CN204724144U - A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture - Google Patents
A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture Download PDFInfo
- Publication number
- CN204724144U CN204724144U CN201520429875.3U CN201520429875U CN204724144U CN 204724144 U CN204724144 U CN 204724144U CN 201520429875 U CN201520429875 U CN 201520429875U CN 204724144 U CN204724144 U CN 204724144U
- Authority
- CN
- China
- Prior art keywords
- pipe
- spouted
- pipeline
- gas pipeline
- conical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 239000007790 solid phase Substances 0.000 title claims abstract description 29
- 239000000203 mixture Substances 0.000 title claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000005243 fluidization Methods 0.000 claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 18
- 239000000835 fiber Substances 0.000 claims description 70
- 239000000463 material Substances 0.000 claims description 62
- 230000005540 biological transmission Effects 0.000 claims description 49
- 230000007246 mechanism Effects 0.000 claims description 21
- 239000000428 dust Substances 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 5
- 239000007921 spray Substances 0.000 abstract description 47
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 description 19
- 239000006185 dispersion Substances 0.000 description 18
- 238000003825 pressing Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 13
- 239000011159 matrix material Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 239000002131 composite material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000003733 fiber-reinforced composite Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 241000237942 Conidae Species 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型属于流化技术领域。一种制备多尺度固相混合物的喷动流化机,包括筒体、锥形分布器、搅拌装置、出料系统和管线切割机;筒体侧壁设置有进料口和出料口,出料口位于进料口的上方;锥形分布器安装在筒体下部,为双层结构,包括外锥形壳体和内锥形体,内锥形体上开设有若干分布气体的分布孔,外锥形壳体下端连接有流化气管路,内锥形体的下端连接有喷动气管路,喷动气管路设置在流化气管路内,并与之同轴;搅拌装置包括贯穿筒体封头的搅拌轴电机和搅拌轮;筒体内还设置有喷动管,喷动管上端位于搅拌轮正下方,下端延伸至内锥形体锥形腔内,管线切割机安装在喷动气管路一端。本实用新型可对多尺度固相进行高效的分散混合并成网输送获得混合均匀稳定的产品。
The utility model belongs to the technical field of fluidization. A spray fluidizer for preparing multi-scale solid-phase mixtures, including a cylinder, a conical distributor, a stirring device, a discharge system and a pipeline cutting machine; the side wall of the cylinder is provided with a feed port and a discharge port, and The feed port is located above the feed port; the conical distributor is installed at the lower part of the cylinder, which is a double-layer structure, including an outer conical shell and an inner conical body. There are several distribution holes for gas distribution on the inner conical body, and the outer conical The lower end of the shaped shell is connected with a fluidizing gas pipeline, and the lower end of the inner cone is connected with a spraying gas pipeline. The spraying gas pipeline is arranged in the fluidizing gas pipeline and is coaxial with it; the stirring device includes a Stirring shaft motor and stirring wheel; there is also a spray tube in the barrel, the upper end of the spray tube is located directly below the stirring wheel, and the lower end extends to the conical cavity of the inner cone. The pipeline cutter is installed at one end of the spray gas pipeline. The utility model can efficiently disperse and mix multi-scale solid phases and transport them into a network to obtain evenly mixed and stable products.
Description
技术领域technical field
本实用新型属于喷动流化技术领域。The utility model belongs to the technical field of jet fluidization.
背景技术Background technique
复合材料因充分发挥了各组分间的协同作用,极大地提高了其相应的力学与物理性能,从而在各领域获得了广泛的应用。纤维增强复合材料是复合材料家族中的重要成员。纤维增强复合材料的制备中,根据工艺要求需要将各种形态与织态的纤维与被增强的基体(简称基体)进行浸渍并定型,其中的一类产品则需要将连续纤维切断成一定长度即切断纤维用于制备复合材料。而这一过程需要将纤维切断、分散并与基体混合后再完成浸渍并定型。从技术和经济的角度考虑,这一过程都能够和需要实现生产工艺的连续化。Composite materials have been widely used in various fields due to the synergistic effect between the various components, which greatly improved their corresponding mechanical and physical properties. Fiber-reinforced composites are an important member of the composite material family. In the preparation of fiber-reinforced composite materials, according to the process requirements, it is necessary to impregnate and shape the fibers of various shapes and weaves and the reinforced matrix (referred to as the matrix). One of the products needs to cut the continuous fiber into a certain length. The chopped fibers are used to make composite materials. This process requires cutting, dispersing and mixing the fibers with the matrix before impregnating and shaping them. From a technical and economic point of view, this process can and needs to realize the continuous production process.
中国专利CN1259183C公开了一种采用搅拌-喷动流化床制备纤维增强复合材料的方法与装置,以空气为流化介质,在流化床中通过流化和搅拌实现聚合物基体与纤维的充分混合,并将纤维束分散为吸附了聚合物基体的单丝,实现了纤维单丝与基体界面充分浸渍,压制成GMT片材后,GMT片的机械性能十分优异。中国专利CN102416717A、CN102416718A、CN102350254A公开了一种团簇状纤维气动搅拌分散成网装置,纤维被切断后通过负压输送至气动分散混合室、在沉降室中进行静电喷粉混合后再成网输送。中国专利CN203765822U公开了一种搅拌喷动流化床,其采用了喇叭形导流筒及导流筒内的多层搅拌桨来改善纤维分散及与基体粉末的混合。所公开的专利中存在着喷动流化的流场协同作用受限、多层搅拌功耗大、进料输送动力不足问题,影响了多尺度固相的分散混合效果和产品质量的稳定性。Chinese patent CN1259183C discloses a method and device for preparing fiber-reinforced composite materials using a stirred-sprayed fluidized bed. Air is used as the fluidized medium to achieve sufficient mixing of the polymer matrix and fibers in the fluidized bed through fluidization and stirring. Mixing and dispersing the fiber bundles into monofilaments adsorbed on the polymer matrix, so that the interface between the fiber monofilaments and the matrix is fully impregnated. After being pressed into a GMT sheet, the mechanical properties of the GMT sheet are very excellent. Chinese patents CN102416717A, CN102416718A, and CN102350254A disclose a clustered fiber pneumatic stirring and dispersing netting device. After the fibers are cut, they are transported to the pneumatic dispersion mixing chamber by negative pressure, and then electrostatic powder spraying and mixing are carried out in the settling chamber before being netted and transported. . Chinese patent CN203765822U discloses a stirred spouted fluidized bed, which uses a trumpet-shaped guide tube and multi-layer stirring paddles in the guide tube to improve fiber dispersion and mixing with matrix powder. In the disclosed patent, there are problems such as limited flow field synergy of jet fluidization, high power consumption of multi-layer stirring, and insufficient power for feeding and conveying, which affect the dispersion and mixing effect of multi-scale solid phases and the stability of product quality.
纤维增强复合材料的制备中,根据工艺要求需要将连续纤维切断成一定长度的纤维即切断纤维,在后续的装备中完成基体对增强体纤维即切断纤维的浸渍并定型得到复合材料。在制备复合材料的这一过程中需要将连续纤维切断并分散,同时还需要将纤维输送至下游装备中使之成毡并与基体膜一起完成浸渍;或分散的短切纤维与粉状基体预混合,再或是短切纤维与纤维状基体预混合成毡,然后在下游装备中完成浸渍得到复合材料。而上述过程都有将连续纤维切断、分散进而与基体混合并输送的要求,从而实现产生工艺的连续化。In the preparation of fiber-reinforced composite materials, according to the process requirements, the continuous fiber needs to be cut into a certain length of fiber, that is, the cut fiber. In the subsequent equipment, the impregnation of the matrix to the reinforcement fiber, that is, the cut fiber, is completed and shaped to obtain a composite material. In the process of preparing composite materials, it is necessary to cut and disperse the continuous fibers, and at the same time, it is necessary to transport the fibers to the downstream equipment for matting and impregnation with the matrix film; Blending, or pre-mixing of chopped fibers with a fibrous matrix to form a mat, and then impregnation in downstream equipment to obtain a composite material. The above-mentioned processes all have the requirement of cutting and dispersing the continuous fiber and then mixing and transporting it with the matrix, so as to realize the continuous production process.
中国专利CN203795284U实用新型了一种车载纤维剪切刀盘,其所述的剪切刀盘可以在纤维微表处铺摊机的纤维剪切设备上使用,具有机动灵活性。中国专利CN201981413U实用新型了一种多用途纤维切割机,所述的纤维切割机刀片定位准确、切割精度高,被切割的纤维收集在料斗中。中国专利CN104355537A实用新型了一种玻璃纤维切割分散机,所述的玻璃纤维切割分散机采用打散轮分散切割的行为,并由输送带向下游输送。中国专利CN203794788U实用新型了一种玻璃纤维切割结构,采用打散轮及打散辊分散切断的纤维,由集料斗收集、输送带输送。中国专利公开了CN203505055U一种玻璃纤维切割装置,所述的切割装置由刀辊与橡胶辊配合完成玻纤切割。上述公开的纤维切割机均是利用纤维的重力作用将经切短后的纤维收集起来,然后在再喂入流化设备进行分散,由于切短后纤维重力较轻,不容易从切割机中分离,造成堵塞现象;另外,若短切后纤维长径比较大,还容易造成纤维之间相互缠绕、打结的现象,不利于后续流化分散。Chinese patent CN203795284U utility model has a kind of vehicle-mounted fiber shearing cutterhead, and its described shearing cutterhead can be used on the fiber shearing equipment of paver at the fiber micro-surface, and has maneuverability. Chinese patent CN201981413U utility model discloses a kind of multi-purpose fiber cutting machine, described fiber cutting machine blade positioning is accurate, cutting precision is high, and the fiber that is cut is collected in the hopper. Chinese patent CN104355537A is a utility model of a glass fiber cutting and dispersing machine, which uses a breaking wheel to disperse and cut, and is transported downstream by a conveyor belt. Chinese patent CN203794788U utility model discloses a kind of glass fiber cutting structure, adopts the fiber that breaks up wheel and breaks up roller to disperse and cut, is collected by collecting hopper, conveyed by conveyor belt. Chinese patent discloses CN203505055U a kind of glass fiber cutting device, and described cutting device completes glass fiber cutting by knife roller and rubber roller. The fiber cutting machines disclosed above all use the gravity of the fibers to collect the chopped fibers, and then feed them into the fluidization equipment for dispersion. Since the fibers are light in weight after cutting, they are not easy to separate from the cutting machine. In addition, if the length and diameter of the fibers after chopping are relatively large, it is easy to cause intertwining and knotting between the fibers, which is not conducive to subsequent fluidization and dispersion.
实用新型内容Utility model content
本实用新型要解决的技术问题是:克服现有技术中喷动流化床分散混合效果的不足,提供一种多尺度固相喷动流化机及一种制备多尺度固相混合物的方法。The technical problem to be solved by the utility model is: to overcome the deficiency of the dispersion and mixing effect of the spouted fluidized bed in the prior art, and to provide a multi-scale solid-phase sprayed fluidized machine and a method for preparing a multi-scale solid-phase mixture.
为解决上述技术问题,本实用新型所采用的技术方案为:一种多尺度固相喷动流化分散混合装置,包括筒体、锥形分布器、搅拌装置、出料系统和管线切割机;In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-scale solid-phase spray fluidization dispersion mixing device, including a cylinder, a conical distributor, a stirring device, a discharge system and a pipeline cutting machine;
所述的筒体上部设置有封头,其侧壁设置有进料口和出料口,所述的出料口位于进料口的上方,所述出料系统与所述出料口接连;The upper part of the cylinder is provided with a head, and its side wall is provided with a feed port and a discharge port, the discharge port is located above the feed port, and the discharge system is connected to the discharge port;
所述的锥形分布器安装在筒体下部,为双层结构,包括外锥形壳体和内锥形体,所述的外锥形壳体和内锥形体之间形成通气室,所述的内锥形体上开设有若干分布气体的分布孔,所述的外锥形壳体下端连接有流化气管路,所述内锥形体的下端连接有喷动气管路,所述的喷动气管路设置在所述流化气管路内,并与之同轴;The conical distributor is installed in the lower part of the cylinder and has a double-layer structure, including an outer conical shell and an inner conical body. A ventilation chamber is formed between the outer conical shell and the inner conical body. The inner cone is provided with a number of distribution holes for distributing gas, the lower end of the outer cone shell is connected with a fluidizing gas pipeline, and the lower end of the inner cone is connected with a spray gas pipeline, and the spray gas pipeline is set in the fluidizing gas pipeline and coaxial with it;
所述搅拌装置包括贯穿筒体封头的搅拌轴和分别设置在搅拌轴两端的电机与圆形搅拌轮,所述搅拌轮设置在筒体内,所述的搅拌轮位于所述进料口和出料口之间;所述的筒体内还设置有喷动管,所述喷动管上端位于所述搅拌轮正下方,下端延伸至内锥形体锥形腔内,所述的喷动管与喷动气管路同轴;所述的喷动气管路与所述管线切割机连接。The stirring device includes a stirring shaft that runs through the head of the cylinder, motors and circular stirring wheels that are respectively arranged at both ends of the stirring shaft. Between the feed ports; the cylinder is also provided with a spray tube, the upper end of the spray tube is located directly below the stirring wheel, and the lower end extends into the conical cavity of the inner cone, the spray tube and the spray tube The dynamic gas pipeline is coaxial; the spray gas pipeline is connected with the pipeline cutting machine.
进一步地,所述的出料系统包括顺次连接的物料出口管、物料接管、物料沉降室、成网箱、剥离打手、压辊和输送帘;所述的物料出口管与所述的出料口连接,所述的物料接管和物料沉降室竖直向下设置,所述物料接管与物料出口管通过内壁光滑的弯头连接,所述的物料沉降室由上至下呈一维或二维扩张状,所述物料沉降室下部尺寸与所述的成网箱的入口相配合,沉降室呈一维扩张时物料沉降室截面呈长圆形,沉降室呈二维扩张时物料沉降室截面呈椭圆形;Further, the discharge system includes sequentially connected material outlet pipes, material takeover pipes, material settling chambers, netting boxes, peeling beaters, pressure rollers and conveying curtains; the material outlet pipe is connected with the material discharge The material connection pipe and the material settling chamber are arranged vertically downward, the material connection pipe and the material outlet pipe are connected by an elbow with a smooth inner wall, and the material settling chamber is one-dimensional or two-dimensional from top to bottom Expanded shape, the size of the lower part of the material settling chamber is matched with the entrance of the net-forming box. When the settling chamber is one-dimensionally expanded, the material settling chamber section is oblong, and when the settling chamber is two-dimensionally expanded, the material settling chamber section is Oval;
所述的成网箱中安装有尘笼,所述尘笼中心设置有开口向上的吸风槽,所述尘笼还设置有与所述吸风槽连通的吸风出口管。A dust cage is installed in the net forming box, the center of the dust cage is provided with a suction slot with an upward opening, and the dust cage is also provided with a suction outlet pipe communicating with the suction slot.
作为优选,所述物料沉降室扩张的轮廓线与竖直线夹角γ为3°~15°,优选6°~10°。来自筒体内的物料气流速度较高,具有射流特性。射流速度分布稳定均匀的扩张角在15°以内。角度过小则如同在管内流动,且将其下部扩张与成网箱配合需要的沉降室会太高,不利于设备设计与布置。Preferably, the angle γ between the expanded contour line of the material settling chamber and the vertical line is 3°-15°, preferably 6°-10°. The air velocity of the material from the cylinder is high and has jet characteristics. The jet velocity distribution is stable and uniform, and the expansion angle is within 15°. If the angle is too small, it is like flowing in a pipe, and the settling chamber needed to expand its lower part to cooperate with the net box will be too high, which is not conducive to equipment design and layout.
进一步地,所述进料口内设置有双螺杆。Further, twin-screws are arranged in the feed inlet.
作为优选,所述的喷动管直径为所述筒体直径的0.2~0.35倍,优选0.25~0.3倍,喷动管内的气速要求较高,以便继续对多尺度固相进行湍流分散,同时在喷动管内外形成速度差,产生从喷动管底部向上的升力、喷动管外产生与进料口物料重力同向的下降力,由此构成物料的循环,进而使物料经受多次的湍流分散混合。控制的喷动管内外的速度比为5~20,优化的速度比为10~15;所述流化气管路直径是喷动管直径的0.4~1.2倍,优选0.8~1倍;所述圆形搅拌轮的直径为喷动管直径的1.1~1.5倍,优选1.2~1.4倍。搅拌轮的作用是对喷动流化床内流场进行分区,其功能为:避免来自喷动管的高速物料流直接冲顶,物流短路流出进入沉降室,这种物料并未达到很好的分散,且未与来自进料口的固相充分混合;同时还需能够使分散混合好的物料流出,直径太小,则前一作用不能发挥,太大,则后一作用得不到保证。Preferably, the diameter of the spray tube is 0.2 to 0.35 times the diameter of the cylinder, preferably 0.25 to 0.3 times, and the gas velocity in the spray tube is required to be relatively high in order to continue to turbulently disperse the multi-scale solid phase, and at the same time A speed difference is formed inside and outside the spray tube, which generates a lift from the bottom of the spray tube, and a downward force in the same direction as the gravity of the material at the feed inlet outside the spray tube, thus constituting the circulation of the material, and then making the material withstand multiple times. Turbulent Dispersive Mixing. The controlled speed ratio inside and outside the spray tube is 5-20, and the optimized speed ratio is 10-15; the diameter of the fluidizing gas pipeline is 0.4-1.2 times, preferably 0.8-1 times, the diameter of the spray tube; the circle The diameter of the shaped stirring wheel is 1.1 to 1.5 times, preferably 1.2 to 1.4 times, the diameter of the spray pipe. The role of the stirring wheel is to partition the flow field in the spouted fluidized bed. Its function is to prevent the high-speed material flow from the spraying tube from directly rushing to the top, and the short-circuit flow of the material into the settling chamber. This material has not achieved good dispersion. , and not fully mixed with the solid phase from the feed port; at the same time, it is necessary to be able to make the dispersed and mixed material flow out. If the diameter is too small, the former effect cannot be exerted, and if the diameter is too large, the latter effect cannot be guaranteed.
进一步地,若干所述的分布孔均匀分布在内锥形体上形成分布孔阵列,所述分布孔直径为1~5mm,优选1.5~3mm。孔径太小则流化气阻力降大,气路功耗加大;太大则气体分布不均匀,有可能导致颗粒物料的局部浮力不足而落入管路,影响生产运行。Further, several of the distribution holes are evenly distributed on the inner cone to form a distribution hole array, and the diameter of the distribution holes is 1-5 mm, preferably 1.5-3 mm. If the pore size is too small, the resistance drop of the fluidizing gas will increase, and the power consumption of the gas circuit will increase; if the pore size is too large, the gas distribution will be uneven, which may cause the partial buoyancy of the granular material to fall into the pipeline, affecting production and operation.
进一步地,所述的锥形分布器的锥角α为20°~160°,优选30°~120°,此角度用于调整流场分布,避免产生气流速度低速区而使得需要分散混合的多尺度固相不能离开底部。角度过大会与平板相似,在边角处产生明显的低速区,影响运行,过小则会影响循环空间及路径;内锥形体下缘与喷动管下缘间的距离为喷动气管路内径的3~10倍,调整喷动管与分布器底部的距离,保证喷动流化循环空间路径和来自喷动气管路来料气流的射流张角和射流卷吸空间,这一距离太短物流的循环失稳,太长则在喷动管入口段也会失稳,两者都会产生无用功耗。Further, the cone angle α of the conical distributor is 20° to 160°, preferably 30° to 120°, and this angle is used to adjust the distribution of the flow field, avoiding the generation of a low-velocity area of the airflow and making it necessary to disperse and mix more The scale solid phase cannot leave the bottom. If the angle is too large, it will be similar to a flat plate, and there will be obvious low-speed areas at the corners, which will affect the operation; if the angle is too small, it will affect the circulation space and path; the distance between the lower edge of the inner cone and the lower edge of the jet tube is the inner diameter of the jet tube Adjust the distance between the spray pipe and the bottom of the distributor to ensure the path of the spray fluidization circulation space and the jet opening angle and jet entrainment space of the incoming air flow from the spray gas pipeline. This distance is too short. If the cycle is unstable, if it is too long, it will also be unstable at the inlet section of the jet tube, both of which will produce useless power consumption.
进一步地,所述的流化气管路下端连接有流化气进口管,所述锥形分布器下端至流化气进口管之间长度为所述流化气管路直径的8~20倍,优选10~15倍。保证流化气流稳定,过小则不稳定,过大则浪费设备空间。Further, the lower end of the fluidization gas pipeline is connected with a fluidization gas inlet pipe, and the length between the lower end of the conical distributor and the fluidization gas inlet pipe is 8 to 20 times the diameter of the fluidization gas pipeline, preferably 10 to 15 times. Ensure the stability of the fluidized air flow, if it is too small, it will be unstable, and if it is too large, it will waste equipment space.
作为优选,所述的喷动管的气流速度为5~200m/s,优选30~120m/s,过低没有输送和湍流分散能力,过高会啸叫、产生振动甚至损坏;所述的流化气管路中气体流速为0.5~20m/s,优选2~8m/s,流化气在分布器底部产生均匀的速度场,给可能沉底的物料适当的推动力,但又要避免物料落入管路,根据不同尺度及密度固相的最低沉降速度进行设置。这一速度适用于大多数直径1mm以下的颗粒。As a preference, the airflow velocity of the spray pipe is 5-200m/s, preferably 30-120m/s, if it is too low, there will be no conveying and turbulence dispersion ability, if it is too high, it will whistle, vibrate or even be damaged; the fluidization air pipe The gas flow rate in the road is 0.5-20m/s, preferably 2-8m/s. The fluidized gas produces a uniform velocity field at the bottom of the distributor, which can give proper impetus to the materials that may sink to the bottom, but also prevent the materials from falling into the pipe. The road is set according to the minimum settling velocity of solid phases of different scales and densities. This speed is suitable for most particles under 1mm in diameter.
所述的管线切割机,包括机架、分别通过轴承安装在机架两端的传动管和转动管、设置在传动管和转动管之间的转盘刀架、压紧机构、纤维张力器、进气管路和动力机构;The pipeline cutting machine includes a frame, a transmission pipe and a rotating pipe installed at both ends of the frame through bearings, a rotary knife holder arranged between the transmission pipe and the rotating pipe, a pressing mechanism, a fiber tensioner, an air intake pipe Road and power mechanism;
所述的转盘刀架包括分别设置在传动管和转动管相对一端的两个接口管、分别安装在两个接口管两端,并与接管口传动连接的一对刀盘和用于固定该对刀盘的固定杆,所述接管口与刀盘之间的空间连通;所述刀盘上开设有嵌槽,所述嵌槽内安装有刀片组,所述的两个接口管分别与传动管和转动管连通,并传动连接;所述进气管路和喷动气管路分别与转动管和传动管密封转动连接;所述动力机构与所述传动管传动连接;所述的纤维张力器用于将纤维引入到所述刀盘之间,所述压紧机构用于压紧缠绕在刀盘之间的纤维。利用动力机构带动传动管转动,进气管路通入气流,从而带动转盘刀架转动,利用纤维张力器将纤维引入刀盘之间、缠绕在刀片组上,缠绕在刀片组上的纤维被压紧机构压紧,并对刀盘产生密封作用,保证了进气管的气流在管线上流动而不泄露,随着刀盘上纤维层的增厚,在压紧机构和刀片组的作用下,纤维被切断,被切断的纤维被进气管路的气流带走,由喷动气管路排出,管路的气体流量,根据被切断纤维的产量、分散和输送要求进行调节。The rotary tool holder includes two mouthpieces respectively arranged at the opposite ends of the transmission pipe and the rotating pipe, a pair of cutterheads respectively installed at the two ends of the two mouthpieces and connected to the mouthpieces by transmission, and used to fix the pair of mouthpieces. The fixed rod of the cutter head, the connecting port communicates with the space between the cutter head; the cutter head is provided with a slot, and a blade group is installed in the slot, and the two mouthpieces are respectively connected with the transmission tube It communicates with the rotating tube and is connected by transmission; the air intake pipeline and the spray gas pipeline are respectively connected to the rotating tube and the transmission tube in a sealed rotation; the power mechanism is connected to the transmission tube by transmission; the fiber tensioner is used to Fibers are introduced between the cutter heads, and the compression mechanism is used to compress the fibers wound between the cutter heads. The power mechanism is used to drive the transmission pipe to rotate, and the air intake pipe is connected to the air flow, thereby driving the turntable knife holder to rotate, and the fiber tensioner is used to introduce the fiber between the knife disks and wind it on the blade group, and the fiber wound on the blade group is compressed. The mechanism compresses and seals the cutter head, ensuring that the airflow of the intake pipe flows on the pipeline without leakage. With the thickening of the fiber layer on the cutter head, under the action of the pressing mechanism and the blade group, the fibers are Cutting, the cut fibers are taken away by the airflow of the intake pipeline and discharged from the jet gas pipeline. The gas flow of the pipeline is adjusted according to the output, dispersion and delivery requirements of the cut fibers.
进一步地,为使得刀盘与接口管具有良好的密封性,所述的转盘刀架为一体化结构,所述固定杆数量为2~8个,优选为4个;所述刀盘上还设置有用于压紧刀片组的固定哈夫式压片。Further, in order to make the cutter head and the mouthpiece have good sealing performance, the rotary knife holder is an integrated structure, and the number of the fixing rods is 2 to 8, preferably 4; the cutter head is also provided with There are fixed half-presses for compressing the blade set.
作为优选,为方便更换刀盘,所述的刀盘与接管口可拆卸连接;所述刀盘上还设置有用于压紧刀片组的固定哈夫式压片。Preferably, in order to facilitate the replacement of the cutter head, the cutter head is detachably connected to the nozzle; the cutter head is also provided with a fixed Huff-type pressing piece for pressing the blade set.
进一步地,所述的刀片组中刀片数量不少于6片。Further, the number of blades in the blade set is not less than 6 pieces.
具体地,所述的压紧机构包括设置在机架上的固定导管、设置在固定导管内的压紧杆和安装在压紧杆靠近刀盘的一端的压紧轮,所述的压紧轮与所述刀盘之间的距离为2~6mm,优选3mm,所述的压紧杆通过空气压缩机提供压紧动力。Specifically, the pressing mechanism includes a fixed guide provided on the frame, a press rod arranged in the fixed guide, and a press wheel installed at one end of the press bar near the cutterhead. The press wheel The distance from the cutter head is 2-6 mm, preferably 3 mm, and the pressing rod provides pressing power through an air compressor.
作为优选,为方便更换及达到良好的密封性,两个所述的接口管通过可拆卸连接件分别与所述传动管和转动管密封传动连接。Preferably, in order to facilitate replacement and achieve good sealing performance, the two mouthpieces are respectively connected to the transmission tube and the rotating tube through detachable connectors in a sealed transmission manner.
进一步地,所述传动管上安装有从动齿轮,所述机架上设置有传动轴,所述的动力机构与所述传动轴传动连接,所述的传动轴与所述从动齿轮传动连接,所述的动力机构为变频调速电机。Further, a driven gear is installed on the transmission pipe, a transmission shaft is arranged on the frame, the power mechanism is connected to the transmission shaft, and the transmission shaft is connected to the driven gear , the power mechanism is a variable frequency speed regulating motor.
作为优选,为保证传动管和转动管分别与进气管路和喷动气管路之间转动连接和密封性,所述的传动管和转动管均通过密封动环和密封静环分别与所述的进气管路和喷动气管路连接。As a preference, in order to ensure the rotational connection and tightness between the transmission pipe and the rotating pipe and the intake pipeline and the spray gas pipeline respectively, the transmission pipe and the rotating pipe are respectively connected to the described The intake pipeline is connected with the injection gas pipeline.
利用上述喷动流化机制备多尺度固相混合物的方法为,经管线切割机切断的纤维直接由喷动气管路进入筒体内,从物料进料口加入另一尺度固相物料,在搅拌轮作用下,多尺度固相物料在喷动管及其外部筒体间的间隙内循环分散混合,多尺度固相物料经分散后经搅拌轮与筒体之间的间隙进入搅拌轮上部筒体空间内,经出料口由出料系统输出。The method for preparing the multi-scale solid-phase mixture by using the above-mentioned spray fluidizer is that the fibers cut by the pipeline cutting machine directly enter the cylinder body through the spray gas pipeline, and another scale solid-phase material is added from the material feed port, and the mixture is mixed with the stirring wheel. Under the action, the multi-scale solid-phase material circulates, disperses and mixes in the gap between the spray tube and its outer cylinder, and the multi-scale solid-phase material enters the upper cylinder space of the stirring wheel through the gap between the stirring wheel and the cylinder after being dispersed. Inside, it is output by the discharge system through the discharge port.
本实用新型的有益效果是,本实用新型的喷动流化机实现了一种多尺度固相喷动流化分散混合方法,可对长径比有数量级差异的多尺度固相进行高效的分散混合,并成网输送获得分散混合均匀稳定的产品。本实用新型对喷动流化床及沉降室诸多构件进行了结构设计与空间匹配布置,显著改善了生产运行和产品质量的稳定性;The beneficial effect of the utility model is that the jet fluidization machine of the utility model realizes a multi-scale solid-phase jet fluidization dispersion mixing method, which can efficiently disperse multi-scale solid phases with order-of-magnitude differences in length-to-diameter ratio Mixing and conveying into a net to obtain a uniform and stable product of dispersion and mixing. The utility model carries out structural design and spatial matching arrangement for many components of the spray fluidized bed and the settling chamber, which significantly improves the stability of production operation and product quality;
本实用新型还将管线切割机直接与喷动流化设备连接,在纤维切短的同时有效分散,并向喷动流化机中直接输送。在气流输送管路中对连续纤维进行精确的定长切割,被切断的纤维立即被高速流动的气流所分散并被输送至下游设备中,实现了连续纤维的定长切割、分散与输送三种功能同时完成并连续化。本实用新型利用了气流输送、剪切分散原理,将纤维切割机巧妙地设计在管路中,并通过紧密缠绕的具有一定厚度的纤维层对转盘刀架实现密封,在刀片刃口上压紧轮的正压作用下将纤维定长切断,被切断的纤维会立即被高速气流剪切分散并实现气流的稀相输送,避免了堵塞及缠绕打结现象。The utility model also directly connects the pipeline cutting machine with the jet fluidization equipment, effectively disperses the fibers while cutting them short, and directly transports them to the jet fluidization machine. The continuous fiber is precisely cut to length in the air flow conveying pipeline, and the cut fiber is immediately dispersed by the high-speed air flow and transported to the downstream equipment, realizing three types of continuous fiber cutting, dispersion and conveying Functions are completed simultaneously and serialized. The utility model utilizes the principle of airflow conveying and shearing dispersion, and the fiber cutting machine is cleverly designed in the pipeline, and the rotary knife holder is sealed by the tightly wound fiber layer with a certain thickness, and the pressing wheel is pressed on the blade edge. Under the action of positive pressure, the fiber is cut to a fixed length, and the cut fiber will be sheared and dispersed by the high-speed air flow immediately to realize the dilute phase transportation of the air flow, avoiding the phenomenon of clogging and entanglement.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1为多尺度固相喷动流化分散混合装置结构示意图;Fig. 1 is the structure diagram of multi-scale solid-phase jet fluidized dispersion mixing device;
图2锥形分布器结构示意图;Figure 2 Schematic diagram of the structure of the conical distributor;
图3是吸风槽和吸风出口管连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the suction slot and the suction outlet pipe;
图4是管线切割机正视图;Fig. 4 is a front view of the pipeline cutting machine;
图5是管线切割机立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the pipeline cutting machine;
图中:1.筒体,2.锥形分布器,3.喷动管,4.搅拌轮,5.搅拌轴,6.封头,7.电机,8.物料出口管,9.弯头,10.物料接管,11.沉降室,12.成网箱,13.剥离打手,14.压辊,15.输送帘,16.尘笼,17.吸风槽,18.吸风出口管,19.喷动气管路,20.流化气进口管,21.流化气管路,22.进料口,23.双螺杆,24.法兰,25.外锥形壳体,26.内锥形体,27.分布孔,28.通气室,30.机架,31.传动管,32.转动管,33.接口管,34.刀盘,35.刀片组,36.进气管路,37.连接件,38.传动轴,39.密封动环,40。密封静环,41.导管,42.压紧杆,43.压紧轮,44.纤维张力器,45.哈夫式压片,46.从动齿轮;图1中虚线表示多尺度固相循环路径。In the figure: 1. Cylinder, 2. Conical distributor, 3. Spray pipe, 4. Stirring wheel, 5. Stirring shaft, 6. Head, 7. Motor, 8. Material outlet pipe, 9. Elbow , 10. Material takeover, 11. Settling chamber, 12. Forming cage, 13. Stripping beater, 14. Pressure roller, 15. Conveying curtain, 16. Dust cage, 17. Suction slot, 18. Suction outlet pipe, 19. Spray gas pipeline, 20. Fluidizing gas inlet pipe, 21. Fluidizing gas pipeline, 22. Feed inlet, 23. Twin screw, 24. Flange, 25. Outer cone shell, 26. Inner cone Shape, 27. Distribution hole, 28. Ventilation chamber, 30. Rack, 31. Transmission pipe, 32. Rotating pipe, 33. Interface pipe, 34. Cutter disc, 35. Blade group, 36. Intake pipeline, 37. Connecting piece, 38. transmission shaft, 39. sealing moving ring, 40. Sealing static ring, 41. Conduit, 42. Compression rod, 43. Compression wheel, 44. Fiber tensioner, 45. Hough-type pressure plate, 46. Driven gear; the dotted line in Figure 1 indicates the multi-scale solid phase circulation path.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
实施例1Example 1
如图1所示,一种多尺度固相喷动流化分散混合装置,包括筒体1、锥形分布器2、搅拌装置、出料系统和管线切割机;As shown in Figure 1, a multi-scale solid-phase jet fluidized dispersion mixing device includes a cylinder 1, a conical distributor 2, a stirring device, a discharge system and a pipeline cutting machine;
所述的筒体1上部通过法兰24安装有碟形底封头6,其侧壁设置有进料口22和出料口,所述的出料口位于进料口22的上方,所述出料系统与所述出料口接连;The top of the cylinder body 1 is equipped with a dish-shaped bottom head 6 through a flange 24, and its side wall is provided with a feed port 22 and a discharge port, and the discharge port is located above the feed port 22. The discharge system is connected to the discharge port;
如图2所示,所述的锥形分布器2通过法兰24安装在筒体1下部,为双层结构,包括外锥形壳体25和内锥形体26,所述的外锥形壳体25和内锥形体26之间形成通气室28,所述的内锥形体26上开设有若干分布气体的分布孔27,所述的外锥形壳体25下端连接有流化气管路21,所述内锥形体26的下端连接有喷动气管路19,所述的喷动气管路19设置在所述流化气管路21内,并与之同轴;As shown in Figure 2, the said conical distributor 2 is mounted on the lower part of the cylinder body 1 through a flange 24, and is a double-layer structure, comprising an outer conical shell 25 and an inner conical body 26, and said outer conical shell A ventilation chamber 28 is formed between the body 25 and the inner conical body 26. The inner conical body 26 is provided with a number of distribution holes 27 for distributing gas. The lower end of the outer conical shell 25 is connected with a fluidizing gas pipeline 21. The lower end of the inner cone 26 is connected with a spray gas pipeline 19, and the spray gas pipeline 19 is arranged in the fluidizing gas pipeline 21 and coaxial with it;
如图1所示,所述搅拌装置包括贯穿筒体1封头6的搅拌轴5和分别设置在搅拌轴5两端的电机7与圆形搅拌轮4,所述搅拌轮4设置在筒体1内,所述的搅拌轮4位于所述进料口22和出料口之间;所述的筒体1内还设置有喷动管3,所述喷动管3上端位于所述搅拌轮4正下方,下端延伸至内锥形体26锥形腔内,所述的喷动管3与筒体1及喷动气管路19同轴;As shown in Figure 1, the stirring device includes a stirring shaft 5 that runs through the head 6 of the cylinder body 1, and a motor 7 and a circular stirring wheel 4 that are respectively arranged at both ends of the stirring shaft 5, and the stirring wheel 4 is arranged on the cylinder body 1. Inside, the stirring wheel 4 is located between the feed port 22 and the discharge port; the cylinder 1 is also provided with a spray pipe 3, and the upper end of the spray pipe 3 is located at the stirring wheel 4 Directly below, the lower end extends into the conical cavity of the inner cone 26, and the spray pipe 3 is coaxial with the cylinder body 1 and the spray gas pipeline 19;
所述的出料系统包括顺次连接的物料出口管8、物料接管10、物料沉降室11、成网箱12、剥离打手13、压辊14和输送帘15;所述的物料出口管8与所述的出料口连接,所述的物料接管10和物料沉降室11竖直向下设置,所述物料接管10与物料出口管8通过内壁光滑的弯头9连接,所述的物料沉降室11由上至下呈一维或二维扩张状(呈一维扩张时其开口截面呈长圆形,成二维扩张时其开口截面呈椭圆形),所述物料沉降室11下部尺寸与所述的成网箱12的入口相配合;Described discharge system comprises material outlet pipe 8, material takeover pipe 10, material settling chamber 11, net box 12, stripping beater 13, pressing roller 14 and delivery curtain 15 that are connected in sequence; The discharge port is connected, the material connecting pipe 10 and the material settling chamber 11 are arranged vertically downward, the material connecting pipe 10 is connected with the material outlet pipe 8 through an elbow 9 with a smooth inner wall, and the material settling chamber 11 is a one-dimensional or two-dimensional expansion shape from top to bottom (the opening cross-section is oblong when it is one-dimensional expansion, and its opening cross-section is oval when it is two-dimensional expansion), the size of the lower part of the material settling chamber 11 is the same as the The entrance of the net-forming box 12 described above is matched;
如图3所示,所述的成网箱12中安装有尘笼16,所述尘笼16中心设置有开口向上的吸风槽17,所述尘笼16还设置有与所述吸风槽17连通的吸风出口管18。As shown in Figure 3, a dust cage 16 is installed in the described netting box 12, and the center of the dust cage 16 is provided with an upward suction slot 17, and the dust cage 16 is also provided with a 17 communicated suction outlet pipe 18.
如图4和5所示,所述的管线切割机包括机架30、分别通过轴承安装在机架30两端的传动管31和转动管32、设置在传动管31和转动管32之间的转盘刀架、压紧机构、纤维张力器44、进气管路36和动力机构;As shown in Figures 4 and 5, the pipeline cutting machine includes a frame 30, a transmission tube 31 and a rotating tube 32 installed at both ends of the frame 30 through bearings, and a turntable arranged between the transmission tube 31 and the rotating tube 32 Tool holder, pressing mechanism, fiber tensioner 44, air intake pipeline 36 and power mechanism;
所述的转盘刀架包括分别设置在传动管31和转动管32相对一端的两个接口管33、分别安装在两个接口管33两端,并与接管口传动连接的一对刀盘34和用于固定该对刀盘34的固定杆,所述接管口与刀盘34之间的空间连通,两个所述的接口管33通过可拆卸连接件37分别与所述传动管31和转动管32密封传动连接;所述刀盘34上开设有嵌槽,所述嵌槽内安装有刀片组35,所述的两个接口管33分别与传动管31和转动管32连通,并传动连接;所述的传动管31和转动管32均通过密封动环39和密封静环40分别与所述的进气管路36和喷动气管路19密封转动连接;所述的纤维张力器44用于将纤维引入到所述刀盘34之间,所述压紧机构用于压紧缠绕在刀盘34之间的纤维。The turntable tool holder includes two mouthpieces 33 respectively arranged at opposite ends of the transmission pipe 31 and the rotating pipe 32, a pair of cutterheads 34 and a pair of mouthpieces 34 and The fixed rod for fixing the pair of cutterheads 34, the mouthpiece communicates with the space between the cutterheads 34, and the two mouthpieces 33 are respectively connected to the transmission pipe 31 and the rotating pipe through detachable connectors 37. 32 sealed transmission connection; the cutter head 34 is provided with a slot, and a blade set 35 is installed in the slot, and the two interface pipes 33 are respectively communicated with the transmission pipe 31 and the rotation pipe 32, and are connected by transmission; The transmission pipe 31 and the rotating pipe 32 are both sealed and rotated connected with the air intake pipeline 36 and the spray gas pipeline 19 through the sealing dynamic ring 39 and the sealing static ring 40; the fiber tensioner 44 is used to Fibers are introduced between the cutter heads 34 , and the compression mechanism is used to compress the fibers wound between the cutter heads 34 .
所述的转盘刀架为一体化结构,所述固定杆数量为2~8个,优选为4个;所述刀盘34上还设置有用于压紧刀片组35的固定哈夫式压片45。所述的刀片组35中刀片数量不少于6片The rotary knife rest is an integrated structure, and the number of the fixed rods is 2 to 8, preferably 4; the knife disc 34 is also provided with a fixed Huff-type pressing piece 45 for pressing the blade group 35 . The number of blades in the blade set 35 is not less than 6 pieces
所述的压紧机构包括设置在机架30上的固定导管41、设置在固定导管41内的压紧杆42和安装在压紧杆42靠近刀盘34的一端的压紧轮43,所述的压紧轮43与所述刀盘34之间的距离为2~6mm,优选3mm,所述的压紧杆42通过空气压缩机提供压紧动力。Described pressing mechanism comprises the fixed conduit 41 that is arranged on the frame 30, is arranged on the holddown rod 42 in the fixed conduit 41 and is installed on the holddown wheel 43 of one end of the holddown rod 42 near cutterhead 34, and described The distance between the pressing wheel 43 and the cutter head 34 is 2-6 mm, preferably 3 mm, and the pressing rod 42 provides pressing power through an air compressor.
所述传动管31上安装有从动齿轮46,所述机架30上设置有传动轴38,所述的动力机构与所述传动轴38传动连接,所述的传动轴38与所述从动齿轮46传动连接,所述的动力机构为变频调速电机。A driven gear 46 is installed on the transmission pipe 31, a transmission shaft 38 is arranged on the frame 30, the power mechanism is connected with the transmission shaft 38, and the transmission shaft 38 is connected to the driven shaft 38. Gear 46 is connected in transmission, and the described power mechanism is a variable frequency speed regulating motor.
其工作原理如下:利用动力机构带动传动管31转动,从而带动转盘刀架转动,进气管路36通入喷动气流,利用纤维张力器44将纤维引入刀盘34之间、缠绕在刀片组35上,缠绕在刀片组35上的纤维被压紧机构压紧,并对刀盘34产生密封作用,保证了进气管的气流在管线上流动而不泄露,随着刀盘34上纤维层的增厚,在压紧机构和刀片组35的作用下,纤维被切断,被切断的纤维被喷动气流带走,由喷动气管路19排出,管路的气体流量,根据被切断纤维的产量、分散和输送要求进行调节。Its working principle is as follows: use the power mechanism to drive the transmission tube 31 to rotate, thereby driving the turntable knife holder to rotate, the air intake pipeline 36 is connected to the jet air flow, and the fiber tensioner 44 is used to introduce the fiber between the cutter heads 34 and wrap it around the blade group 35 Above, the fiber wound on the blade group 35 is compressed by the pressing mechanism, and produces a sealing effect on the cutter head 34, ensuring that the airflow of the intake pipe flows on the pipeline without leakage. thick, under the action of the pressing mechanism and the blade group 35, the fiber is cut, and the cut fiber is taken away by the jet air flow, and is discharged by the jet gas pipeline 19, and the gas flow rate of the pipeline depends on the output of the cut fiber, Dispersion and delivery requirements are adjusted.
将经切短的纤维由喷动气流输送进入喷动气管路19,并经锥形分布器2进入喷动管3,并使其达到气流的湍流剪切分散。搅拌轮4布置在喷动管3的上部,避免了从喷动管3来的高速气流将纤维直接带到物料出口管8中,同时搅拌轮4对喷动流化床内的流场进行分区并形成循环流场(如图1虚线所示),喷动流化的气流循环流场保证了来自进料口22的另一尺度物料是向下运动的,并与纤维进行分散,没有分散的物料其沉降速度大,即向上悬浮需要的气流速度高,因此,在操作气流范围内只有分散混合良好的物料才能在搅拌轮4与筒体1间的间隙穿过,在搅拌轮4上部空间适度循环混合后从物料出口管8排出。物料出口管8排出的物料,经沉降室11进入成网箱12,在成网箱12中被尘笼16铺网,位于尘笼16内的吸风槽17能够调节尘笼16成网分布均匀性,吸风出口管18将吸风槽17内吸入的气流排出系统外,最后由剥离打手13将尘笼16上物料剥离,并将其转移至压辊14,再经输送帘15送出。The chopped fibers are conveyed into the jet air pipeline 19 by the jet air flow, and enter the jet pipe 3 through the conical distributor 2, and make it achieve the turbulent shear dispersion of the air flow. The stirring wheel 4 is arranged on the upper part of the spray pipe 3, which prevents the high-speed air flow from the spray pipe 3 from directly bringing the fiber to the material outlet pipe 8, and the stirring wheel 4 partitions the flow field in the spray fluidized bed And form the circulating flow field (shown in dotted line in Fig. 1), the air circulation flow field of jet fluidization has guaranteed that another scale material from the feed port 22 moves downwards, and disperses with the fiber, without dispersing The settling velocity of the material is high, that is, the air velocity required for upward suspension is high. Therefore, only well-dispersed and mixed materials can pass through the gap between the stirring wheel 4 and the cylinder 1 within the operating air flow range, and the upper space of the stirring wheel 4 is moderate. After circulating and mixing, it is discharged from the material outlet pipe 8. The material discharged from the material outlet pipe 8 enters the netting box 12 through the settling chamber 11, and is laid by the dust cage 16 in the netting box 12. The suction groove 17 located in the dust cage 16 can adjust the dust cage 16 to form a net and distribute evenly. The suction outlet pipe 18 discharges the air sucked in the suction groove 17 out of the system, and finally the stripping beater 13 strips the material on the dust cage 16, and transfers it to the pressure roller 14, and then sends it out through the conveying curtain 15.
所述物料沉降室11扩张的轮廓线与竖直线夹角γ为3°~15°,优选6°~10°。The angle γ between the expanded contour line of the material settling chamber 11 and the vertical line is 3°-15°, preferably 6°-10°.
所述进料口22内设置有双螺杆23;所述的纤维包括天然纤维或化学纤维。A twin-screw 23 is arranged inside the feed port 22; the fibers include natural fibers or chemical fibers.
所述的喷动管3直径为所述筒体1直径的0.2~0.35倍,优选0.25~0.3倍,所述流化气管路21直径是喷动管3直径的0.4~1.2倍,优选0.8~1倍;所述圆形搅拌轮4的直径为喷动管3直径的1.1~1.5倍,优选1.2~1.4倍。The diameter of the spray pipe 3 is 0.2 to 0.35 times the diameter of the cylinder 1, preferably 0.25 to 0.3 times, and the diameter of the fluidizing gas pipeline 21 is 0.4 to 1.2 times the diameter of the spray pipe 3, preferably 0.8 to 0.3 times. 1 time; the diameter of the circular stirring wheel 4 is 1.1 to 1.5 times, preferably 1.2 to 1.4 times, the diameter of the spout tube 3 .
若干所述的分布孔27均匀分布在内锥形体26上形成分布孔27阵列,所述分布孔27直径为1~5mm,优选1.5~3mm。Several distribution holes 27 are evenly distributed on the inner cone 26 to form a distribution hole 27 array, and the diameter of the distribution holes 27 is 1-5mm, preferably 1.5-3mm.
所述的锥形分布器2的锥角α为20°~160°,优选30°~120°;内锥形体下缘与喷动管下缘间的距离为喷动气管路内径的3~10倍。The cone angle α of the conical distributor 2 is 20° to 160°, preferably 30° to 120°; the distance between the lower edge of the inner cone and the lower edge of the spray tube is 3 to 10° of the inner diameter of the spray gas pipeline. times.
所述的流化气管路21下端连接有流化气进口管20,所述锥形分布器2下端至流化气进口管20之间长度为所述流化气管路21直径的8~20倍,优选10~15倍。The lower end of the fluidization gas pipeline 21 is connected with a fluidization gas inlet pipe 20, and the length between the lower end of the conical distributor 2 and the fluidization gas inlet pipe 20 is 8 to 20 times the diameter of the fluidization gas pipeline 21 , preferably 10 to 15 times.
所述的喷动管3的气流速度为5~200m/s,优选30~120m/s,所述的流化气管路21中气体流速为0.5~20m/s,优选2~8m/s。The gas flow velocity of the spray pipe 3 is 5-200m/s, preferably 30-120m/s, and the gas flow velocity in the fluidizing gas pipeline 21 is 0.5-20m/s, preferably 2-8m/s.
所述电机7为变频调速电机,装置中双螺杆23、吸风机、尘笼16、剥离打手13、输送帘15也均采用变频调速电机进行驱动。Described motor 7 is a frequency-variable speed-regulating motor, and twin-screw 23, suction blower, dust cage 16, stripping beater 13, conveying curtain 15 also all adopt frequency-variable speed-regulating motor to drive in the device.
实施例2Example 2
作为实施例1的一种改进,为方便更换刀盘34,所述的刀盘34与接管口可拆卸连接;所述刀盘34上还设置有用于压紧刀片组35的固定哈夫式压片45。其他结构同实施例1。As an improvement of Embodiment 1, in order to facilitate the replacement of the cutterhead 34, the cutterhead 34 is detachably connected to the nozzle; slice 45. Other structures are with embodiment 1.
需要说明的是,本实用新型的实施方式仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型方案所做的其他修改或等同替换,只要不要脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。It should be noted that the embodiments of the present utility model are only used to illustrate the technical solution of the present utility model and not to limit it. Other modifications or equivalent replacements made by those skilled in the art to the solution of the utility model, as long as they do not depart from the technology of the utility model The spirit and scope of the scheme should be included in the claims of the present utility model.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520429875.3U CN204724144U (en) | 2015-06-19 | 2015-06-19 | A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520429875.3U CN204724144U (en) | 2015-06-19 | 2015-06-19 | A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture |
Publications (1)
Publication Number | Publication Date |
---|---|
CN204724144U true CN204724144U (en) | 2015-10-28 |
Family
ID=54382529
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201520429875.3U Withdrawn - After Issue CN204724144U (en) | 2015-06-19 | 2015-06-19 | A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN204724144U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104888665A (en) * | 2015-06-19 | 2015-09-09 | 常州汉耀复合材料有限公司 | Spouting fluidization machine and method for producing multi-scale solid mixtures |
CN107998969A (en) * | 2018-01-12 | 2018-05-08 | 宜宾光原锂电材料有限公司 | A kind of batch mixer for ternary precursor material |
-
2015
- 2015-06-19 CN CN201520429875.3U patent/CN204724144U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104888665A (en) * | 2015-06-19 | 2015-09-09 | 常州汉耀复合材料有限公司 | Spouting fluidization machine and method for producing multi-scale solid mixtures |
CN104888665B (en) * | 2015-06-19 | 2017-05-17 | 常州汉耀复合材料有限公司 | Spouting fluidization machine and method for producing multi-scale solid mixtures |
CN107998969A (en) * | 2018-01-12 | 2018-05-08 | 宜宾光原锂电材料有限公司 | A kind of batch mixer for ternary precursor material |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104906989B (en) | A multi-scale solid-phase jet fluidized dispersion mixing device and method | |
CN204724144U (en) | A kind of spouted fluidized machine preparing multiple dimensioned solid-phase mixture | |
CN103640897B (en) | A kind of fiber material transporting device | |
CN210082137U (en) | Dry agitating unit of plastic granules | |
CN115781968A (en) | A kind of military cable sheath material and preparation method thereof | |
CN104888665B (en) | Spouting fluidization machine and method for producing multi-scale solid mixtures | |
CN208700062U (en) | A kind of general suction device of multichannel powder particles material | |
CN204746220U (en) | Fluidization dispersion mixing arrangement is spouted to multiple dimensioned solid phase | |
CN111375344A (en) | Medical mixed granulation drying equipment | |
CN215654826U (en) | Flush fertilizer apparatus for producing | |
CN204736366U (en) | Piece breaker and special broken sword are glued to rubber | |
CN105532777B (en) | A kind of medium-sized stuffed dumplings machine of single screw rod | |
CN210329309U (en) | Feed production system | |
CN107280052A (en) | A kind of generalization processing unit (plant) of livestock feed | |
CN215842723U (en) | Agitating unit is prepared to raw materials for feed additive | |
CN218314604U (en) | Production compounding drying equipment for PC film | |
CN203593420U (en) | Fiber conveying device | |
CN104894693A (en) | Pipeline cutting machine with air flow conveying for fiber and cutting and conveying method thereof | |
CN113180276A (en) | Method and device for pretreating tobacco sheet raw material by papermaking method | |
CN209155590U (en) | Forage expands mixing machine | |
CN208664092U (en) | A kind of auxiliary blanking device in rubber wet process mixing process | |
CN212492476U (en) | A fermentation mixing device for producing pig feed | |
CN207359413U (en) | One kind drying mixer | |
CN218013050U (en) | A new type of fuel processing device for thermal power plants | |
CN204752942U (en) | Fibrous tub of wire cut electrical discharge machining of air flow transport |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20151028 Effective date of abandoning: 20170517 |
|
AV01 | Patent right actively abandoned |