ 160 DEG C and to complete process 5 ~ 8min;
Reason bar, oven dry: tealeaves is placed in carding machine and carries out reason bar, reason bar and spread after terminating in drying on bed, to push in the first baking oven 140 DEG C and carry out one-level drying and processing to the moisture content of tealeaves by drying bed and be down to 25%, being taken out by tealeaves after one-level drying and processing terminates is placed on the bamboo plaque of spreading for cooling device, cooled by gas distribution pipe blowing cooling air stream, in tealeaves, Mao Xiang extract is sprayed by liquid distributor after cooling, tealeaves is pushed 90 DEG C of secondary drying and processings in the second baking oven, until moisture content is down to 3 ~ 5% after spraying Mao Xiang extract; The preparation method of the fragrant extract of hair is: fresh Mao Xiang fragmentation squeezing is obtained Mao Xiang mother liquor after filtration, Mao Xiang mother liquor and distilled water is prepared according to the volume ratio of 1:50 and obtains hair perfume extract; The fountain height of the fragrant extract of hair is: the tealeaves after per kilogram one-level drying and processing sprays the fragrant extract of hair of 10 ~ 12ml;
Refrigeration slaking: after oven dry, tealeaves is placed in cold storage plant 0 ~ 5 DEG C, refrigeration slaking 1 month;
Titian, packaging: the tealeaves after refrigeration slaking is put into fragrance extracting machine 85 DEG C of Titian 25min, Titian terminates rear cooling vacuum packaging;
Spreading for cooling device comprises the bamboo plaque of the second conveyer belt and conveying on it, gas distribution pipe is provided with above the front end of the second conveyer belt, gas distribution pipe is arranged along the bandwidth range of the second conveyer belt, gas distribution pipe is arranged at intervals with the 3rd air nozzle, gas distribution pipe is connected with cold air source, is provided with liquid distributor above the rear end of the second conveyer belt, and liquid distributor is arranged along the bandwidth range of the second conveyer belt, liquid distributor is arranged at intervals with shower nozzle, and liquid distributor is connected by the fragrant extract storage tank of pumping installations and hair;
Scald blue or green device and comprise vertical shape layout for adding the hopper of tealeaves and installing the frame of hopper, internal face at the bottom of the bucket of hopper is hemispheric arcwall face, the center of curvature of arcwall face is positioned at hopper oral area side, the lowest part of arcwall face is provided with discharging interface, hopper rotates around its heart yearn and is fixed in frame, hopper is connected with its first driving mechanism carrying out rotating of driving, the oral area of hopper is provided with hot-water line, hot-water line is that the body of inverted cone zigzag shape is formed, the lower end of hot-water line is shutoff shape, the hypomere of hot-water line to be plugged in hopper and hot-water line be positioned at hopper pipe shaft on interval set out water hole, the water outlet direction of apopore is the interior sidewall surface pointing to hopper obliquely, the downside of hopper is provided with boiling hot blue or green carrier pipe, the upper end and the discharging interface that scald blue or green carrier pipe form to be rotatably assorted around the heart yearn of hopper and are connected, boiling hot blue or green carrier pipe and hot-water line are fixed in frame, the upper end of hot-water line is connected with hot-water cylinder and is connected, adjacent upper on hot-water line, lower two-layer apopore is that interleaved shape is arranged,
Airing device comprises horizontally disposed foraminous conveyer, feed end and the corresponding layout of the lower end discharging mouth of pipe of scalding blue or green carrier pipe of foraminous conveyer, scalding to be provided with between blue or green carrier pipe and foraminous conveyer makes tealeaves evenly drop down onto cloth materials and parts on foraminous conveyer along the bandwidth direction of foraminous conveyer, the middle part of foraminous conveyer is positioned at bellows, foraminous conveyer comprises, first of lower layout, two guipures, first, water leg is provided with between two guipures, water leg layout corresponding with the blanking port of cloth materials and parts, bellows are that the casing of strip is formed, the vacancy portion passed for foraminous conveyer is offered at the two ends of casing, the bottom of bellows arranges air inlet pipe interface, the top of bellows sets out air pipe interface, horizontally disposed air distribution plate and gas collection plate is also provided with in bellows, air distribution plate and gas collection plate are orifice plate and form, gas collection plate is positioned at the upside of the first guipure, air distribution plate is positioned at the downside of the second guipure, in bellows first, also first is provided with between two guipures, two tracheaes, first, two tracheaes lay respectively at two edge of foraminous conveyer and the throughput direction along foraminous conveyer is arranged respectively, first, the pipe shaft of two tracheaes is arranged at intervals with the first air nozzle, the outgassing direction of the first air nozzle points to the middle part of foraminous conveyer obliquely, first, the 3rd tracheae is also provided with between two guipures, 3rd tracheae is positioned at the discharge end of foraminous conveyer and the width along foraminous conveyer is arranged, the pipe shaft of the 3rd tracheae is arranged at intervals with the second air nozzle, the outgassing direction of the second air nozzle points to the side away from foraminous conveyer obliquely.
2. according to claim 1 for the production of the new method of thatch odor type tealeaves, it is characterized in that: cloth materials and parts comprise the coaming plate of drapery panel and the setting of drapery panel periphery, drapery panel is that a folding shape plate body is formed, the height of folding shape plate body reduces gradually along the throughput direction of foraminous conveyer, the width of folding shape plate body increases gradually along the throughput direction of foraminous conveyer, folding shape plate body comprises the first plate body and the second plate body that the throughput direction along foraminous conveyer arranges successively, second plate body is arranged to concordant blade-like compared with the side of low side, formed by second plate body and horizontal plane, angle is 3 ~ 5 °, formed by first plate body and horizontal plane, angle is 5 ~ 8 °, scald the lower end charging mouth of pipe and the corresponding layout of the first plate body of blue or green carrier pipe, the boiling hot blue or green heart yearn of the carrier pipe lower end discharging mouth of pipe and the angle of the first plate body are 8 ~ 10 °, it is the horn-like of elliposoidal that the lower end discharging mouth of pipe of boiling hot blue or green carrier pipe is arranged to cross section.
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| CN102578308A (en) * | 2012-02-15 | 2012-07-18 | 黄山市黟县五溪山茶厂有限公司 | Method for producing tea |
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