CN102753029A - Tea leaf-transporting apparatus - Google Patents
Tea leaf-transporting apparatus Download PDFInfo
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- CN102753029A CN102753029A CN2010800640370A CN201080064037A CN102753029A CN 102753029 A CN102753029 A CN 102753029A CN 2010800640370 A CN2010800640370 A CN 2010800640370A CN 201080064037 A CN201080064037 A CN 201080064037A CN 102753029 A CN102753029 A CN 102753029A
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- Prior art keywords
- tealeaves
- hot water
- tea leaves
- tea
- pipe
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 81
- 241001122767 Theaceae Species 0.000 claims abstract description 64
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 claims abstract description 34
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229960001948 caffeine Drugs 0.000 claims abstract description 17
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 claims abstract description 17
- 102000004316 Oxidoreductases Human genes 0.000 claims abstract description 13
- 108090000854 Oxidoreductases Proteins 0.000 claims abstract description 13
- 230000001954 sterilising effect Effects 0.000 claims description 15
- 230000000415 inactivating effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 230000009849 deactivation Effects 0.000 claims 1
- 230000003134 recirculating effect Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 3
- 239000010935 stainless steel Substances 0.000 abstract description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 239000011347 resin Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 17
- 238000010025 steaming Methods 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- 238000004659 sterilization and disinfection Methods 0.000 description 13
- 230000009467 reduction Effects 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 230000018044 dehydration Effects 0.000 description 6
- 238000006297 dehydration reaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 229920000832 Cutin Polymers 0.000 description 5
- 230000002779 inactivation Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- GHCZTIFQWKKGSB-UHFFFAOYSA-N 2-hydroxypropane-1,2,3-tricarboxylic acid;phosphoric acid Chemical compound OP(O)(O)=O.OC(=O)CC(O)(C(O)=O)CC(O)=O GHCZTIFQWKKGSB-UHFFFAOYSA-N 0.000 description 1
- 102000005575 Cellulases Human genes 0.000 description 1
- 108010084185 Cellulases Proteins 0.000 description 1
- 101000610640 Homo sapiens U4/U6 small nuclear ribonucleoprotein Prp3 Proteins 0.000 description 1
- 101001110823 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L6-A Proteins 0.000 description 1
- 101000712176 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L6-B Proteins 0.000 description 1
- 102100040374 U4/U6 small nuclear ribonucleoprotein Prp3 Human genes 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007979 citrate buffer Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 235000015243 ice cream Nutrition 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000002137 ultrasound extraction Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/36—Reducing or removing alkaloid content; Preparations produced thereby; Extracts or infusions thereof
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
Provided is a tea leaf-transporting apparatus whereby it is possible to transport tea leaves in a sanitary manner. The tea leaf-transporting apparatus (1) is characterized by a configuration for transporting tea leaves (11) fed into a transportation pipe (32) which is configured from a metal pipe of stainless steel or the like, or a resin pipe of vinyl chloride or the like, by means of hot water (12), and a configuration for separating the hot water (12) and the tea leaves (11) which flow out of the transportation pipe (32). Additionally, adjusting factors such as the temperature of the hot water (12) or the amount of time that the tea leaves (11) remain in the transportation pipe (32) makes it possible to sterilize the tea leaves, deactivate oxidase, reduce the cuticular layer, and reduce the amount of caffeine as said tea leaves are transported.
Description
Technical field
Device that the present invention relates to the tealeaves of plucking is carried and tealeaves bactericidal unit, tealeaves cuticula reduce device, the tealeaves caffeine reduces device, tealeaves inactivating oxidase device.
Background technology
For tea, for example can the tealeaves of plucking be steamed green grass or young crops, with dry on one side the kneading of tea of steaming behind the green grass or young crops,, make and give birth to tea (waste tea) on one side the tea-drying after kneading, again fine finishining such as system are cured in this lifes tea enforcement and wait and make.
In the past, when tea making, hardly the tealeaves of plucking was sterilized, cleaned.The tealeaves of plucking in the Japan Kagoshima area in most cases is attached with volcanic ash, in this area tealeaves of plucking is cleaned, but other area is cleaned the tealeaves of plucking hardly.All do not carry out the tealeaves sterilization, therefore, the device of almost tealeaves not being sterilized has just just been seen in following patent documentation 1 and has been carried out the tealeaves sterilizing and washing device that ozone sterilization cleans.
Patent documentation 1: TOHKEMY 2001-57846 communique.
Summary of the invention
Recently, exist and tea to be processed Powdered, add in the food material such as ice cream, perhaps sneak in the food material, the direct situation of edible tealeaves, this is more in the past than the necessity that had increased sanitized.
Device shown in the above-mentioned patent documentation 1 is to be used for the ozone generating-device that ozone sterilization cleans, and costs an arm and a leg, and the high problem of cost is arranged, and also will stir tealeaves with agitator, therefore possibly injure tealeaves, and quality is reduced.
And, when in factory, carrying tealeaves, use ribbon conveyer or jigging conveyer etc. mostly.They are open mostly, possibly make to adhere to dust on the tealeaves.When particularly carrying with jigging conveyer, tealeaves is broken, is easy to generate the tealeaf residue bits, and broken tealeaves sheet dances in the air in factory, must clean continually.
Therefore; The object of the present invention is to provide the tealeaves Handling device that wholesomely to carry tealeaves, provide further that the tealeaves bactericidal unit, tealeaves inactivating oxidase device, the tealeaves cuticula that possess with the same formation of this device reduce device, the tealeaves caffeine reduces device.
Tealeaves Handling device of the present invention is characterised in that to possess following formation: in the carrying pipe, supply with tealeaves, with the hot water carrying, will be separated with tealeaves by the hot water that this carrying pipe is discharged.
Tealeaves Handling device of the present invention is with carrying pipe carrying tealeaves, therefore can not adhere to dust etc., and in addition, the tealeaves sheet can not disperse around yet, can wholesomely carry tealeaves.And, be medium carrying tealeaves with hot water, sterilization, inactivating oxidase, the cuticula that can carry out tealeaves thus reduces, caffeine reduces.
Description of drawings
Fig. 1 is the skeleton diagram that schematically shows the tealeaves Handling device of one embodiment of the invention.
Fig. 2 is the approximate three-dimensional map of supply unit that schematically shows the tealeaves Handling device of Fig. 1.
Fig. 3 is the separated part that schematically shows the tealeaves Handling device of Fig. 1, (A) is approximate three-dimensional map, (B) is summary sectional view.
Fig. 4 is the approximate three-dimensional map of processing cleaning part that schematically shows the tealeaves Handling device of Fig. 1.
The specific embodiment
Below an embodiment of tealeaves Handling device of the present invention is described.But the present invention is not limited to this embodiment.
The tealeaves Handling device 1 of one embodiment of the invention is as shown in Figure 1; Possess supply unit 2, trucking department 3, separated part 4, processing cleaning part 5 and dehydration portion 6; The tealeaves that has passed through dehydration portion 6 can carry out and same operation, the drying process kneaded in the past, is processed into living tea.
Supply unit 2 is the devices that tealeaves are supplied to trucking department 3; For example shown in Fig. 1 or 2; It is the formation that possesses adding portion 21, conveyor portion 22 and discharge portion 23; Can be following formation: the tealeaves 11 that is added by adding portion 21 drops on the conveyor portion 22, is transported to discharge portion 23, and tealeaves 11 is supplied to trucking department 3 by discharge portion 23.
More particularly; Adding portion 21 be upside be provided with add the inlet 21a, be provided with outlet 21b at downside; Form the inclined plane in inside, make by the tealeaves 11 that adds inlet 21a adding and be pooled to outlet 21b, quantitative tealeaves 11 is dropped on the conveyor portion 22 by outlet 21b.
Through trucking department 3 carrying tealeaves 11, of the back, can carry out the reduction of the sterilization of tealeaves, cuticular reduction, caffeine, oxidasic inactivation; In order to carry out these operations expeditiously, require hot water 12 turbulization, preferably with Re=DV/ ν (D: bore; V: mean flow rate, ν: the Reynolds number kinematic coefficient of viscosity) is Re＞30,000; Preferred especially Re＞70,000.
As the formation more specifically of trucking department 3, carrying pipe 32 can use pitch tubes such as metal tube such as stainless steel, aluminium or vinyl chloride etc., and can preferably use internal diameter is the pipe that 23.0 mm are above, preferred especially 47.8 mm are above.Internal diameter through making carrying pipe 3 is more than 23.0 mm, and tealeaves 11 is stirred, and can fully contact with hot water, can carry out the sterilization of tealeaves, cuticular reduction, the reduction of caffeine, oxidasic inactivation etc.
This carrying pipe 32 can be that linearity is arranged, but for turbulization, is preferably formed one or more bent position, and further preferably making difference of height is more than 2 m, more than preferred especially 5 m.Also preferably carrying pipe 32 be provided with the altered current of diameter mixing parts (not shown) midway, with turbulization.
Tealeaves 11 can be set at 10 seconds-120 seconds through the time in the carrying pipe 32, and preferred 10 seconds-90 seconds, preferred especially 30 seconds-90 seconds; For example, when making the flow velocity of hot water 12 be 0.5 m/s, can make the length of carrying pipe 32 is 5 m-60 m; Preferred 5 m-45 m, preferred especially 15 m-45 m.
Hot water storage portion 34 stores the device that flows into the hot water 12 in the carrying pipe 32 in advance while regulating temperature, preferably is provided with filter 34b at the flow export 34a that flows out hot water 12, filters hot water 12, removes unwanted material in advance.
More particularly, cylindrical portion 41 forms cylindric, and carrying pipe 32 tangentially is connected with periphery 41a top, and outlet 32a is formed on the periphery 41a of cylindrical portion 41.Discharge pipe 44 tangentially is connected with the below of this coupling part, the moving on the periphery 41a that mouthful 44a is formed at cylindrical portion 41 of discharge pipe 44.The potential energy of cylindrical portion 41 tealeaves 11 of being discharged by carrying pipe 32 capable of using separate tealeaves 11 with hot water 12, the tealeaves 11 of being discharged by carrying pipe 32 streaks on the periphery 41a of cylindrical portion 41, and shape rotation in the shape of a spiral gets into mouthful 44a that moves into of discharge pipe 44.The hot water 12 of being discharged by carrying pipe 32 likewise streaks on the periphery 41a of cylindrical portion 41 with tealeaves 11, but because gravity, below falling into during around periphery 41a, gets into pars infundibularis 42, comes together in the hot water recoverer 45 that below pars infundibularis 42, possesses.Preferably on pars infundibularis 42, be provided with latticed filter 43, like this, tealeaves 11 can not get into pars infundibularis 42.
The tealeaves 11 that gets into discharge pipe 44 flows in pipe, drops on the conveyor portion 46, is carried to processing cleaning part 5.Conveyor portion 46 can be used ribbon conveyer, jigging conveyer etc.
Should explain that the hot water 12 that preferably is collected in hot water recoverer 45 can be transported to carrying pipe 32 once more through pump 47 grades, be carried to hot water storage portion 34 via recovery tube 48.
Processing cleaning part 5 can cool off tealeaves when flushing residues in the hot water etc. of tealeaves; For example shown in Fig. 1 or 4; Can be the formation that possesses conveyor portion 51 and spray portion 52, can be following formation: by 52 pairs in spray portion tealeaves 11 water sprays on the conveyor portion 51 of flowing through, flushing residues in the liquid of tealeaves 11; Cool off tealeaves simultaneously, process cleaning.
The moisture that is attached to tealeaves during dehydration portion 6 can clean processing is removed, and for example can be the formation to tealeaves 11 blowings, or the formation that makes tealeaves 11 rotations, centrifugalizes.
The tealeaves of accomplishing after the above-mentioned dehydration 11 is carried through conveyor portion 61, can deliver to the follow-up operation etc. of kneading.
As stated, tealeaves Handling device 1 is medium, carries through carrying pipe 32 with hot water 12, does not therefore have adhering to of dust in the extraneous gas etc., and the tealeaves sheet also can not disperse around, can wholesomely carry tealeaves.
In above-mentioned; Hot water 12 is 90 ℃-100 ℃, to be supplied to carrying pipe 32 the time till the discharge of playing be 15 seconds-120 seconds, make reynolds number Re is Re＞30 by tealeaves 11 if make; 000; Then can carry out disinfection, so this device 1 also can be called the tealeaves bactericidal unit assorted bacterium of being attached to tealeaves 11 etc.In addition; Hot water 12 is 90 ℃-100 ℃, to be supplied to carrying pipe 32 the time till the discharge of playing be 30 seconds-120 seconds, make reynolds number Re is Re＞30 by tealeaves 11 if make; 000, then can make the inactivating oxidase of tealeaves 11, so this device 1 also can be described as tealeaves inactivating oxidase device.In the past, oxidasic inactivation was to use steaming machine etc., young worker's preface carries out through steaming, and in this device 1, carries out oxidasic inactivation while can carry, and can omit steaming young worker preface.
In above-mentioned; Hot water 12 is 60 ℃-100 ℃, to be supplied to carrying pipe 32 the time till the discharge of playing be 10 seconds-120 seconds, make reynolds number Re is Re＞30 by tealeaves 11 if make; 000; Then can make to be present in tealeaves 11 surfaces, the more cuticula reduction that contains cutin, so this device 1 also can be described as tealeaves cuticula reduction device.Cuticula contains unrighted acid, thinks that this is one of reason of giving birth to deteriorations such as tea, through reducing cuticula, can suppress to give birth to the deterioration of tea.
In above-mentioned; Hot water 12 is 80 ℃-100 ℃, to be supplied to carrying pipe 32 the time till the discharge of playing be 10 seconds-120 seconds, make reynolds number Re is Re＞30 by tealeaves 11 if make; 000; Then the caffeine stripping in the tealeaves 11 can reduce its amount in hot water, so this device 1 also can be described as caffeine reduction device.
Above-mentioned device 1 not only carried tealeaves 11, also possesses functions such as sterilization, inactivating oxidase, cuticula reduction, caffeine reduction, can make health and high-quality tea.
(test)
For sterilization, inactivating oxidase, the cuticula of confirming above-mentioned tealeaves reduces, the effect of caffeine reduction, carry out following test.When carrying out following test, use stainless steel sanitary pipe, use sanitary pump (rock well mechanical industry (strain) manufacturings) conduct to be used to transport the pump of hot water as the carrying pipe.
(sterile test)
Making trial target 1-5 as follows.
Use pump, 90 ℃ hot water is delivered to the carrying pipe of the linearity that is set at internal diameter shown in the below table 1 and length with flow velocity 0.5 m/s.Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ) in this pipe.Tealeaves is about 30-120 second through the time in the carrying pipe.Then, the tealeaves of being discharged by carrying pipe is sprayed the water (about 25 ℃) of normal temperature with the spray shape, be cooled to about 25 ℃.The outward appearance of this tealeaves of visualization at first.Then, mensuration is adhered to the general bacterium number on it.This mensuration is to compile, carry out through pour plate method according to inspection of food hygiene index microorganism.
Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ) in wire netting tube rotation stirring-type steaming machine (カ ワ サ キ machine worker (strain) manufacturing); Carry out 90 seconds steaming; Take out this tealeaves, spray the water (about 25 ℃) of normal temperature, be cooled to about 25 ℃ with the spray shape; Make tea, with this as contrast 1.
The fresh tea passes of just having plucked is adopted in contrast 2.
For contrast 1 and 2, observe with the above-mentioned outward appearance of likewise carrying out, in addition, measure general bacterium number attached to it.
Its result is shown in below table 1.
[table 1]
As shown in table 1, can confirm to have sterilization effect through tealeaves is carried in the carrying pipe with hot water.In trial target 2-4, sterilization effect is high, although the processing time of trial target 2 is identical with trial target 5, can confirm that sterilization effect is high.It is thus clear that Reynolds number is big more, then the mixing effect in the pipe is high more, and sterilization effect is high more.
(inactivating oxidase test)
Making trial target 6-10 as follows.
Use pump 90 ℃ hot water to be delivered to the linearity carrying pipe that is set at condition shown in the below table 2.Ratio with 30 kg/hr in this pipe adds tealeaves (No. 2 tea of ヤ Block キ タ).Tealeaves is about 60 seconds through the time in the carrying pipe.Spray the water (about 25 ℃) of normal temperature to the tealeaves of discharging with the spray shape then, be cooled to about 25 ℃ by carrying pipe.Measure the oxidizing ferment of this tealeaves.This mensuration is the degree of heat decision method according to tealeaves, and the chromogenic reaction that 5 rhizomes of use convenience sampling carried out 5 minutes is carried out.The detailed content of this method is recorded in paragraph [0011]-[0030] of TOHKEMY 2006-304624 communique etc.
Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ) in wire netting tube rotation stirring-type steaming machine (カ ワ サ キ machine worker (strain) manufacturing); Carry out 60 seconds steaming; Take out this tealeaves, spray the water (about 25 ℃) of normal temperature, be cooled to about 25 ℃ with the spray shape; Make tea, with this as contrast 3.
The fresh tea passes of just having plucked is adopted in contrast 4.
For contrast 3 and 4, with the above-mentioned oxidizing ferment of likewise measuring.
Its result is shown in below table 2.
[table 2]
Like table 2 expression, can confirm through tealeaves is carried in the carrying pipe of internal diameter 47.8 mm with hot water, with steaming machine likewise, inactivating oxidase.In the carrying pipe of internal diameter 23.0 mm-35.7 mm, flow velocity 0.5 m/s, the visible part variable color, but do not have big problem on the quality.In the carrying pipe of internal diameter 23.0 mm, when flow velocity is 1.0 m/s, with steaming machine likewise, inactivating oxidase.In the carrying pipe of internal diameter 18.4 mm, the stem of visible more variable color, oxidizing ferment is inactivation not, and deviation is bigger.
(cuticula reduces test)
Making trial target 11,12 as follows.
Use pump, 90 ℃ hot water delivered to the linearity carrying pipe of internal diameter 47.8 mm, total length 5 m or 15 m with flow velocity 0.5 m/s.Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ) in this pipe.Tealeaves is about 10 seconds or 30 seconds through the time of carrying pipe.Then the tealeaves of being discharged by carrying pipe is sprayed the water (about 25 ℃) of normal temperature with the spray shape, be cooled to about 25 ℃.Measure the cutin weight of this tealeaves.This mensuration is carried out as follows.
At first, with the drill of diameter 20 mm, (per 1 is 3.14 cm to drill through discoid tealeaves sheet from 30 tealeaves
2).This tealeaves sheet is soaked in the reactant liquor that 20 ml phosphoric acid-citrate buffer solutions (pH3.0), 2 ml cellulases (novozyme Celluclast 1.5 L), 0.5ml pectase (novozyme Pectinex Ultra SP-L) are mixed, reacted 24 hours down at 40 ℃.Reclaim the film (cutin) of tealeaves sheet surface transparent then, clean,, measure 30 tablet tea blade (94.2 cm its freeze drying with supersonic wave cleaning machine
2) total weight, be scaled 50 cm then
2Fresh tea passes is as cutin weight (mg).
Use wire netting tube rotation stirring-type steaming machine (カ ワ サ キ machine worker (strain) manufacturing); Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ), carries out 60 seconds steaming, takes out this tealeaves; Spray the water (about 25 ℃) of normal temperature with the spray shape; Be cooled to about 25 ℃, make tea, with this as contrast 5.
The fresh tea passes of just having plucked is adopted in contrast 6.
For contrast 5 and 6, with the above-mentioned cutin weight of likewise measuring.
Its result is shown in below table 3.
[table 3]
As shown in table 3, can confirm that cuticula reduces through with hot water tealeaves being carried in the carrying pipe.
(caffeine reduces test)
Making trial target 13 as follows.
90 ℃ hot water is delivered to the carrying pipe of the linearity of internal diameter 47.8 mm, total length 15 m with pump, with flow velocity 0.5 m/s.Ratio with 30 kg/hr adds tealeaves (No. 2 tea of ヤ Block キ タ) in this pipe.Tealeaves is about 30 seconds through the time in the carrying pipe.Then the tealeaves of being discharged by carrying pipe is sprayed the water (about 25 ℃) of normal temperature with the spray shape, be cooled to about 25 ℃.Measure the caffeine amount of this tealeaves.This mensuration is carried out as follows.With tealeaves warm air-dry dry 5 hours, pulverize with 80 ℃.The tealeaves that 200 mg should be pulverized filters with molecular filter (0.45 μ m) with 100 ml, 20% acetonitrile ultrasonic extraction 60 minutes, uses high performance liquid chromatography (HPLC), through calibration curve method this filtrating is carried out quantitatively, mensuration caffeine amount.Should explain that high performance liquid chromatography (HPLC) is by following conditional operation.
Post: Xbridge shield RP18 φ 3.5 * 150 mm that waters society makes
Flowing phase: A phase: water
B phase: acetonitrile
C phase: 1% phosphoric acid
Flow velocity: 0.5 ml/ minute
Injection rate: 5 μ L
Detect: the UV detector UV230 nm that wetars society makes
Gradient condition: with reference to below table 4
[table 4]
Use wire netting tube rotation stirring-type steaming machine (カ ワ サ キ machine worker (strain) manufacturing); Ratio with 30 kg/hr is carried out 30 seconds steaming with tealeaves (No. 2 tea of ヤ Block キ タ), takes out this tealeaves, sprays the water (about 25 ℃) of normal temperature with the spray shape; Be cooled to about 25 ℃; With 80 ℃ warm air-dry dry 5 hours, make tea, with this as contrast 7.
The fresh tea passes of just having plucked is adopted in contrast 8.
For contrast 7 and 8, with the above-mentioned caffeine amount of likewise measuring.
Its result is shown in below table 5.
[table 5]
As shown in table 5, can confirm that the caffeine amount reduces through with hot water tealeaves being carried in the carrying pipe.
Symbol description
1 tealeaves Handling device
11 tealeaves
12 hot water
2 supply units
21 adding portions
21a adds inlet
The 21b outlet
22 conveyor portion
23 discharge portions
3 trucking departments
31 hopper portions
32 carrying pipes
The 32a outlet
33 pumps
34 hot water storage portions
The 34a flow export
The 34b filter
4 separated part
41 cylindrical portion
The 41a periphery
42 pars infundibularises
43 filters
44 discharge pipes
44a moves into mouth
45 hot water recoverers
46 conveyor portion
47 pumps
48 recovery tubes
5 processing cleaning parts
51 conveyor portion
52 spray portions
6 dehydration portions
61 conveyor portion
Claims (13)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010-031842 | 2010-02-16 | ||
| JP2010031842A JP5816410B2 (en) | 2010-02-16 | 2010-02-16 | Tea leaf conveyor |
| PCT/JP2010/073104 WO2011102055A1 (en) | 2010-02-16 | 2010-12-22 | Tea leaf-transporting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102753029A true CN102753029A (en) | 2012-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010800640370A Pending CN102753029A (en) | 2010-02-16 | 2010-12-22 | Tea leaf-transporting apparatus |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5816410B2 (en) |
| CN (1) | CN102753029A (en) |
| AU (1) | AU2010346124B2 (en) |
| WO (1) | WO2011102055A1 (en) |
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| CN105166110A (en) * | 2015-08-31 | 2015-12-23 | 王传财 | Tea leaf boiling and microwave enzyme deactivating combined green tea production system |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2011102055A1 (en) | 2011-08-25 |
| JP2011167090A (en) | 2011-09-01 |
| AU2010346124A1 (en) | 2012-08-30 |
| AU2010346124B2 (en) | 2015-04-30 |
| JP5816410B2 (en) | 2015-11-18 |
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Application publication date: 20121024 |