Embodiment
< compositions of thermosetting resin >
Compositions of thermosetting resin of the present invention comprises modified phenolic resin (A) and epoxy resin (B).
Compositions of thermosetting resin of the present invention, in the limit not damaging effect of the present invention, can also comprise weighting agent, Synergist S-421 95 etc.
Below, compositions of thermosetting resin of the present invention is explained.
In addition, " ~ " numerical range of illustrating is used to represent numerical value described in the front and back comprising " ~ " scope respectively as minimum value and maximum value in this specification sheets.
(modified phenolic resin (A))
Modified phenolic resin (A) is applicable to by making phenol resins and (methyl) glycidyl acrylate carry out reacting obtaining under the existence of organophosphorus based compound.
(phenol resins)
As phenol resins used in the present invention, be not particularly limited, phenols and aldehydes can be used to carry out in the presence of acidic reacting and the known novolak type phenol resin obtained.
As the concrete example of phenols, can enumerate such as, phenol, cresols, ethylphenol, xylenol, butylphenol, octyl phenol, nonylphenol, phenylphenol, cyclohexylphenol, pseudocuminol, dihydroxyphenyl propane, catechol, Resorcinol, quinhydrones, naphthols, pyrogallol etc., from the view point of the shrinking percentage of the thermosetting resin of gained, be preferably phenol, cresols, as cresols, be preferably ortho-cresol.
As the concrete example of aldehydes, can enumerate formaldehyde, acetaldehyde, paraformaldehyde, propionic aldehyde, butyraldehyde, valeral, hexanal, phenyl aldehyde, hydroxy benzaldehyde, Dihydroxy benzaldehyde, hydroxymethylbenzaldehyde, oxalic dialdehyde, crotonic aldehyde, glutaraldehyde etc., from the view point of the shrinking percentage of the thermosetting resin of gained, be preferably formaldehyde, phenyl aldehyde.
As phenol resins, can use such as, phenol resol resins, as phenol resol resins, trade(brand)name " シ ョ ウ ノ ー Le BRG-558 " (phenol novolacs can be enumerated, Showa Denko K. K's system, hydroxyl equivalent 104g/eq., the trade mark that " シ ョ ウ ノ ー Le " is Showa Denko K. K), trade(brand)name " シ ョ ウ ノ ー Le CRG-951 " (o-cresol novolak, Showa Denko K. K's system, hydroxyl equivalent 118g/eq., the trade mark that " シ ョ ウ ノ ー Le " is Showa Denko K. K).
(manufacture method of modified phenolic resin (A))
The manufacture method of modified phenolic resin of the present invention is reacted under the existence of organophosphorus based compound for making phenol resins and (methyl) glycidyl acrylate, obtains the method for the modified phenolic resin (A) shown in general formula (I).
In formula, R
1for the group shown in hydrogen atom or following formula (II), and whole R
1middle R
1for the ratio of hydrogen atom is more than 20% and is less than 80%.R
2and R
3represent aliphatics or the aromatic hydrocarbyl of hydrogen atom or carbonatoms 1 ~ 20 independently of one another.N represents the integer of 0 ~ 40.
(in formula, R
4for hydrogen atom or methyl.)
N+2 in the general formula of modified phenolic resin (A) whole R
1in R
1for the ratio of hydrogen atom is more than 20% and is less than 80%, be preferably 30 ~ 70%, be more preferably 40 ~ 60%.
By making the R in the general formula of modified phenolic resin (A)
1the ratio of hydrogen atom be more than 20% and be less than 80%, thus shrinking percentage when comprising the solidification of the compositions of thermosetting resin of modified phenolic resin (A) and epoxy resin described later (B) increases.
In above-mentioned formula (I), R
2and R
3represent aliphatics or the aromatic hydrocarbyl of hydrogen atom or carbonatoms 1 ~ 20 independently of one another.
As the aliphatic alkyl of carbonatoms 1 ~ 20, the saturated alkyl on chain or side chain or unsaturated alkyl can be enumerated, be preferably carbonatoms 1 ~ 12, be more preferably carbonatoms 1 ~ 6.Specifically, methyl, ethyl, sec.-propyl, n-octyl, vinyl, butenyl etc. can be enumerated, but be not limited to this.From the view point of versatility, reaction easiness, be preferably methyl, ethyl.
As the aromatic hydrocarbyl of carbonatoms 1 ~ 20, phenyl, naphthyl etc. can be enumerated.
From the view point of versatility, reaction easiness, preferred R
2and R
3be methyl, ethyl independently of one another.
In above-mentioned formula (I), n represents the integer of 0 ~ 40, is preferably 0 ~ 30, is more preferably 0 ~ 20.If the n in above-mentioned formula (I) is the integer of 0 ~ 40, then can control in specified range by the weight-average molecular weight of modified phenolic resin (A), be applicable from the viewpoint of mobility.
Here, modified phenolic resin (A) can carry out reacting obtaining by making phenol resins and (methyl) glycidyl acrylate under basic catalyst.
The usage quantity of (methyl) glycidyl acrylate, relative to the mole number of the hydroxyl in phenol resins, is preferably 20 ~ 90 % by mole, is more preferably 30 ~ 80 % by mole.By making the usage quantity of (methyl) glycidyl acrylate be more than 20 % by mole less than 90 % by mole, then can by the R in the general formula of modified phenolic resin (A)
1the ratio of hydrogen atom be adjusted to specified amount.
As basic catalyst, can enumerate such as, the oxyhydroxide of alkali (soil) metal, organophosphorus based compound.
But, when employing the oxyhydroxide of alkali (soil) metal, remaining metal ion in modified phenolic resin.In such as electronic material purposes, there is the possibility that undesirable condition occurs due to being mixed into of metal ion, therefore need the removal step of catalyzer.Catalyzer removal step is such as the washing of modified phenolic resin carried out repeatedly, or to be washed with water by the salt of generation with acid neutralization and remove.Such operation produces a large amount of waste water and activity time is elongated, therefore not preferred.
If use amine compound as basic catalyst, then remaining amine compound in modified phenolic resin.Amine compound works as the solidifying agent of epoxy resin, and generally speaking its temperature of reaction is lower than the temperature of reaction of phenol resins and epoxy resin.Modified phenolic resin (A) in rear operation collapses with the molecular balance of epoxy resin (B), therefore not preferred.Such as when using vulkacit H as amine compound, modified phenolic resin is had to combine the effect carrying out being cross-linked each other with methylene radical, therefore modified phenolic resin (A) becomes insufficient with the reaction of epoxy resin (B), therefore not preferred.
(organophosphorus based compound)
Therefore, use organophosphorus based compound as basic catalyst in the present invention.
As organophosphorus based compound, ethyl phosphine, propyl group phosphine, butyl phosphine, Phenylphosphine, trimethyl-phosphine, triethyl phosphine, tributylphosphine, tri octyl phosphine, triphenylphosphine, tricyclohexyl phosphine, triphenylphosphine/triphenylborane coordination compound, tetraphenyl boron tetraphenyl can be enumerated
deng.They can be used alone, also can more than two kinds and use, if be considered as the characteristic of compositions of thermosetting resin, are then preferably triphenylphosphine.
The usage quantity of organophosphorus based compound, relative to phenol resins 100 mass parts, is preferably 0.001 mass parts ~ 10 mass parts, is more preferably 0.01 mass parts ~ 8 mass parts, more preferably 0.1 mass parts ~ 5 mass parts.
If the usage quantity of organophosphorus based compound is more than 0.001 mass parts relative to phenol resins 100 mass parts, then the reaction times being used for obtaining modified phenolic resin (A) can be foreshortened to usage range.In addition, if the usage quantity of organophosphorus based compound is below 10 mass parts relative to phenol resins 100 mass parts, then the control of the speed of response of compositions of thermosetting resin becomes easy.
(other additive)
As required, from the view point of the storage stability of composition, stopper can be added.As stopper, quinhydrones, toluhydroquinone etc. can be enumerated.
The method of reacting is carried out for making phenol resins and (methyl) glycidyl acrylate, be not particularly limited, can enumerate such as, make phenol resins add the method for carrying out reacting in the lump with (methyl) glycidyl acrylate and basic catalyst; Or add phenol resins and basic catalyst, under the temperature of reaction of regulation, add the method for (methyl) glycidyl acrylate.
Now, temperature of reaction is preferably carried out the scope of 30 DEG C ~ 120 DEG C, more preferably carries out the scope of 60 DEG C ~ 110 DEG C.
By making temperature of reaction be more than 30 DEG C, thus it is slow that the carrying out of reaction can be made to be difficult to.In addition, by making temperature of reaction be less than 120 DEG C, thus the radical polymerization of (methyl) glycidyl acrylate can be suppressed.
Reaction times is not particularly limited, as long as according to amount, the temperature of reaction of (methyl) glycidyl acrylate and catalyzer, suitably adjust.
During reaction, can be with an organic solvent.
(organic solvent)
As such organic solvent, ester class, the Isosorbide-5-Nitraes-two such as the ketones such as glycol ethers, acetone, methyl ethyl ketone, methyl iso-butyl ketone (MIBK) such as the glycolss such as alcohols, ethylene glycol, propylene glycol such as methylol, ethyl alcohol, propyl group alcohol, butanols, ethylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl, butyleneglycol monomethyl ether, butyleneglycol list ethyl ether, butyleneglycol list propyl ether, ethyl acetate, propyl acetate, butylacetate, ethyl lactate, ethylene glycol monomethyl ether acetic acid ester, propylene glycol monomethyl ether
the ethers etc. such as alkane can be used alone, or can more than two kinds and use.
Above-mentioned organic solvent can be preferably 0 mass parts ~ 1 relative to phenol resins 100 mass parts, and 000 mass parts, the mode be more preferably about 10 mass parts ~ 100 mass parts, more preferably 10 mass parts ~ 50 mass parts use.
The modification phenol obtained by reacting can remove organic solvent by distillation after the reaction, can carry out washing as required to remove catalyzer in addition.
In addition, underpressure distillation or wet distillation can be carried out to remove unreacted phenols.
The content of the basic metal in modified phenolic resin (A), the total content of alkaline-earth metal or amine compound is below 0.1 quality % relative to the total amount of above-mentioned phenol resins (A), be preferably below 0.05 quality %, be more preferably below 0.01 quality %.As amine compound, be not particularly limited, the amine compound etc. of the basic catalyst derived from when obtaining modified phenolic resin (A) can be enumerated, can enumerate such as, the aromatic amines such as fatty amine, m-xylene diamine such as vulkacit H.
By making the total amount relative to above-mentioned phenol resins (A), the total content of basic metal, alkaline-earth metal or the content of amine compound are below 0.1 quality %, thus the washing times of the modified phenolic resin of gained can be reduced, consequently shorten manufacturing process's time, in addition, the modified phenolic resin (A) after suppressing in operation collapses with the balance of the reaction of epoxy resin (B).
In addition, as the total content of the basic metal in compositions of thermosetting resin, alkaline-earth metal or the content of amine compound, be below 0.05 quality % relative to the total amount of above-mentioned compositions of thermosetting resin.Now, when compositions of thermosetting resin comprises weighting agent, because it does not participate in curing reaction, therefore consider relative to remove from the total amount of compositions of thermosetting resin the amount after weighting agent, the total content of basic metal, alkaline-earth metal or the content of amine compound.
Basic metal in modified phenolic resin (A), alkaline-earth metal use atomic absorption spectrophotometer (AAS) to carry out quantitative assay.In addition, the amine compound in modified phenolic resin (A) uses gas chromatographic analysis device (GC) to carry out quantitative analysis.Analysis conditions etc. describe in detail in an embodiment.
About the weight-average molecular weight of modified phenolic resin (A), if consider the mobility of compositions of thermosetting resin, be then preferably 250 ~ 5000, be more preferably 300 ~ 4000, more preferably 400 ~ 3000.
The weight-average molecular weight of resin such as can be passed through gel permeation chromatography (GPC) and measure.As the concrete condition determination of GPC, can enumerate such as,
Post: trade(brand)name " KF-801 ", " KF-802 ", " KF-802 " and " KF-803 " (Showa Denko K. K's system, Shodex (trade mark) series) are connected use.
Detector: trade(brand)name " RI-71 " (Showa Denko K. K's system, differential refractometer " Shodex " (trade mark))
Solvent: tetrahydrofuran (THF)
Flow: 1ml/ minute
Deng.
(epoxy resin (B))
As epoxy resin used in the present invention, be not particularly limited, known epoxy resin can be used.As the concrete example of epoxy resin, bisphenol A type epoxy resin can be enumerated, bisphenol f type epoxy resin, bisphenol-s epoxy resin, dihydroxyphenyl propane D type epoxy resin, Resorcinol type epoxy resin, hydroquinone type epoxy resin, catechol-type epoxy resin, dihydroxy naphthlene type epoxy resin, biphenyl type epoxy resin, the epoxy resin that tetramethyl biphenyl type epoxy resin etc. is derived by divalence phenols, phenol novolak type epoxy resin, cresol novolak type epoxy resin, triphenylmethane type epoxy resin, tetraphenyl ethane type epoxy resin, Dicycldpentadiene-phenol modified version epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl-type epoxy resin, naphthol novolac type epoxy resin, naphthols aralkyl-type epoxy resin, naphthols-phenol cocondensation phenolic resin varnish type epoxy resin, naphthols-cresols cocondensation phenolic resin varnish type epoxy resin, aromatic hydrocarbons formaldehyde resin modified phenolic resin type epoxy resin, the epoxy resin that biphenyl modified novolac type epoxy resin etc. are derived by the above phenols of trivalent, epoxy resin etc. by the modification of organophosphorus based compound.Wherein be preferably triphenylmethane type epoxy resin.In addition these epoxy resin can be used alone, also can more than two kinds and use.Wherein, be preferably bisphenol-type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, triphenylmethane type epoxy resin, biphenyl aralkyl-type epoxy resin, be more preferably biphenyl aralkyl-type epoxy resin.
About the weight-average molecular weight of epoxy resin (B), from the view point of the mobility of compositions of thermosetting resin and the balance of thermotolerance, be preferably 300 ~ 5000, be more preferably 400 ~ 3500, more preferably 400 ~ 3000.
Epoxy resin (B) with the blending ratio of phenol resins (A) is, relative to epoxy group(ing) 1.0 equivalent in epoxy resin (B), hydroxyl in phenol resins (A) is preferably the scope of 0.5 equivalent ~ 1.3 equivalent, be more preferably the scope of 0.6 equivalent ~ 1.2 equivalent, more preferably the scope of 0.7 equivalent ~ 1.1 equivalent.
In compositions of thermosetting resin, to promote for the purpose of curing reaction, also can be suitable for using curing catalyst.
As curing catalyst, can enumerate such as, imidazole compound, organophosphorus based compound, Lewis acid etc.They can be used alone, also can more than two kinds and use.
As imidazole compound, imidazoles, glyoxal ethyline, 2-ethyl imidazol(e), 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecyl imidazole, 1 benzyl 2 methyl imidazole, 2-heptadecyl imidazole, 4 can be enumerated, 5-diphenyl-imidazole, glyoxal ethyline quinoline, 2-benzylimidazoline, 2-undecyl imidazole quinoline, 2-heptadecyl imidazole quinoline, 2 isopropyl imidazole, 2,4-methylimidazole, 2-phenyl-4-methylimidazole, 2-ethyl imidazol(e) quinoline, 2 isopropyl imidazole quinoline, 2,4-methylimidazole quinolines, 2-phenyl-4-methylimidazole quinoline etc.
Imidazole compound can be masked by sequestering agent.
As sequestering agent, vinyl cyanide, phenylene diisocyanate, toluidine isocyanate (ト Le イ ジ Application イ ソ シ ア ネ ー ト), naphthalene diisocyanate, Methylene bis phenyl isocyanic ester, melamine acrylate etc. can be enumerated.
As organophosphorus based compound, ethyl phosphine, propyl group phosphine, butyl phosphine, Phenylphosphine, trimethyl-phosphine, triethyl phosphine, tributylphosphine, tri octyl phosphine, triphenylphosphine, tricyclohexyl phosphine, triphenylphosphine/triphenylborane coordination compound, tetraphenyl boron tetraphenyl can be enumerated
deng.
In these curing catalysts, be preferably triphenylphosphine.
(weighting agent)
In compositions of thermosetting resin of the present invention, for the purpose of flame retardant resistance imparting, thermal expansion suppression etc., preferably coordinate weighting agent.As concrete example, can enumerate such as, the inorganic fillers such as fused silica, crystalline silica, aluminum oxide, zircon, Calucium Silicate powder, calcium carbonate, silicon carbide, silicon nitride, boron nitride, zirconium white, forsterite, steatite, spinel, titanium dioxide, aluminium hydroxide, magnesium hydroxide.
Fused silica can use broken shape, spherical any one, in order to improve the use level of fused silica, and being suppressed to the rising of the melt viscosity of shaped material, preferably mainly using spherical fused silica.In addition, in order to improve the use level of spherical silicon dioxide to compositions of thermosetting resin, preferably the size-grade distribution of spherical silicon dioxide is suitably adjusted.The fit rate of fused silica is suitable for purposes with desired characteristic and desired scope is different according to compositions of thermosetting resin.Such as, when compositions of thermosetting resin being used for encapsulating semiconductor material purposes, if in view of linear expansivity, the flame retardant resistance of the cured article of compositions of thermosetting resin, then the fit rate of preferred molten silicon-dioxide is high.Specifically, be preferably more than 50 quality % relative to compositions of thermosetting resin total amount, be more preferably more than 60 quality %, more preferably 70 quality % ~ 90 about quality %.
In addition, when compositions of thermosetting resin being used for the purposes such as conductive paste, conducting film, as weighting agent, the agent of the conductive filler such as silver powder, copper powder can be used.
In addition, compositions of thermosetting resin of the present invention can as required containing various Synergist S-421 95s such as the thermosetting resin used as properties-correcting agent and thermoplastic resin, pigment, silane coupling agent, releasing agents.
The thermosetting resin used as properties-correcting agent and thermoplastic resin can use known various material.
As thermosetting resin and thermoplastic resin, can use such as required in the scope not damaging effect of the present invention, phenoxy resin, polyamide resin, polyimide resin, polyetherimide resin, polyethersulfone resin, polyphenylene oxide resin, polyphenylene sulfide vibrin, polystyrene resin, pet resin etc.
As silane coupling agent, the silane coupling agents such as aminosilane based compound, vinyl silanes based compound, polystyrene silane compound, methacrylic acyloxy silane based compound can be enumerated.
In addition, as releasing agent, stearic acid, Zinic stearas, calcium stearate, aluminum stearate, Magnesium Stearate and carnauba wax etc. can be enumerated.
The cured article that shrinking percentage when the compositions of thermosetting resin acquisition containing modified phenolic resin (A) and epoxy resin (B) of the present invention is solidified is high.
When the sealing material as electronic unit uses with resin combination, particularly from the view point of the convexity warp suppressing thin encapsulation, shrinking percentage when compositions of thermosetting resin is solidified is preferably 0.15% ~ 0.40%, be more preferably 0.20% ~ 0.40%, more preferably 0.25% ~ 0.40%.
Compositions of thermosetting resin of the present invention particularly can be suitable for interlayer dielectic resin combination that the sealing material resin combination of electronic unit, printed base plate resin combination, printed base plate and the Copper Foil with resin use, conductive paste, coating, caking agent and matrix material containing conductive filler agent.
< cured article >
Compositions of thermosetting resin solidification of the present invention obtains by cured article of the present invention.
The curing of compositions of thermosetting resin is not particularly limited, such as, as long as carried out heating by compositions of thermosetting resin under Heating temperature 170 DEG C ~ 250 DEG C, the condition of 60 minutes ~ 20 hours heat-up time.Heating temperature is more preferably 170 DEG C ~ 220 DEG C, more preferably 170 DEG C ~ 200 DEG C.Be more preferably 60 minutes ~ 10 hours heat-up time, more preferably 90 minutes ~ 8 hours.
In addition, preferably before the manufacture of cured article, compositions of thermosetting resin is carried out extrusion forming.Pressure during extrusion forming is preferably 2 ~ 20MPa, is more preferably 4 ~ 15MPa, more preferably 5 ~ 12MPa.In addition, temperature during extrusion forming is preferably 170 ~ 250 DEG C, is more preferably 170 ~ 220 DEG C, more preferably 170 ~ 200 DEG C.
Embodiment
Below, in further detail the present invention is described by embodiment, but the present invention is not limited to this, in embodiment and comparative example " part " is quality criteria with " % ".
Production Example 1 (synthesis of modified phenolic resin A)
In the flask possessing cooling tube and stirrer, add trade(brand)name " シ ョ ウ ノ ー Le (trade mark) BRG-558 " (the Showa Denko K. K's system as phenol resol resins, hydroxyl equivalent 104g/eq.) 104g, methyl ethyl ketone 50g, quinhydrones 0.04g and glycidyl methacrylate 43g, carry out mixing until become even at 60 DEG C.Be cooled to less than 40 DEG C, then add triphenylphosphine 2g.100 DEG C of reactions 5 hours, then at 120 DEG C, under the decompression of 50mmHg, from resultant, remove cut, obtain the modified phenolic resin A of the filbert bulk of 147g.The softening temperature of the modified phenolic resin A of gained is 83 DEG C, and weight-average molecular weight is 1900.
Production Example 2 ~ 3, compare Production Example 2 ~ 4
Use the composition of table 1, in addition, react in the same manner as Production Example 1, obtain modified phenolic resin B ~ C, the J ~ L shown in table 2,3.
Production Example 4
In the flask possessing cooling tube and stirrer, add Bisphenol F 200g, methyl ethyl ketone 100g makes them dissolve, then add quinhydrones 0.08g, glycidyl methacrylate 56g and carry out mixing until become even, then add triphenylphosphine 2g.100 DEG C of reactions 5 hours, then at 120 DEG C, under the decompression of 50mmHg, from resultant, remove cut, obtain modified phenolic resin D256g.
Production Example 5
In the flask possessing cooling tube, stirrer, add ortho-cresol 100g, phenyl aldehyde 49g, tosic acid 10g, 100 DEG C of reactions 8 hours.Then, with in aqueous sodium hydroxide solution and after, with pure water 100g carry out 5 times washing, except desalting.
Then at 180 DEG C, under the decompression of 50mmHg, remove cut, be then dissolved in methyl ethyl ketone 39g.Then add quinhydrones 0.04g, glycidyl methacrylate 19g, carry out mixing until become even, then add triphenylphosphine 2g.100 DEG C of reactions 5 hours, then at 120 DEG C, under the decompression of 50mmHg, remove cut, obtain 98g modified phenolic resin E.
Production Example 6
Use the composition of table 1, in addition, react in the same manner as Production Example 5, obtain resin F.
Production Example 7,8
Use the composition of table 1, in not carrying out after the reaction of first stage and operation, carry out 2 washings with pure water 100g, in addition, react in the same manner as Production Example 5, obtain resin G, H.
Relatively Production Example 1
Operate in the same manner as Production Example 5, implement the reaction of first stage, carry out the removing of salt, the removing of cut and obtain phenol resol resins, be set to resin I.That do not carry out subordinate phase with reaction that is glycidyl methacrylate.
[table 1]
BRG-558: phenol resol resins, trade(brand)name " シ ョ ウ ノ ー Le (trade mark) BRG-558 ", Showa Denko K. K's system, hydroxyl equivalent 104g/eq.
CRG-951: o-cresol novolak, trade(brand)name " シ ョ ウ ノ ー Le (trade mark) CRG-951 ", Showa Denko K. K's system, hydroxyl equivalent 118g/eq.
The analytical procedure of modified phenolic resin and phenol resins is as follows.
(1) softening temperature (DEG C)
Use エ レ ッ Network ス science society system, gas phase softening point measurement device EX-719PD measures.Heat-up rate is set to 2.5 DEG C/min.
(2) weight-average molecular weight
Measured by gel permeation chromatography (GPC).
Post is configured to make Showa electrician society system, and trade(brand)name " KF-801 ", " KF-802 ", " KF-802 " are connected with " KF-803 ", uses tetrahydrofuran (THF) as solvent, measures with flow 1ml/ minute.Detector commodity in use name " RI-71 " (Showa Denko K. K's system, differential refractometer " Shodex " (trade mark)).Molecular weight calculates with polystyrene conversion.
(3) R of the general formula of modified phenolic resin
1the ratio of hydrogen atom
Use nucleus magnetic resonance (NMR) device (BRUKER society system, goods name " AVANCE400 "), the NMR of phenol resins is before modified schemed the ratio of the chemical shift of the 8.0 ~ 10.0ppm deriving from phenolic hydroxyl group (chemical shift deriving from 6.5 ~ 7.5ppm of phenyl ring with) to scheme (the same) with the NMR of modified phenolic resin and compare, calculate the R of general formula (I)
1the ratio of hydrogen.
(4) basic metal in modified phenolic resin (A), alkaline-earth metal use atomic absorption spectrophotometer (AAS) (Thermo Scientrific society system, goods name " iCE3000 ") to carry out quantitative assay.
(5) amine compound in modified phenolic resin (A) uses gas phase chromatographic device (GC) (Shimadzu Scisakusho Ltd's system, goods name " GC-8APF "), carries out quantitative analysis under the following conditions.
<GC>
Post: Port ラ パ ッ Network Q post (80 ~ 100 order)
Carrier gas: nitrogen
Flow: 40ml/ minute
Column temperature: 230 DEG C
About each analytical results, be shown in table 2 and table 3.
Embodiment 1 ~ 15 and comparative example 1 ~ 6
(modulation of compositions of thermosetting resin)
About by Production Example 1 ~ 8 with compare each modified phenolic resin and phenol resins that Production Example 1 ~ 4 obtains, mix with the cooperation shown in table 2, table 3, under temperature 90 DEG C, the condition of 5 minutes time, carry out melting mixing, obtain the compositions of thermosetting resin of embodiment 1 ~ 15 and comparative example 1 ~ 6.
The cooperation of the composition shown in table 2, table 3 is carried out as follows.
For the amount shown in table 2, table 3 (such as, in embodiment 1 be 10 parts) epoxy resin (weight-average molecular weight 1000), the modified phenolic resin of the hydroxyl equivalent described in mixture table 2, table 3/epoxide equivalent ratio and phenol resins, add the triphenylphosphine (curing catalyst) of 0.1 part, thus obtain resinous principle.Next, be that fused silica (inorganic filler) is mixed in above-mentioned resinous principle by the mode of 80 quality % to make the containing ratio in composition, utilize two roller (マ シ ナ リ ー society of western village system, NS-155 (S) type), mixing 5 minutes at 100 DEG C, modulate compositions of thermosetting resin.
(manufacture of cured article)
The compositions of thermosetting resin of acquisition is utilized the mould (circle of diameter 90mm specified in JIS K-6911, thickness 5mm, and the scope that can be produced on diameter 76 ~ 80mm has the mould of sample of the protuberance of height 3mm), 150 DEG C, 40 minutes, carry out extrusion forming under the condition of pressure 10MPa.Then, 180 DEG C of heating 5 hours, compositions of thermosetting resin is cured, produces the testing plate of cured article.
About the testing plate obtained, evaluate shrinkage rate by the following method.
(6) shrinking percentage
The method specified in JIS K-6911 is adopted to evaluate.
The measurement result of the shrinking percentage of the testing plate made by embodiment 1 ~ 15 and comparative example 1 ~ 6 shown in table 3, table 2.
[table 2]
[table 3]
Confirmed by table 2, table 3, the cured article (testing plate) of compositions of thermosetting resin of the present invention shows high shrinkage.Namely known, excellent far away compared with the shrinking percentage of the testing plate of embodiment and use novolac resin in the past and the cured article that obtains.