CN106658800A - Induction coil heating device and manufacturing method thereof - Google Patents

Induction coil heating device and manufacturing method thereof Download PDF

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Publication number
CN106658800A
CN106658800A CN201611064703.6A CN201611064703A CN106658800A CN 106658800 A CN106658800 A CN 106658800A CN 201611064703 A CN201611064703 A CN 201611064703A CN 106658800 A CN106658800 A CN 106658800A
Authority
CN
China
Prior art keywords
induction coil
layer
heating apparatus
induction
free glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611064703.6A
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Chinese (zh)
Inventor
黄绍军
李安国
刘秀彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Tungsten Rare Metal New Materials Ltd By Share Ltd
Original Assignee
Jiangxi Tungsten Rare Metal New Materials Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi Tungsten Rare Metal New Materials Ltd By Share Ltd filed Critical Jiangxi Tungsten Rare Metal New Materials Ltd By Share Ltd
Priority to CN201611064703.6A priority Critical patent/CN106658800A/en
Publication of CN106658800A publication Critical patent/CN106658800A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • H05B6/42Cooling of coils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2206/00Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
    • H05B2206/02Induction heating

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)

Abstract

The invention provides an induction coil heating device, which comprises an induction coil and a cylindrical aluminum oxide layer, wherein an insulating layer is arranged on the surface of the induction coil; the cylindrical aluminum oxide layer wraps the induction coil; the induction coil is of a concentric circle structure formed by winding a red copper pipe along a single direction and the induction coil is arranged at the middle part in the cylindrical aluminum oxide layer; meanwhile, two ends of the induction coil extend out of the cylindrical aluminum oxide layer; threads connected with an induction power supply are welded in two ends of the induction coil; and a filing layer is implanted into a gap part of the induction coil, so that the insulating effect of the induction coil is effectively improved, the insulating property is improved, medium-high frequency induction heating can be achieved, a metal can be heated or melted, a non-conductor magnetic conducting workpiece can also be heated by adopting graphite and the like as an induction heating source, the heating performance is reliable, the uniformity is good and the heating efficiency is high; and the induction coil heating device can be applied to induction heating places of a laboratory, industrial production and the like, and is safe and reliable in use, reasonable in structure, simple in manufacturing and relatively low in cost.

Description

A kind of induction coil heating apparatus and preparation method thereof
Technical field
The present invention relates to induction heating equipment technical field, more particularly to a kind of induction coil heating apparatus and its making side Method.
Background technology
Induction heating technique has the advantages that firing rate is fast, application is convenient, energy saving, in apparatus for melting metal because of it On be applied widely, but the induction coil in induction heating equipment is typically formed using copper pipe coiling, in copper pipe surface The megohmite insulants such as brush insulating coating are to insulate, but its resistance to elevated temperatures is poor, and surface strength is low.
In industrial production and laboratory, often vortex heat is produced as thermal source, to various metals by the use of electromagnetic induction principle Or non-metallic member is melted or heated, but medium must be heated to higher temperature(More than 700 DEG C), the time one grows, and senses Easily there is cracking peeling and come off in the outer layer insulation paint of coil, so as to cause coil exposed, insulation effect is deteriorated;Now metal, Dust is easily deposited on coil surface, in turn results in induction coil short circuit, and the efficiency of heating surface is low.In addition, induction coil fixes adopt more Bakelite is supported, and makes complicated and insufficient strength.
The content of the invention
Technical problem solved by the invention is to provide a kind of induction coil heating apparatus and preparation method thereof, to solve Shortcoming in above-mentioned background technology.
Technical problem solved by the invention employs the following technical solutions to realize:
A kind of induction coil heating apparatus, including surface be provided with insulating barrier induction coil and by induction coil be wrapped in Central column alumina layer, wherein, induction coil is concentric structure of the copper tube along single direction coiling, and induction coil is placed in Middle part in central column alumina layer, while central column alumina layer is stretched out in two terminations of induction coil, and in the line of induction Two ends of circle are welded with the screw thread being connected with induction power supply, and the gap of induction coil is implanted with packed layer.
In the present invention, the central column alumina layer middle part is provided with through hole, and through-hole diameter is same less than induction coil Circle diameter.
In the present invention, the insulating barrier that the induction coil surface is arranged includes two-layer insulated paint and two-layer alkali-free glass wool Band, and insulated paint and alkali-free glass wool tape alternation be placed on the copper tube of induction coil, to ensure the insulation on induction coil surface Effect.
In the present invention, the side lower part of central column alumina layer one is provided with the wiring hole stretched out for termination.
In the present invention, water-cooling channel is provided with the induction coil, can be to its water flowing cooling during work.
In the present invention, the copper tube is made up of T2 red coppers, and such red copper has good corrosion-resistant and processing characteristics, And it is high temperature resistant, high pressure resistant.
In the present invention, the copper tube external diameter is 12mm, and wall thickness is 2mm.
A kind of preparation method of induction coil heating apparatus, comprises the following steps that:
1)Prepare the insulating barrier on induction coil surface
First by copper tube along single direction around concentric structure is made as, then in the exhausted of one layer of fast solidification of red copper pipe surface spary Edge paint, then ground floor alkali-free glass silk ribbon is wound around into spary have on the copper tube of insulated paint;Treat ground floor alkali-free glass After silk ribbon winding is finished, then one layer of insulated paint of spary on ground floor alkali-free glass wool band, then by second layer alkali-free glass silk ribbon Being wrapped in spary has the ground floor alkali-free glass wool belt surface of second layer insulated paint, to ensure that the insulation on induction coil surface is imitated Really, finally in two ends welding screw thread of induction coil;
2)Place induction coil
Prepared by insulating barrier into the induction coil that finishes to be placed in rubber mold, the rubber mold center is solid cylinder, mould Periphery is ring-shaped rubber mould, and solid cylinder is connected on base, and base is fixed on platform, and ring-shaped rubber mould is held in base On, it is provided with the induction coil of insulating barrier and is placed between solid cylinder and ring-shaped rubber mould;
3)Prepare induction coil heating apparatus
Gap between induction coil and solid cylinder, ring-shaped rubber mould, it is equal with distilled water mixing using alumina powder Even filled therewith, slurry is then dried, be placed in baking oven after the demoulding, and ladder-elevating temperature to 400 DEG C make slurry curing, obtain ring Column alumina layer, then central column alumina layer is stretched out in two terminations of induction coil, you can obtain induction coil heating apparatus.
In the present invention, step 2)In, platform lower section is provided with oscillating column pump, for the slurry of compacting filling.
Beneficial effect:
1)Induction coil is wrapped up by central column alumina layer in the present invention, effectively improves the insulation effect of induction coil, not only Insulating properties are improve, and is capable of achieving medium-high frequency sensing heating, both can have been heated or fusing metal, it is also possible to which graphite etc. is used as sensing Pyrotoxin heats non-conductor magnetic conduction workpiece, and heating properties reliability, uniformity is good, and the efficiency of heating surface is high;
2)Intensity of the present invention is high, supports convenient, can be applicable to the sensing heating such as laboratory and industrial production place, can using safety Lean on;
3)Present configuration rationally, makes simple, and cost is relatively low.
Description of the drawings
Fig. 1 is the structural representation of presently preferred embodiments of the present invention.
Fig. 2 is the rubber mold sectional view in presently preferred embodiments of the present invention.
Fig. 3 is the rubber mold structural representation in presently preferred embodiments of the present invention.
In figure, 1, induction coil, 11, termination, 2, solid cylinder, 3, ring-shaped rubber mould, 4, base, 5, central column aluminum oxide Layer.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are readily apparent from clearly, tie below Conjunction is specifically illustrating, and the present invention is expanded on further.
A kind of induction coil heating apparatus, including surface is provided with the induction coil 1, packed layer of insulating barrier and by the line of induction Circle 1 is wrapped in interior central column alumina layer 5 with packed layer, wherein, induction coil 1 adopts copper tube coiling, by copper tube edge Single direction is placed in middle part in central column alumina layer 5 around concentric structure is made as, while two terminations of induction coil 1 11 stretch out central column alumina layer 5, and are welded with screw thread at two terminations 11 of induction coil 1, to be connected with induction power supply, Filling is placed on the gap of induction coil 1;The middle part of central column alumina layer 5 is provided with through hole, and through-hole diameter is less than sensing The concentric circular diameter of coil.
The insulating barrier that the surface of the induction coil 1 is arranged includes two-layer insulated paint and two-layer alkali-free glass silk ribbon, and insulate Paint is placed on the copper tube of induction coil 1 with alkali-free glass wool tape alternation, to ensure the insulation effect on the surface of induction coil 1.
The side lower part of central column alumina layer 5 one is provided with the wiring hole stretched out for termination 11.
Water-cooling channel is provided with the induction coil 1, can be to its water flowing cooling during work.
The copper tube is by T2 red coppers(Such red copper has good corrosion-resistant and processing characteristics, and high temperature resistant, resistance to height Pressure)Make.
The copper tube external diameter is 12mm, and wall thickness is 2mm.
A kind of preparation method of induction coil heating apparatus, comprises the following steps that:
1)Prepare the insulating barrier on the surface of induction coil 1
First by copper tube along single direction around concentric structure is made as, then in the exhausted of one layer of fast solidification of red copper pipe surface spary Edge paint, then ground floor alkali-free glass silk ribbon is wound around into spary have on the copper tube of insulated paint;Treat ground floor alkali-free glass After silk ribbon winding is finished, then one layer of insulated paint of spary on ground floor alkali-free glass wool band, then by second layer alkali-free glass silk ribbon Ground floor alkali-free glass wool belt surface is wrapped in,
To ensure the insulation effect on the surface of induction coil 1, screw thread is finally welded at two terminations 11 of induction coil 1;
2)Place induction coil 1
Insulating barrier is prepared the induction coil 1 for finishing to be placed in rubber mold made by high-strength rubber, the mold center is Solid cylinder 2, mould periphery is ring-shaped rubber mould 3, and solid cylinder 2 is connected on base 4, and base 4 is fixed on platform, platform Lower section is provided with oscillating column pump, and ring-shaped rubber mould 3 is held on base 4, and induction coil 1 is placed in solid cylinder 2 and ring-shaped rubber mould 3 Between;
3)Prepare induction coil heating apparatus
Gap between induction coil 1 and solid cylinder 2, ring-shaped rubber mould 3, using alumina powder and distilled water mixing Uniform filled therewith, slurry is then dried, be placed in baking oven after the demoulding, and ladder-elevating temperature to 400 DEG C make slurry curing, obtain Central column alumina layer 5, then central column alumina layer 5 is stretched out in two terminations 11 of induction coil 1, you can obtain the sense of high intensity Answer coil heating apparatus.
In the present embodiment, based on being coated with the induction coil 1 of insulating barrier by surface, by using high-strength rubber mould Tool, and carries out solidifying the induction coil heating apparatus for obtaining high intensity using alumina powder as inserts, it is to avoid heritage should Coming off for coil surface insulating barrier causes the exposed short circuit accident for causing of coil, insulation effect to greatly enhance, and is improving heat utilization Increased the intensity of induction coil 1 while rate again, it is safe and reliable.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes Change and improvement is both fallen within scope of the claimed invention.The claimed scope of the invention by appending claims and its Equivalent thereof.

Claims (9)

1. a kind of induction coil heating apparatus, it is characterised in that including surface be provided with insulating barrier induction coil and will sensing Coil is wrapped in interior central column alumina layer, wherein, induction coil is concentric structure of the copper tube along single direction coiling, And induction coil is placed in middle part in central column alumina layer, while central column aluminum oxide is stretched out in two terminations of induction coil Layer, and the screw thread being connected with induction power supply is welded with two ends of induction coil, the gap implantation of induction coil There is packed layer.
2. a kind of induction coil heating apparatus according to claim 1, it is characterised in that in the central column alumina layer Portion is provided with through hole, and the concentric circles equal diameters of through-hole diameter and induction coil.
3. a kind of induction coil heating apparatus according to claim 1, it is characterised in that the induction coil surface is arranged Insulating barrier include two-layer insulated paint and two-layer alkali-free glass silk ribbon, and insulated paint is placed in the line of induction with alkali-free glass wool tape alternation On the copper tube of circle.
4. a kind of induction coil heating apparatus according to claim 1, it is characterised in that the central column alumina layer one Side lower part is provided with the wiring hole stretched out for termination.
5. a kind of induction coil heating apparatus according to claim 1, it is characterised in that be provided with the induction coil Water-cooling channel.
6. a kind of induction coil heating apparatus according to claim 1, it is characterised in that the copper tube is T2 red copper systems Into.
7. a kind of induction coil heating apparatus according to claim 1, it is characterised in that the copper tube external diameter is 12mm, wall thickness is 2mm.
8. a kind of induction coil heating apparatus according to any one of claim 1~7, it is characterised in that induction coil adds The preparation method of thermal, comprises the following steps that:
1) insulating barrier on induction coil surface is prepared
First by copper tube along single direction around concentric structure is made as, then in the exhausted of one layer of fast solidification of red copper pipe surface spary Edge paint, then ground floor alkali-free glass silk ribbon is wound around into spary have on the copper tube of insulated paint;Treat ground floor alkali-free glass After silk ribbon winding is finished, then one layer of insulated paint of spary on ground floor alkali-free glass wool band, then by second layer alkali-free glass silk ribbon Being wrapped in spary has the ground floor alkali-free glass wool belt surface of second layer insulated paint, finally welds in two ends of induction coil Connect screw thread;
2) induction coil is placed
Prepared by insulating barrier into the induction coil that finishes to be placed in rubber mold, the rubber mold center is solid cylinder, mould Periphery is ring-shaped rubber mould, and solid cylinder is connected on base, and base is fixed on platform, and ring-shaped rubber mould is held in base On, it is provided with the induction coil of insulating barrier and is placed between solid cylinder and ring-shaped rubber mould;
3) induction coil heating apparatus are prepared
Gap between induction coil and solid cylinder, ring-shaped rubber mould, it is equal with distilled water mixing using alumina powder Even filled therewith, slurry is then dried, be placed in baking oven after the demoulding, and ladder-elevating temperature to 400 DEG C make slurry curing, obtain ring Column alumina layer, then central column alumina layer is stretched out in two terminations of induction coil, you can obtain induction coil heating apparatus.
9. a kind of induction coil heating apparatus according to claim 8, it is characterised in that the system of induction coil heating apparatus Make method and step 2) in, platform lower section is provided with oscillating column pump.
CN201611064703.6A 2016-11-28 2016-11-28 Induction coil heating device and manufacturing method thereof Pending CN106658800A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611064703.6A CN106658800A (en) 2016-11-28 2016-11-28 Induction coil heating device and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611064703.6A CN106658800A (en) 2016-11-28 2016-11-28 Induction coil heating device and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN106658800A true CN106658800A (en) 2017-05-10

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108525968A (en) * 2018-03-21 2018-09-14 福州弘博工艺有限公司 A kind of stoving process on paint spraying surface
CN109355487A (en) * 2018-11-30 2019-02-19 镇江佳联金属制品有限公司 A kind of chisel annealing treatment equipment and annealing process
CN110170775A (en) * 2019-06-13 2019-08-27 国网山东省电力公司青州市供电公司 A kind of welding magnetic-type assisted heating device and welding method
CN112839400A (en) * 2020-12-31 2021-05-25 四川瀚舟新能源科技有限公司 Battery heating assembly and manufacturing process thereof
CN114126126A (en) * 2021-12-14 2022-03-01 中国人民解放军第五七一九工厂 Method for manufacturing induction coil and method for manufacturing inductor

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US20160037586A1 (en) * 2013-03-15 2016-02-04 Hemlock Semiconductor Corporation Induction heating apparatus
CN206260097U (en) * 2016-11-28 2017-06-16 江西江钨稀有金属新材料股份有限公司 A kind of induction coil heating apparatus
CN206399183U (en) * 2017-01-12 2017-08-11 洛阳蓝海实业有限公司 A kind of electromagnetic induction aluminium melting furnace

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US5416795A (en) * 1994-05-20 1995-05-16 Kaniuk; John A. Quick change crucible for vacuum melting furnace
JPH11251049A (en) * 1997-12-29 1999-09-17 Kitashiba Electric Co Ltd Induction heating apparatus
CN2420084Y (en) * 2000-04-07 2001-02-21 东北大学 Built-in soft contace electromagnetic stirring crystallizer
CN2500061Y (en) * 2000-07-24 2002-07-10 施特里克斯有限公司 Electric heating element with sheath
CN1697574A (en) * 2004-05-14 2005-11-16 荣有限公司 Sheathing heater,its mfg. method and heater
CN101123832A (en) * 2007-07-31 2008-02-13 王文生 An electromagnetic induction thermal pipe for instantly heating electrical heater
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108525968A (en) * 2018-03-21 2018-09-14 福州弘博工艺有限公司 A kind of stoving process on paint spraying surface
CN108525968B (en) * 2018-03-21 2021-07-27 福州弘博工艺有限公司 Drying process for paint spraying surface
CN109355487A (en) * 2018-11-30 2019-02-19 镇江佳联金属制品有限公司 A kind of chisel annealing treatment equipment and annealing process
CN109355487B (en) * 2018-11-30 2020-09-04 镇江佳联金属制品有限公司 Chisel annealing treatment equipment and annealing process method
CN110170775A (en) * 2019-06-13 2019-08-27 国网山东省电力公司青州市供电公司 A kind of welding magnetic-type assisted heating device and welding method
CN110170775B (en) * 2019-06-13 2021-03-02 国网山东省电力公司青州市供电公司 Magnetic type auxiliary heating device for welding and welding method
CN112839400A (en) * 2020-12-31 2021-05-25 四川瀚舟新能源科技有限公司 Battery heating assembly and manufacturing process thereof
CN112839400B (en) * 2020-12-31 2023-02-03 四川瀚舟新能源科技有限公司 Battery heating assembly and manufacturing process thereof
CN114126126A (en) * 2021-12-14 2022-03-01 中国人民解放军第五七一九工厂 Method for manufacturing induction coil and method for manufacturing inductor

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