A kind of multilamellar induction coil and preparation method thereof
Technical field
The present invention relates to a kind of multilamellar induction coil and preparation method thereof, be specifically related to a kind of for steel back of the body copper alloy
The casting flaw of bimetal liner repairs multilamellar induction coil in operating mode and preparation method thereof.
Background technology
Steel back of the body copper alloy dual-metal lining, with the steel back of the body as carrier, can bear top load, again can be swollen with the line of pedestal
Coefficient keeps consistent;Meanwhile, steel back of the body copper alloy dual-metal lining is with excellent alloy copper sliding axletree material for lining
Layer, can form good friction pair with various quenching axles, have good mosaicism and running-in ability, when high speed
Oil-free lubrication state when having oil lubrication and low speed under all can effectively work.Steel back of the body copper alloy dual-metal lining
Quality directly affects the safety of locomotive, aircraft and automobile etc., belongs to one of key components and parts, does not permits
Permitted have casting flaw to produce, and casting flaw can not be repaired by techniques such as repair weldings, had the product of casting flaw
Product are the most all carried out and are scrapped process.
In the repair process of steel back of the body copper alloy dual-metal lining, it is possible to use induction heating apparatus, but if
Indiscriminately imitate the induction coil of the induction heating apparatus of routine, length heat time heating time of repair process, the efficiency of heating surface can be caused
Low, and the steel back of the body causes the iron atom quantity in alloy-layer many, easily with the atoms permeating time length in alloy-layer
Beyond the content allowing ferrum element to exist in alloy-layer, after ultimately resulting in reparation, product is wanted because alloying component does not reaches
Ask and scrap.Additionally, due to induction coil and the long close contact of operator, if the sense used
Answering coil safety coefficient not high enough, will badly influence the safety of operator, problem above will cause steel to be carried on the back
The failure of copper alloy dual-metal lining renovation technique, thus do not reach the working condition requirement of renovation technique.
Summary of the invention
In order to overcome existing induction coil to there is disadvantage mentioned above and deficiency in the application, it is an object of the invention to provide
A kind of multilamellar induction coil, is used for improving the efficiency of heating surface and processing safety, to meet steel back of the body copper alloy dual-metal
Requirement in lining renovation technique.It is a further object to provide the preparation side of a kind of multilamellar induction coil
Method.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of multilamellar induction coil, including induction coil assembly and connecting elements, induction coil assembly is by the line of induction
Inside circle and coil, the epoxy resin board of socket is constituted, and the outer layer of described induction coil and connecting elements is all tied with glass
Glass silk ribbon insulation paint immersion coating, described connecting elements connects the interface of adjacent two induction coils;Multiple lines of induction
Coil unit is socketed the described multilamellar induction coil of formation successively;Outermost layer at multilamellar induction coil is tied with glass tape
And insulation paint immersion coating.
Described glass tape and insullac use single or multiple lift;The thickness of described epoxy resin board be 1~
2mm。
The periphery of described multilamellar induction coil is also equipped with brass bolt and copper nut, and brass bolt is fixed with asphalt mixtures modified by epoxy resin
Fat plate.
Described brass bolt welds rows along the circumferencial direction of multilamellar induction coil at interval of 90 °;On described brass bolt
The thickness of fixing epoxy resin board is more than or equal to 3mm.
The method preparing above-mentioned a kind of multilamellar induction coil, concretely comprises the following steps:
1) anaerobic is electrolysed copper pipe to make annealing treatment, and according to dimensional requirement, by the anaerobic electrolysis after annealing
The copper pipe induction coil of the multiple different-diameter of coiling on mould respectively;
2) glass tape is twined the periphery of induction coil after annealing, then insulation paint immersion coating air-drying, or
First at the periphery insulation paint immersion coating of induction coil, being wound around glass tape again after air-drying, the repeatable operation of this process is many
Secondary;
3) first it is socketed one layer of epoxy resin board in the inner side of induction coil and forms induction coil assembly, then at epoxy
Inside resin plate, the next induction coil assembly of socket, forms described multilamellar induction coil;
4) glass tape is wound on the periphery of described multilamellar induction coil, and insulation paint immersion coating also air-dries, or
First at the periphery insulation paint immersion coating of multilamellar induction coil, it is wound around glass tape again after air-drying, the repeatable behaviour of this process
Make repeatedly;
5) connecting elements is prepared: on anaerobic electrolysis copper pipe, be wound around glass tape, then insulation paint immersion coating air-drying,
Or first insulation paint immersion coating, is wound around glass tape after air-drying again, and the repeatable operation of this process is repeatedly;Then by institute
State connecting elements to be connected on the interface of adjacent two induction coil.
The multilamellar induction coil that the present invention provides, not only increases the repair process of steel back of the body copper alloy dual-metal lining
In the efficiency of heating surface, shorten heat time heating time, after making reparation, the alloying component of product meets technological requirement;And
Improve processing safety, it is ensured that the life security of operator.Specifically, (1) epoxy resin board, absolutely
The good insulating such as edge paint and glass tape, it is ensured that the safety in operating process, and intensity is high, plays preferably
Supporting role;(2) use of connecting elements makes the preparation technology of multilamellar induction coil become simple from complexity,
Dimensional stability is more preferable, it also avoid the repeatedly annealing of induction coil;(3) induction coil is set to multilamellar,
Substantially increase the efficiency of heating surface, be effectively controlled the steel back of the body and the atoms permeating in copper alloy, it is ensured that product
Chemical composition, meets technological requirement.(4) additionally, the multilamellar induction coil of the present invention not only has structure letter
Advantage singly, easy to use, that work efficiency is high, and greatly reduce the throwing of steel back of the body copper alloy dual-metal lining
Money and use cost, have higher practical prospect.
Accompanying drawing explanation
Fig. 1 is the double-deck induction coil configuration schematic diagram in the embodiment of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the sectional view of connecting elements.
Wherein, 1-brass bolt, 2-outer coil, 3a-the first epoxy resin board, 3b-the second epoxy resin board,
3c-the 3rd epoxy resin board, 4-inner coil, 5-glass tape, 6-copper nut, 7-connecting elements, 8-insulate
Paint.
Detailed description of the invention
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, the present embodiment uses double-deck induction coil, including inner coil 4, outer coil 2,
Connecting elements 7, brass bolt 1, copper nut 6, epoxy resin board, glass tape 5 and insullac 8.Interior layer line
The outer layer of circle 4, outer coil 2 and connecting elements 7 is all tied with glass tape 5 insulation paint immersion coating 8;Outer layer
The inside of coil 2 and inner coil 4 is socketed one layer of first epoxy resin board 3a and the second epoxy resin board respectively
3b, outer coil 2 is positioned at the outside of inner coil 4, and the outermost at outer coil 2 is tied with glass tape 5,
Then insulation paint immersion coating 8;Connecting elements 7 interface with inner coil 4 and outer coil 2 respectively is connected.
Wherein, the insullac 8 of the outer layer dip-coating of inner coil 4, outer coil 2 and connecting elements 7 and being tied with
Glass tape 5 be 2 layers, increase security performance.
The double-deck induction coil configuration of the present embodiment is one layer of first epoxy resin of socket in outer coil 2
Plate 3a, then in the first epoxy resin board 3a, it is socketed inner coil 4, finally on the basis of inner coil 4
It is socketed one layer of second epoxy resin board 3b;First epoxy resin board 3a and the thickness of the second epoxy resin board 3b
It is 1~2mm.
Weld row's brass bolt 1 in the periphery of double-deck induction coil every 90 ° of directions, brass bolt 1 is fixed with
3rd epoxy resin board 3c and copper nut 6, so can avoid the gap between single coil in induction coil
Excessive, so that double-deck induction coil configuration is preferably fixed, it is ensured that the dimensional stability of induction coil.
The thickness of the 3rd epoxy resin board 3c is more than or equal to 3mm.
Specifically comprising the following steps that of the preparation method of the double-deck induction coil of the present embodiment
The first step, anaerobic is electrolysed copper pipe carry out in electric furnace 680 DEG C insulation 30min annealing, and according to
Dimensional requirement, by the anaerobic electrolysis copper pipe inner coil of two different-diameters of coiling on mould respectively after annealing
4 and outer coil 2;
Second step, welds row's brass bolt 1 in the periphery of double-deck induction coil every 90 ° of directions, and at copper spiral shell
Fix the 3rd epoxy resin board 3c and the copper nut 6 of 5mm thickness on bolt 1, and carry out 630 DEG C of insulation 60min
Annealing;
3rd step, is wound on glass tape 5 on the copper pipe periphery of outer coil 2 and inner coil 4, leaching
It is coated with one layer of insullac 8 and air-dries;
4th step, is wound on glass tape 5 on the good inner coil of three step process 4 and outer coil 2;
One layer of insullac 8 of dip-coating also air-dries;
5th step, is first socketed the first thick asphalt mixtures modified by epoxy resin of one layer of 1mm in the outer coil 2 that the 4th step is handled well
Fat plate 3a, then in the first epoxy resin board 3a, it is socketed inner coil 4, finally on the basis of inner coil 4
It is socketed the thick second epoxy resin board 3b of one layer of 1mm, forms double-deck induction coil;
3 layers of glass tape are wound on the periphery of double-deck induction coil by the 6th step, and one layer of insullac 8 of dip-coating is also
Air-dry;
7th step, first prepares connecting elements 7: be wound with glass tape 5 on anaerobic electrolysis copper pipe and be brushed with
Insullac 8, repeatable operation is once (as shown in Figure 3);Then the two ends of connecting elements 7 use fixed copper
Nut is connected on the interface of inner coil 4 and outer coil 2.