CN104908470A - Production method of gravure gold-adhered wallpaper - Google Patents

Production method of gravure gold-adhered wallpaper Download PDF

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CN104908470A
CN104908470A CN 201510304640 CN201510304640A CN104908470A CN 104908470 A CN104908470 A CN 104908470A CN 201510304640 CN201510304640 CN 201510304640 CN 201510304640 A CN201510304640 A CN 201510304640A CN 104908470 A CN104908470 A CN 104908470A
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gold
wallpaper
process
adhesive
gravure
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CN 201510304640
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Chinese (zh)
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虞旭光
邱贤军
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上海希尔彩印制版有限公司
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Abstract

The invention discloses a production method of gravure gold-adhered wallpaper. The production method of the gravure gold-adhered wallpaper comprises the following steps: printing water-based adhesive to a printing material by a laser version roller, curing the water-based adhesive by an inter-version drying box and controlling the temperature of the inter-version drying box to be about 120 DEG C; controlling the temperature of an embossing drying box to be 200-220 DEG C, melting the water-based adhesive on the printing material, enabling a transfer film to be in contact with the printing material by the transfer film carved by metal powder under extrusion of a rubber roller and a mirror roller and pasting the gold platinum on the transfer film to the wallpaper through the molten adhesive on the wallpaper, thereby forming an effect similar to gold stamping on the surface of the wallpaper. Through the adoption of the method, gold stamping versions are not required to be manufactured; the process of stamping gold after printing is not required; by adding the process of stamping gold, the cost and the rejection rate are high; the conventional gold stamping process is characterized by stamping gold in a cold stamping or hot stamping manner; compared with the conventional process, the production processes are reduced, the cost is reduced and the rate of finished products is increased.

Description

一种凹版粘金壁纸生产方法 One kind of method of producing a gravure adhesive gold wallpaper

技术领域 FIELD

[0001] 本发明涉及一种壁纸制作方法,尤其涉及一种凹版粘金壁纸生产方法。 [0001] The present invention relates to a method for manufacturing wallpaper, particularly to a method of producing a gravure adhesive wallpaper gold.

背景技术 Background technique

[0002] 国外壁纸产品中一些柔性版水流纹效果产品很受国内消费者的喜爱,但进口壁纸价格较高,并且国内壁纸行业没有柔性版印刷机,水流纹的效果没办法有效还原出来。 [0002] Some foreign wallpaper products flexographic flow pattern effect of the product very popular with domestic consumers, but the higher price of imported wallpaper, wallpaper industry and not domestic flexo presses, the effect of the flow pattern can not effectively restore them. 为此开发了多支凹印激光版印刷加发泡叠加的方式来代替柔性版水流纹效果。 Developed for this purpose multi-branching laser gravure printing added in place of the foamed superimposed manner flexographic flow pattern results.

[0003] 国外壁纸产品中一些柔性版水流纹效果,但进口壁纸价格较高,国外采用的是柔性版印刷机,而并且国内壁纸行业没有柔性版印刷机,所以水流纹的效果没办法有效还原出来,我们希望在没有柔性版印刷机的情形下能够制造出柔性版水流纹壁纸。 [0003] foreign wallpaper product lines in some of the flexographic water effect, but the higher price of imported wallpaper, foreign uses flexo, while domestic wallpaper industry and no flexo presses, so the effect of the flow pattern is no way to restore effective out, we hope that in the absence of a flexographic printing press capable of producing a flexographic water flow pattern wallpaper.

发明内容 SUMMARY

[0004] 本发明的目的是根据上述现有技术的不足之处,本发明目的实现由以下技术方案完成:一种凹版粘金壁纸生产方法,包括以下工艺流程:制作激光雕刻文件、机械加工、镀铜、研磨、喷胶、激光雕刻、腐蚀、清洗、镀铬和印刷,其中,所述制作激光雕刻文件流程包括以下工艺步骤:将需要粘金的部分做实地,不需要粘金的部分做空白,做激光粘金版文件。 [0004] The object of the present invention is the above-described shortcomings of the prior art, an object of the present invention is achieved by the complete technical solution: A method for producing gravure wallpaper adhesive metal, the process comprising: a file laser engraving, machining, copper, grinding, spray, laser engraving, etching, cleaning, and chrome printing, wherein the laser engraving process comprising the following process steps file: the need to do field portion gold viscous, sticky part does not require a blank gold do laser stick gold Edition files.

[0005] 优选的,所述喷胶工艺流程:在喷胶机上进行涂胶处理,控制车间温度保持在20-25度,湿度在60%以下,黑胶粘度在18-20秒,喷胶完成后在版辊表面均匀涂面一层黑胶,胶层厚度在3-5微米。 [0005] Preferably, the spray process: in the glue machine coating process, controlling the room temperature is maintained at 20-25 degrees and humidity at 60% or less, a viscosity of 18-20 seconds vinyl, glue after completion of the uniform layer of vinyl, coated surface layer thickness in the 3-5 micron plate roll surface.

[0006] 优选的,所述激光雕刻工艺流程:水流纹产品的激光工艺选择用二级雕刻,第一级是20线8丝,第二级是再加2丝的直刻,雕刻方式选择相应的雕刻功率15-20瓦,转速在800-1000r/min,进行激光雕刻,把水流纹图案雕刻在辊筒上。 [0006] Preferably, the laser engraving process: a laser process flow pattern selecting two engraving products, the first stage is a 20 line wire 8, the second level is engraved straight filaments 2 together, select the engraving method the engraving power of 15-20 watts, the rotational speed 800-1000r / min, laser engraving, the engraved pattern on the flow pattern roll.

[0007] 优选的,所述腐蚀工艺流程:把雕刻好的版辊,放到腐蚀槽中,进行腐蚀。 [0007] Preferably, the etching process: the good version engraved roller, into the etching tank, etching. 雕刻掉胶层的部分进行腐蚀,有胶的部分保护版面。 Carving out some glue layer is etched with adhesive on the part of the protection layout. 腐蚀液为36% -38%的三氯化铁。 36% -38%, the etching solution of ferric chloride.

[0008] 一种凹版粘金壁纸生产方法,其中,所述印刷工艺流程:激光版辊将水性胶印刷到承印材料上,在通过版间烘箱时将其固化,版间烘箱的温度在120度左右;控制压纹烘箱的温度在200-220度,将承印料上水性胶融化,雕刻有金属粉的转移膜在橡胶辊与镜面辊的挤压下,转移膜与承印料接触,壁纸上的溶化的胶水将转移膜上的金铂粘在壁纸上。 [0008] A method for producing a gravure adhesive wallpaper gold, wherein the printing process: a laser printing plate roller aqueous adhesive to the substrate material, when the plate by inter-curing oven, the oven temperature is between 120 degrees version left; oven temperature controlled embossing 200-220 degrees, the water-based adhesive on the substrate to melt the material, the engraved metal powder transfer film at an extrusion of the rubber roller and the mirror roll, transfer film in contact with the substrate material, wallpaper melt glue gold platinum on the transfer film glued to the wallpaper.

[0009] 本发明的优点是: [0009] The advantage of the present invention are:

[0010] 转移膜是PET材质上复合了一层金铂、银铂的复合膜,在橡胶辊与镜面辊的挤压下,当转移膜与壁纸接触时,壁纸上的溶化的胶水将转移膜上的金铂粘在壁纸上,从而在壁纸表面形成类似烫金的效果。 [0010] The transfer film of the composite film is a composite layer of gold, platinum, silver platinum on PET material, and the rubber roller pressing at the mirror surface roller, when the transfer film in contact with the wallpaper, the wallpaper glue melt transfer film platinum on gold adhered on the wallpaper, so that similar effect of the wallpaper surface gold foil. 采用本发明的方法不需要制作烫金版,也不需要印刷后再做去烫金工艺流程,增加此种工艺,成本和废品率都很高,传统烫金工艺都是采用冷烫或热烫方式来做烫金的,相比与传统工艺,减少了生产工序,成本降低并且成品率提高。 According to the present invention does not require production of gold foil version, does not need to print before making a stamping process, this process increases, costs and scrap rates are high, the traditional stamping process is cold or scalding hot way to do bronzing compared with the traditional process, reducing the production steps, cost reduction and improved yield.

附图说明 BRIEF DESCRIPTION

[0011 ] 图1是粘金壁纸剖面示意图; [0011] FIG. 1 is a schematic cross-sectional viscous gold wallpaper;

[0012] 图2是本发明中的凹版粘金生产设备的侧视图。 [0012] FIG. 2 is a side view of a gravure adhesive metal production apparatus in the present invention.

具体实施方式 detailed description

[0013] 下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。 [0013] below in conjunction with the present invention in the accompanying drawings, technical solutions of embodiments of the present invention are clearly and completely described, obviously, the described embodiments are merely part of embodiments of the present invention, but not all embodiments example. 基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 Based on the embodiments of the present invention, all other embodiments of ordinary skill in the art without any creative effort shall fall within the scope of the present invention.

[0014] 1、文件制作:依据客户要求制作文件,需要粘金的部分做实地,不需要粘金的部分做空白,做激光粘金版文件。 [0014] 1, document production: according to customer requirements document, sticky gold need to do part of the field, some do not need to stick gold blank, do laser sticky gold version of the file.

[0015] 2、机械加工:依据业务员订版单上的规格尺寸加工版辊。 [0015] 2, machining: Size processing based on the printing roller single clerk revised edition. 版辊采用无缝钢管加工,并确保动平衡在50克以内。 Roller using seamless steel tube, and ensure that the dynamic balance within 50 grams.

[0016] 3、镀铜:先镀底镍I丝,再依据金工流转单上的镀铜厚度镀铜。 [0016] 3, copper: nickel-plating the first bottom wire I, and then copper plating thickness according to the metalworking single flow.

[0017] 4、研磨:为确保版面光洁度,镀铜完成后要进行研磨处理,版辊直径必须严格按生产流转单上的尺寸进行加工,并确保单边铜墙铁壁厚度达到订版单上的厚度。 [0017] 4, the polishing: layout to ensure smoothness, after the completion of copper to be polished, Version roll diameter must be strictly sized on a single production flow processing, and ensure unilateral impregnable thickness to a thickness on the order of single plate.

[0018] 5、喷胶:在喷胶机上进行涂胶处理,控制间温度保持在20-25度,湿度在60%以下,黑胶粘度在18-20秒,喷胶完成后在版辊表面均匀涂面一层黑胶,胶层厚度在3-5微米。 [0018] 5, glue: in the glue machine coating process, controlling temperature is maintained at between 20-25 degrees and humidity at 60% or less, a viscosity of 18-20 seconds vinyl, after completion of the printing roller spray vinyl surface layer of the surface is evenly coated, the layer thickness of 3-5 microns.

[0019] 6、激光雕刻:根据要求选用不同的工艺,选择相应的雕刻功率15-20瓦,转速在800-1000r/min.通过激光机雕刻将粘金图案雕刻在版辊的黑胶层上。 [0019] 6, laser engraving: selection of different processes according to the requirements, select the appropriate engraving 15-20 watts of power, the rotational speed 800-1000r / min by laser engraving the engraved pattern on the metal adherend Roller black adhesive layer. .

[0020] 7、腐蚀:把雕刻好的版辊,放到腐蚀槽中,进行腐蚀。 [0020] 7. Corrosion: the good version engraved roller, into the etching tank, etching. 雕刻掉胶层的部分进行腐蚀,有胶的部分保护版面。 Carving out some glue layer is etched with adhesive on the part of the protection layout. 腐蚀液为36% -38%的三氯化铁,腐蚀时间依据要求的腐蚀深度选择相应的腐蚀时间。 Etching solution of ferric chloride of 36% -38%, based on corrosion depth etching time required to select the appropriate etching time.

[0021] 8、清洗:版辊腐蚀好之后,需把保护版面的胶层清洗掉。 [0021] 8, cleaning: After Roller good corrosion, the need to protect the adhesive layer washed forum.

[0022] 9、镀铬:腐蚀完成的版辊表面再进行镀铬处理,以保护铜层上的图案不易被破坏和保证印刷时能有一定的承印量。 [0022] 9, chrome: Corrosion finished plate roll surface and then chrome-plated, in order to protect the pattern on the copper layer can be easily damaged and ensure a certain amount of printing substrates. 铬层厚度控在1-1.2丝。 1-1.2 chromium layer thickness control wire.

[0023] 10、印刷:印刷设备为普通凹版壁纸印刷机,承印材料:普通无纺纸、转移膜、水性胶水;如图2所示,印刷时,激光版辊将水性胶印刷到承印材料上,在通过版间烘箱时将其固化,以不粘导辊即可,版间烘箱的温度在120度左右;当承印料通过压纹烘箱时将水性胶融化(压纹烘箱的温度在200-220度),同时转移膜也通过橡胶辊与镜面辊之间,在橡胶辊与镜面辊的挤压下,转移膜与承印料接触,壁纸上的溶化的胶水将转移膜上的金铂粘在壁纸上,没有胶水的地方不会粘到金铂,从而在壁纸上达到类似烫金的效果。 [0023] 10. Printing: Gravure printing device is a standard wallpaper printers, printing material: Ordinary non-woven paper, transfer film, water-based glue; As shown, printing, laser printing plate roller aqueous adhesive to the substrate material 2 , when the plate is passed between the oven cured, non-stick to the guide rollers, an oven temperature of between about 120 version degrees; printing material by embossing when the aqueous gel melting temperature oven (oven embossed in 200- 220 degrees), but also through the transfer film between a mirror roll and a rubber roll, a rubber roller pressing at the mirror surface roller, the transfer film in contact with the substrate material, melted glue wallpaper on gold platinum transfer film adhered the wallpaper, no glue will not stick to the place of gold platinum, gold foil so as to achieve a similar effect on the wallpaper.

[0024] 如图1所示,图1是粘金壁纸剖面示意图,金粉层8在固化胶水层之上,固化胶水层9在壁纸层之上。 [0024] As shown in FIG. 1, FIG. 1 is a schematic cross-sectional wallpaper adhesive gold, gold powder layer on the cured layer of glue 8, 9 on the cured layer of wallpaper glue layer.

[0025] 对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。 In the case [0025] to those skilled in the art, that the invention is not limited to the details of the above-described exemplary embodiment, but without departing from the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms. 因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。 Therefore, no matter from what point of view, the embodiments should be considered exemplary, and not limiting, the scope of the invention being indicated by the appended claims rather than by the foregoing description, the appended claims are therefore intended to All changes which come within the meaning and range of equivalents thereof are within the present invention include. 不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 In the claims should not be considered as any reference numerals as claimed in claim limitations involved.

[0026] 此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 [0026] Further, it should be understood that while the present specification be described in terms of embodiments, but not every embodiment contains only a separate aspect, this narrative description only for the sake of clarity, those skilled in the specification should as a whole, the technical solutions in the respective embodiments may be suitably combined to form other embodiments of the present art can be appreciated in the art.

Claims (5)

  1. 1.一种凹版粘金壁纸生产方法,包括以下工艺流程:制作激光雕刻文件、机械加工、镀铜、研磨、喷胶、激光雕刻、腐蚀、清洗、镀铬和印刷,其特征在于,所述制作激光雕刻文件流程包括以下工艺步骤:将需要粘金的部分做实地,不需要粘金的部分做空白,做激光粘金版文件。 A method of producing a gravure adhesive wallpaper gold, the process comprising: a file laser engraving, machining, plating, grinding, spray, laser engraving, etching, cleaning, and chrome printing, characterized in that said production laser engraving process file includes the following process steps: the need to stick to do part of the gold field, some do not need to stick gold blank, do laser sticky gold version of the file.
  2. 2.如权利要求1所述的一种凹版粘金壁纸生产方法,其特征在于,所述喷胶工艺流程:在喷胶机上进行涂胶处理,控制车间温度保持在20-25度,湿度在60 %以下,黑胶粘度在18-20秒,喷胶完成后在版辊表面均匀涂面一层黑胶,胶层厚度在3-5微米。 2. An adhesive gravure gold wallpaper production process according to claim 1, characterized in that the spray process: a process for coating glue machine, controlling the room temperature is maintained at 20-25 degrees and humidity 60%, viscosity of 18-20 seconds vinyl, after completion of the spray coating the roll surface of the plate uniformly surface layer of vinyl, adhesive thickness of 3-5 microns.
  3. 3.如权利要求1所述的一种凹版粘金壁纸生产方法,其特征在于,所述激光雕刻工艺流程:水流纹产品的激光工艺选择用二级雕刻,第一级是20线8丝,第二级是再加2丝的直亥IJ,雕刻方式选择相应的雕刻功率15-20瓦,转速在800-1000r/min,进行激光雕刻,把水流纹图案雕刻在辊筒上。 3. An adhesive gravure gold wallpaper production process according to claim 1, characterized in that the laser engraving process: a laser process flow pattern selecting two engraving products, the first stage is a 20 line wire 8, the second stage is coupled with the second yarn linear Hai IJ, select the appropriate mode engraving engraved 15-20 watts of power, the rotational speed 800-1000r / min, laser engraving, the engraved pattern on the flow pattern roll.
  4. 4.如权利要求1所述的一种凹版粘金壁纸生产方法,其特征在于所述腐蚀工艺流程:把雕刻好的版辊,放到腐蚀槽中,进行腐蚀。 4. An adhesive gravure gold wallpaper production process according to claim 1, wherein said etching process: the good version engraved roller, into the etching tank, etching. 雕刻掉胶层的部分进行腐蚀,有胶的部分保护版面。 Carving out some glue layer is etched with adhesive on the part of the protection layout. 腐蚀液为36 % -38 %的三氯化铁。 36% -38%, the etching solution of ferric chloride.
  5. 5.如权利要求1所述的一种凹版粘金壁纸生产方法,其特征在于所述印刷工艺流程:激光版辊将水性胶印刷到承印材料上,在通过版间烘箱时将其固化,版间烘箱的温度在120度左右;控制压纹烘箱的温度在200-220度,将承印料上水性胶融化,雕刻有金属粉的转移膜在橡胶辊与镜面辊的挤压下,转移膜与承印料接触,壁纸上的溶化的胶水将转移膜上的金铂粘在壁纸上。 5. An adhesive gravure gold wallpaper production process according to claim 1, wherein said printing process: a laser printing plate roller aqueous adhesive to the substrate material by inter-plate oven when cured, Release between the temperature of the oven is about 120 degrees; controlling the temperature of the oven at 200-220 degrees embossed, water-based adhesive material to the substrate to melt, engraved metal powder transfer film at an extrusion of the rubber roller and the mirror roll, the transfer film a contact substrate material, melted glue wallpaper on gold platinum transfer film adhered on the wallpaper.
CN 201510304640 2015-06-04 2015-06-04 Production method of gravure gold-adhered wallpaper CN104908470A (en)

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CN105667109A (en) * 2016-01-13 2016-06-15 宁波创源文化发展股份有限公司 Gold blocking method for printing paper
CN105862442A (en) * 2016-04-06 2016-08-17 龙游运申制版有限公司 Moisture curing device and solution thereof

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