CN104906989B - Multiscalesolid-phase spout-fluidizing dispersion-mixing device and method - Google Patents

Multiscalesolid-phase spout-fluidizing dispersion-mixing device and method Download PDF

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Publication number
CN104906989B
CN104906989B CN201510345753.0A CN201510345753A CN104906989B CN 104906989 B CN104906989 B CN 104906989B CN 201510345753 A CN201510345753 A CN 201510345753A CN 104906989 B CN104906989 B CN 104906989B
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China
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spouted
pipe
cylinder
multiple dimensioned
solid phase
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CN201510345753.0A
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CN104906989A (en
Inventor
沈春银
戴干策
潘敏
范志伟
戴震安
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Changzhou Hanyao Composite Material Co Ltd
East China University of Science and Technology
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Changzhou Hanyao Composite Material Co Ltd
East China University of Science and Technology
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Abstract

The invention belongs to the technical field of fluidizing and discloses a multiscalesolid-phase spout-fluidizing dispersion-mixing device which comprises a barrel, a cone-shaped distribution device, a stirring device and a material discharging system, wherein a material inlet and a material outlet are formed in theside wall of the barrel; the material outlet is formed above the material inlet; the cone-shaped distribution device is arranged at the lower part of the barrel, is in a double-layer structure and comprises an outer cone-shaped shell and an inner cone-shaped body; distribution holes for distributing gas are formed in the inner cone-shaped body; the lower end of the outer cone-shaped shell is connected with a fluidizing gas pipeline; the lower end of the inner cone-shaped body is connected with a spouting gas pipeline which is arranged in thefluidizing gas pipeline and is coaxial with thefluidizing gas pipeline; the stirring device comprises a stirring shaft motor which can penetrate through an end socket of the barrel, and a stirring wheel; aspouting pipe is also arranged in the barrel; the upper end of thespouting pipe is positioned right belowthe stirring wheel; the lower end of thespouting pipe extends into a cone-shaped cavity of the inner cone-shaped body.The device can be used for efficiently dispersing and mixing multiscalesolidphases with multiscaledifference in length-diameter ratioand performing netting conveying so as to obtain products subjected to theuniformand stable dispersion-mixing.

Description

A kind of spouted fluidized dispersing mixer of multiple dimensioned solid phase and method
Technical field
The invention belongs to spouted fluidized technical field.
Background technology
Composite, because having given full play to the synergism between each component, drastically increases its corresponding mechanics and physics Performance, thus obtain a wide range of applications in each field.Fibre reinforced composites are the important members in compositional material families. In the preparation of fibre reinforced composites, needed various forms and the fiber knitting state and the matrix being enhanced according to technological requirement (abbreviation matrix) is impregnated and is shaped, and a class product therein then needs for continuous fiber to cut into certain length and cuts off fibre Wesy is in preparing composite.And this process needs to complete by fibre cutting, dispersion and after mixing with matrix to impregnate and fixed again Type.From technology and economy from the point of view of, this process can with need to realize the serialization of production technology.
Chinese patent cn1259183c discloses one kind and prepares fibre reinforced composites using stirring-spraying fluidized bed Method and apparatus, with air as fluidizing agent, fluid bed passes through fluidisation and polymeric matrix and fiber is realized in stirring It is sufficiently mixed, and fibre bundle is separated into has adsorbed the monofilament of polymeric matrix it is achieved that fibre single thread is abundant with basal body interface Dipping, after being pressed into gmt sheet material, the mechanical performance of gmt piece is very excellent.Chinese patent cn102416717a, Cn102416718a, cn102350254a disclose a kind of cluster-shaped fiber pneumatic stirring dispersing web forming device, and fiber is cut off Afterwards by negative pressure transportation to pneumatic dispersion mixing room, carry out becoming again after electrostatic dusting mixing net conveying in expansion chamber.China is specially Sharp cn203765822u discloses a kind of stirring spouted fluidized bed, and the multilamellar which employs in tubaeform guide shell and guide shell is stirred Mix oar to improve fiber dispersion and the mixing with matrix powder.There is spouted fluidized flow field in disclosed patent and work in coordination with and make With limited, multilamellar agitated flow is big, charging conveying is short of power problem, have impact on dispersion mixing and the product of multiple dimensioned solid phase The stability of quality.
Content of the invention
The present invention overcomes the shortcomings of spouted fluidized bed dispersion mixing in prior art, provides a kind of multiple dimensioned solid phase spray Dynamic fluidization dispersions mixing arrangement and method.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of spouted fluidized point of multiple dimensioned solid phase Scattered mixing arrangement, including cylinder, conical distributor, agitating device and discharge system;
Described cylinder top is provided with end socket, and its side wall is provided with charging aperture and discharging opening, and described discharging opening is located at The top of charging aperture, described discharge system is with described discharging opening in succession;
Described conical distributor is arranged on cylinder bottom, is double-decker, including outer conical shell and inner cone body, institute Form breather chamber, described inner cone physically offers dividing of some distributing gas between the outer conical shell stated and inner cone body Cloth hole, described outer conical shell lower end is connected with fluidisation air pipe, and the lower end of described inner cone body is connected with spouted air pipe, Described spouted air pipe is arranged in described fluidisation air pipe, and co-axial;
Described agitating device includes the shaft running through cylinder end socket and the motor and the circle that are separately positioned on shaft two ends Shape stirring wheel, described stirring wheel is arranged in cylinder, and described stirring wheel is located between described charging aperture and discharging opening;Described It is additionally provided with spouted pipe, described spouted pipe upper end is located at immediately below described stirring wheel, lower end extends to inner cone body cone in cylinder Shape intracavity, described spouted pipe is coaxial with cylinder.
Further, described discharge system includes being sequentially connected with material outlet pipe, material adapter, material expansion chamber, Become net cage, peel off hired roughneck, pressure roller and convoying curtain;Described material outlet pipe is connected with described discharging opening, and described material connects Pipe and material expansion chamber are arranged straight down, and described material adapter is connected by the elbow of inner wall smooth with material outlet pipe, institute The material expansion chamber stated is in from top to bottom one-dimensional or two-dimensional expansion shape, and described material expansion chamber lower dimension becomes net cage with described Entrance match, expansion chamber be in one-dimensional expansion when material expansion chamber section be in Long Circle, expansion chamber be in two-dimensional expansion when material Expansion chamber ellipsoidal cross section;
Dust cage is installed in described one-tenth net cage, described dust cage is provided centrally with the air draught groove of opening upwards, described dust cage It is additionally provided with the air draught outlet connecting with described air draught groove.
Preferably, the contour line of described material expansion chamber expansion is 3 °~15 ° with vertical curve angle γ, preferably 6 °~ 10°.Material pneumatic speed in cylinder is higher, has jet characteristics.The angle of flare that effluxvelocity is distributed stable and uniform exists Within 15 °.Angle too small is then as in Bottomhole pressure, and its underpart expansion is coordinated the expansion chamber of needs can be too with becoming net cage Height, is unfavorable for equipment design and arrangement.
Further, it is provided with twin screw in described charging aperture.
Preferably, described spouted pipe diameter is 0.2~0.35 times of described barrel diameter, preferably 0.25~0.3 times, Gas speed requirement in spouted pipe is higher, to continue to carry out turbulence dispersion to multiple dimensioned solid phase, is formed inside and outside spouted pipe simultaneously Speed difference, produces and produces and charging aperture material gravity down-force in the same direction from spouted bottom of the tube lift upwards, spouted pipe, by This constitutes the circulation of material, and then makes material stand multiple turbulence dispersion mixing.The speed ratio inside and outside spouted pipe controlling is 5 ~20, the speed ratio of optimization is 10~15;Described fluidized gas pipeline diameter is 0.4~1.2 times of spouted pipe diameter, preferably 0.8 ~1 times;1.1~1.5 times of a diameter of spouted pipe diameter of described circle stirring wheel, preferably 1.2~1.4 times.The work of stirring wheel With being to carry out subregion to spouted fluidized bed flow field, its function is: avoids the high-speed material stream from spouted pipe directly to rush to summit, thing Flow short-circuit exits into expansion chamber, and this material simultaneously not up to disperses, and fully not mixed with the solid phase from charging aperture well Close;The material simultaneously also needing to make dispersion mixing good flows out, and diameter is too little, then previous effect can not play, too greatly, then after one Effect cannot be guaranteed.
Further, some described distribution holes are evenly distributed on inner cone and physically form distribution hole array, described distribution Bore dia is 1~5mm, preferably 1.5~3mm.Aperture too little then fluidized gas resistance drop is big, and gas circuit power consumption increases;Too big then gas Skewness, it is possible to leading to the local buoyancy deficiency of granule materials and falling into pipeline, affects production run.
Further, the cone angle of described conical distributor is 20 °~160 °, and preferably 30 °~120 °, this angle is used for Adjustment Flow Field Distribution, it is to avoid produce air velocity low regime and make to need the multiple dimensioned solid phase of dispersion mixing can not leave bottom Portion.It is similar to flat board that angle crosses conference, produces obvious low regime in edge, impact runs, too small, can affect circulation empty Between and path;3~10 times that inner cone body lower edge is spouted air pipe internal diameter with intermarginal distance under spouted pipe, adjust spouted pipe With the distance of distributor bottom it is ensured that spouted fluidized cyclic space path and the jet subtended angle from spouted air pipe supplied materials air-flow With jet entrainment space, the circulation unstability of this too short logistics of distance, oversize then spouted tube inlet section also can unstability, both Useless power consumption can be produced.
Further, described fluidisation air pipe lower end is connected with inlet for fluidization air pipe, and described conical distributor lower end is extremely Between inlet for fluidization air pipe, length is 8~20 times of described fluidized gas pipeline diameter, preferably 10~15 times.Ensure that fluidisation air-flow is steady Fixed, too small then unstable, the excessive then waste device space.
The method carrying out the spouted fluidized dispersion mixing of multiple dimensioned solid phase using said apparatus, from spouted air pipe and material The multiple dimensioned solid phase of charging aperture enters cylinder, and under stirring wheel effect, multiple dimensioned solid-phase material is in spouted pipe and its outer barrel Gap interior circulation dispersion mixing between body, multiple dimensioned solid-phase material enters through the gap between stirring wheel and cylinder after being dispersed through and stirs Mix in the barrel space of wheel top, exported by discharge system through discharging opening.
Preferably, the air velocity of described spouted pipe is 5~200m/s, preferably 30~120m/s, too low not defeated Send and turbulence dispersion ability, too high can utter long and high-pitched sounds, produce vibration and even damage;In described fluidisation air pipe, gas flow rate is 0.5 ~20m/s, preferably 2~8m/s, fluidized gas produce uniform velocity field in distributor bottom, suitable to the material that may sink to the bottom Motive force, but avoid material to fall into pipeline again, it is configured according to the minimum sedimentation velocity of different scale and density solid phase.This One speed is applied to most of diameter 1mm particles below.
The invention provides a kind of multiple dimensioned solid phase spouted fluidized dispersion mixing equipment is it is achieved that a kind of multiple dimensioned solid phase spray Dynamic fluidization dispersions mixed method, can have to draw ratio the multiple dimensioned solid phase of magnitude differences to carry out efficient dispersion mixing, and become Net conveying obtains the uniform and stable product of dispersion mixing.The present invention has carried out structure to spouted fluidized bed and the many components of expansion chamber Design and spatial match arrangement, significantly improve the stability of production run and product quality.
Brief description
Fig. 1 is multiple dimensioned solid phase spouted fluidized dispersing mixer structural representation;
Fig. 2 conical distributor structural representation;
Fig. 3 is air draught groove and air draught outlet attachment structure schematic diagram;
In figure 1. cylinder, 2. conical distributor, 3. spouted pipe, 4. stirring wheel, 5. shaft, 6. end socket, 7. motor, 8. thing Material outlet, 9. elbow, 10. material adapter, 11. expansion chambers, 12. one-tenth net cages, 13. stripping hired roughnecks, 14. pressure rollers, 15. conveyings Curtain, 16. dust cages, 17. air draught grooves, 18. air draught outlets, 19. spouted air pipes, 20. inlet for fluidization air pipes, 21. fluidisation tracheas Road, 22. charging apertures, 23. twin screw, 24. flanges, 25. outer conical shell, 26. inner cone bodies, 27. distribution holes, 28. breather chamber; In Fig. 1, dotted line represents multiple dimensioned solid phase circulating path.
Specific embodiment
Embodiment
As shown in figure 1, a kind of spouted fluidized dispersing mixer of multiple dimensioned solid phase, including cylinder 1, conical distributor 2, stir Mix device and discharge system;
Described cylinder 1 top is provided with dished bottom 6 by flange 24, and its side wall is provided with charging aperture 22 and discharging Mouthful, described discharging opening is located at the top of charging aperture 22, and described discharge system is with described discharging opening in succession;
As shown in Fig. 2 described conical distributor 2 is arranged on cylinder 1 bottom by flange 24, it is double-decker, including Outer conical shell 25 and inner cone body 26, form breather chamber 28 between described outer conical shell 25 and inner cone body 26, described Inner cone body 26 on offer the distribution hole 27 of some distributing gas, described outer conical shell 25 lower end is connected with fluidized gas Pipeline 21, the lower end of described inner cone body 26 is connected with spouted air pipe 19, and described spouted air pipe 19 is arranged on described stream In activating QI pipeline 21 and co-axial;
As shown in figure 1, described agitating device includes running through the shaft 5 of cylinder 1 end socket 6 and is separately positioned on shaft 5 The motor 7 at two ends is arranged in cylinder 1 with circular stirring wheel 4, described stirring wheel 4, and described stirring wheel 4 is located at described charging aperture Between 22 and discharging opening;It is additionally provided with spouted pipe 3, described spouted pipe 3 upper end is just being located at described stirring wheel 4 in described cylinder 1 Lower section, lower end extends to inner cone body 26 taper intracavity, and described spouted pipe 3 is coaxial with cylinder 1;
Material outlet pipe 8 that described discharge system includes being sequentially connected with, material adapter 10, material expansion chamber 11, become net Case 12, stripping hired roughneck 13, pressure roller 14 and convoying curtain 15;Described material outlet pipe 8 is connected with described discharging opening, described thing Material adapter 10 and material expansion chamber 11 are arranged straight down, and described material adapter 10 and material outlet pipe 8 pass through inner wall smooth Elbow 9 connects, and described material expansion chamber 11 is in from top to bottom one-dimensional or two-dimensional expansion shape (its opening section during in one-dimensional expansion In Long Circle, its opening section ovalize when becoming two-dimensional expansion), described material expansion chamber 11 lower dimension becomes net with described The entrance of case 12 matches;
As shown in figure 3, being provided with dust cage 16 in described one-tenth net cage 12, described dust cage 16 is provided centrally with opening upwards Air draught groove 17, described dust cage 16 is additionally provided with the air draught outlet 18 connecting with described air draught groove 17.
Its operation principle is as follows: the fiber through prescinding is delivered into spouted air pipe 19 by high velocity air, and through taper Distributor 2 enters spouted pipe 3, and reaches the turbulent shear dispersion of air-flow.Stirring wheel 4 is arranged in the top of spouted pipe 3, keeps away Exempt to be directly brought into fiber material outlet pipe 8 from the high velocity air of spouted pipe 3, stirring wheel 4 is to spouted fluidized bed simultaneously Interior flow field carries out subregion and forms circulation flow field (as indicated by a broken line in fig. 1), and spouted fluidized circulation of air flow flow field ensure that Move downward from another yardstick material of charging aperture 22, and carry out dispersion mixing with fiber, it sinks not to have scattered material Reduction of speed degree is big, and the air velocity of the needs that suspend upwards is high, therefore, only has the good thing of dispersion mixing in operation airflow range Material could pass through in the gap between stirring wheel 4 and cylinder 1, from material outlet after the appropriateness circulation mixing of stirring wheel 4 upper space Pipe 8 is discharged.The material that material outlet pipe 8 is discharged, enters into net cage 12 through expansion chamber 11, is spread by dust cage 16 in becoming net cage 12 Net, the air draught groove 17 in dust cage 16 can adjust 16 one-tenth net distributing homogeneities of dust cage, and air draught outlet 18 is by air draught groove 17 Outside the air-flow discharge system of interior suction, finally by stripping hired roughneck 13, material on dust cage 16 is peeled off, and transfers them to pressure roller 14, Send through convoying curtain 15 again.
The contour line of described material expansion chamber 11 expansion is 3 °~15 ° with vertical curve angle γ, preferably 6 °~10 °.
It is provided with twin screw 23 in described charging aperture 22;Described fiber includes natural fiber or synthetic fibers.
0.2~0.35 times of a diameter of described cylinder 1 diameter of described spouted pipe 3, preferably 0.25~0.3 times, described stream Activating QI pipeline 21 diameter is 0.4~1.2 times of spouted pipe 3 diameter, preferably 0.8~1 times;Described circle stirring wheel 4 a diameter of 1.1~1.5 times of spouted pipe 3 diameter, preferably 1.2~1.4 times.
Some described distribution holes 27 are evenly distributed on formation distribution hole 27 array, described distribution hole 27 on inner cone body 26 A diameter of 1~5mm, preferably 1.5~3mm.
The cone angle of described conical distributor 2 is 20 °~160 °, preferably 30 °~120 °;Inner cone body lower edge with spouted Under pipe, intermarginal distance is 3~10 times of spouted air pipe internal diameter.
Described fluidisation air pipe 21 lower end is connected with inlet for fluidization air pipe 20, and described conical distributor 2 lower end is to fluidisation Between gas inlet tube 20, length is 8~20 times of described fluidisation air pipe 21 diameter, preferably 10~15 times.
The air velocity of described spouted pipe 3 is 5~200m/s, preferably 30~120m/s, described fluidisation air pipe 21 Middle gas flow rate is 0.5~20m/s, preferably 2~8m/s.
Described motor 7 is frequency control motor, twin screw 23, induced-draught fan, dust cage 16, stripping hired roughneck 13, conveying in device Curtain 15 is all driven using frequency control motor.
It should be noted that embodiments of the present invention only in order to technical scheme is described and unrestricted, ability Other modifications or equivalent that domain those of ordinary skill is made to the present invention program, only want to depart from technical solution of the present invention Spirit and scope, all should cover in the middle of scope of the presently claimed invention.

Claims (10)

1. a kind of spouted fluidized dispersing mixer of multiple dimensioned solid phase it is characterised in that: include cylinder (1), conical distributor (2), agitating device and discharge system;
Described cylinder (1) top is provided with end socket (6), and its side wall is provided with charging aperture (22) and discharging opening, described discharging Mouth is located at the top of charging aperture (22), and described discharge system is with described discharging opening in succession;
Described conical distributor (2) is arranged on cylinder (1) bottom, is double-decker, including outer conical shell (25) and inner cone Body (26), forms breather chamber (28), described inner cone body between described outer conical shell (25) and inner cone body (26) (26) offer the distribution hole (27) of some distributing gas on, described outer conical shell (25) lower end is connected with fluidisation air pipe (21), the lower end of described inner cone body (26) is connected with spouted air pipe (19), and described spouted air pipe (19) is arranged on institute State in fluidisation air pipe (21), and co-axial;
Described agitating device includes running through the shaft (5) of cylinder (1) end socket (6) and is separately positioned on shaft (5) two ends Motor (7) and circular stirring wheel (4), described stirring wheel (4) is arranged in cylinder (1), described stirring wheel (4) be located at described enter Material mouth (22) is and discharging opening between;It is additionally provided with spouted pipe (3), described spouted pipe (3) upper end is located at institute in described cylinder (1) State immediately below stirring wheel (4), lower end extends to inner cone body (26) taper intracavity, described spouted pipe (3) is same with cylinder (1) Axle.
2. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: described discharging Material outlet pipe (8) that system includes being sequentially connected with, material adapter (10), material expansion chamber (11), become net cage (12), peel off and beat Handss (13), pressure roller (14) and convoying curtain (15);Described material outlet pipe (8) is connected with described discharging opening, described material Adapter (10) and material expansion chamber (11) are arranged straight down, and described material adapter (10) and material outlet pipe (8) pass through inwall Smooth elbow (9) connects, and described material expansion chamber (11) is in from top to bottom one-dimensional or two-dimensional expansion shape, described material sedimentation Room (11) lower dimension is matched with the entrance of described one-tenth net cage (12);
Dust cage (16) is installed in described one-tenth net cage (12), described dust cage (16) is provided centrally with the air draught groove of opening upwards (17), described dust cage (16) is additionally provided with the air draught outlet (18) connecting with described air draught groove (17).
3. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 2 it is characterised in that: described material sinks The contour line that fall room (11) is expanded and vertical curve angle are 3 °~15 °.
4. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: described charging aperture (22) it is provided with twin screw (23) in.
5. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: described is spouted 0.2~0.35 times of pipe (3) a diameter of described cylinder (1) diameter, described fluidisation air pipe (21) diameter is spouted pipe (3) diameter 0.4~1.2 times;1.1~1.5 times of a diameter of spouted pipe (3) diameter of described circle stirring wheel (4).
6. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: some described Distribution hole (27) is evenly distributed on that inner cone body (26) is upper to form distribution hole (27) array, and described distribution hole (27) is a diameter of 1~ 5mm.
7. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: described taper The cone angle of distributor (2) is 20 °~160 °;Inner cone body (26) lower edge and intermarginal distance under spouted pipe (3) are spouted trachea 3~10 times of road (19) internal diameter.
8. the spouted fluidized dispersing mixer of multiple dimensioned solid phase according to claim 1 it is characterised in that: described fluidisation Air pipe (21) lower end is connected with inlet for fluidization air pipe (20), described conical distributor (2) lower end to inlet for fluidization air pipe (20) Between length be described fluidisation 8~20 times of air pipe (21) diameter.
9. the method carrying out the spouted fluidized dispersion mixing of multiple dimensioned solid phase according to claim 1~8 any one described device, it is special Levy and be: the multiple dimensioned solid phase from spouted air pipe (19) and material charging aperture (22) enters cylinder (1), in stirring wheel (4) under acting on, gap interior circulation dispersion mixing between spouted pipe (3) and its outside cylinder (1) for the multiple dimensioned solid-phase material, many chis Degree solid-phase material enters stirring wheel (4) top cylinder (1) space through the gap between stirring wheel (4) and cylinder (1) after being dispersed through Interior, exported by discharge system through discharging opening.
10. the spouted fluidized dispersion mixing of multiple dimensioned solid phase according to claim 9 method it is characterised in that: described The air velocity of spouted pipe (3) is 5~200m/s, and in described fluidisation air pipe (21), gas flow rate is 0.5~20m/s.
CN201510345753.0A 2015-06-19 2015-06-19 Multiscalesolid-phase spout-fluidizing dispersion-mixing device and method Expired - Fee Related CN104906989B (en)

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CN105216198A (en) * 2015-10-20 2016-01-06 重庆跃发日用品有限公司 Based on the automation feed system of the Mold for Plastics binder blending cylinder of its top feed
CN105196464A (en) * 2015-10-20 2015-12-30 重庆跃发日用品有限公司 Automatic feeding system based on preheating type plastic molding compound blending cylinder
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CN111905597B (en) * 2020-08-04 2022-02-15 稀物集(广州)生物科技有限公司 Acne-removing, anti-wrinkle and whitening mask rich in marine extract

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