CN104891157A - Dynamic material converging method and system - Google Patents
Dynamic material converging method and system Download PDFInfo
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- CN104891157A CN104891157A CN201510264818.9A CN201510264818A CN104891157A CN 104891157 A CN104891157 A CN 104891157A CN 201510264818 A CN201510264818 A CN 201510264818A CN 104891157 A CN104891157 A CN 104891157A
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- feedway
- main line
- interflow
- transport apparatus
- elevating transport
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Abstract
The invention discloses a dynamic material converging method and system. The method includes the following steps that 001, a computerization controller acquires identity information carried by materials through an information reading element, and whether a converging operation instruction is executed to the materials or not is known by combining the data provided by an upper control system; (a) if the materials on a conveying branch need to be converged to a conveying mainline, the steps from the steps 101 to the steps 105 are executed; (b) if the materials on the conveying branch do not need to be converged, the materials on the conveying mainline can be conveyed to a mainline downstream conveying device according to a control system instruction, and the steps from the steps 201 to the steps 204 are executed. The dynamic material converging method and system have the advantages that the method is aptly used, the system is reasonably designed, and the processing capacity of the entire system is effectively improved. According to the novel dynamic material converging method and system, the converging efficiency can reach 1800-3000 pieces per hour according to the difference of application scenarios. Compared with the prior art, the dynamic material converging method and system have the advantages of being high in reliability, low in cost, high in converging efficiency and the like.
Description
Technical field
The present invention relates to automatic material flow interflow technical field, be specifically related to the method and system that a kind of material dynamically collaborates.
Background technology
Material joining system is for being collaborated to carry the equipment for treating materials of main line by carrying feeder highway by material in automatic material flow technical field, and it has to conflux each circuit convey materials the function on a circuit automatically according to the system directive of automatic Material Handling System.But along with improving constantly of automatic Material Handling System processing capacity, the material joining system applying existing interflow technology can not meet the demand of high system processing power because of reasons such as its processing capacity are lower.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of material reasonable in design, high throughput dynamically to collaborate method and system, effectively improve system processing power.
For realizing object of the present invention, the invention provides a kind of material and dynamically collaborating method, comprising the following steps:
Step 001: computerized controller obtains the self-contained identity information of material by information read element, the data provided in conjunction with upper-level control system know whether perform to material the instruction collaborating operation:
If a) carry material on branch line need collaborate on conveying main line, then to perform step 101 ~ step 105;
If b) carry material on branch line not need to implement interflow operation, on conveying main line, the instruction according to control system is transported on the feedway of main line downstream by material, and it performs step 201 ~ step 204;
material merging process on conveying branch line:
Step 101: the first set elevating transport apparatus belonging to native system moves to high-end trim by low-end trim, material collaborates feedway conveying by branch line upstream feedway to branch line simultaneously;
Step 102: other elevating transport apparatus belonging to native system moves to high-end trim by low-end trim;
Step 103: material is carried on the elevating transport apparatus being in high-end trim, when control system detects that material has departed from branch line interflow feedway and material is in a safe condition, all elevating transport apparatus belonging to native system simultaneously will move to low-end trim by high-end trim;
Step 104: material is transferred on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 105: repeat the process of step 101 ~ step 104, thus realize material on subsequent delivery branch line and collaborated on the feedway of main line interflow;
material merging process on conveying main line:
Step 201: the first set elevating transport apparatus belonging to native system moves to low-end trim by high-end trim, material collaborates feedway conveying by main line upstream feedway to main line simultaneously;
Step 202: other elevating transport apparatus belonging to native system moves to low-end trim by high-end trim;
Step 203: material is carried by continuation on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 204: the process repeating step 201 ~ step 203, thus realize the merging process of material on subsequent delivery main line.
A kind of material of the present invention dynamically collaborates the system of method, it is characterized in that, comprises main line upstream feedway, main line interflow feedway, elevating transport apparatus, main line downstream feedway, branch line upstream feedway, branch line interflow feedway;
Wherein: the quantity of described elevating transport apparatus is no less than two covers; Comprise elevating transport apparatus A, elevating transport apparatus B be arranged on respectively main line interflow feedway in;
Main line upstream feedway, main line downstream feedway are arranged on input end and the mouth of main line interflow feedway respectively, and the conveyor surface of main line upstream feedway, main line downstream feedway and main line interflow feedway at grade;
Branch line interflow feedway is arranged on the side of main line interflow feedway, and the conveyor surface of branch line interflow feedway is higher than main line interflow feedway;
Elevating transport apparatus A and elevating transport apparatus B is arranged in the feedway of main line interflow respectively, and when described elevating transport apparatus A and B is in low level, its conveyor surface is lower than main line interflow feedway; When described elevating transport apparatus A and B is in a high position, the conveyor surface of its conveyor surface and branch line interflow feedway at grade.
Main line of the present invention interflow feedway is arrowband type belt conveyer or chain-linked conveyer or roller conveyor or narrow synchronous banding pattern conveyer.
Elevating transport apparatus of the present invention is the arrowband type conveyer of lifting mode or roller conveyor or round belt type conveyer or narrow synchronous banding pattern conveyer.
The invention has the beneficial effects as follows, method is suitable for proper, and system is reasonable, whole system processing capacity effectively improves.The dynamic rational method of novel material of the present invention and system thereof are according to application scenarios difference, and its interflow efficiency can reach 1800 ~ 3000/hour; Hinge structure, the present invention has that reliability is high, cost is lower, interflow efficiency high.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram of the dynamic converging system of a kind of material provided by the invention.
Fig. 2 is the line material interflow diagram of circuit that a kind of material provided by the invention dynamically collaborates method.
Fig. 3 is the main line material interflow diagram of circuit that a kind of material provided by the invention dynamically collaborates method.
In figure: the feedway of 1-main line upstream, 2-main line interflow feedway, 3a-elevating transport apparatus A, 3b-elevating transport apparatus B, 4-main line downstream feedway, 5-branch line upstream feedway, 6-branch line interflow feedway, 7a, 7b-material, 8a, 8b-material service direction.
Detailed description of the invention
Below with reference to specific embodiment, technical scheme provided by the invention is described in detail.
A kind of material dynamically collaborates method, comprises the following steps:
Step 001: computerized controller obtains the self-contained identity information of material by information read element, the data provided in conjunction with upper-level control system know whether perform to material the instruction collaborating operation:
If a) carry material on branch line need collaborate on conveying main line, then to perform step 101 ~ step 105;
If b) carry material on branch line not need to implement interflow operation, on conveying main line, the instruction according to control system is transported on the feedway of main line downstream by material, and it performs step 201 ~ step 204;
material merging process on conveying branch line:
Step 101: the first set elevating transport apparatus belonging to native system moves to high-end trim by low-end trim, material collaborates feedway conveying by branch line upstream feedway to branch line simultaneously;
Step 102: other elevating transport apparatus belonging to native system moves to high-end trim by low-end trim;
Step 103: material is carried on the elevating transport apparatus being in high-end trim, when control system detects that material has departed from branch line interflow feedway and material is in a safe condition, all elevating transport apparatus belonging to native system simultaneously will move to low-end trim by high-end trim;
Step 104: material is transferred on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 105: repeat the process of step 101 ~ step 104, thus realize material on subsequent delivery branch line and collaborated on the feedway of main line interflow;
material merging process on conveying main line:
Step 201: the first set elevating transport apparatus belonging to native system moves to low-end trim by high-end trim, material collaborates feedway conveying by main line upstream feedway to main line simultaneously;
Step 202: other elevating transport apparatus belonging to native system moves to low-end trim by high-end trim;
Step 203: material is carried by continuation on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 204: the process repeating step 201 ~ step 203, thus realize the merging process of material on subsequent delivery main line.
A kind of material of the present invention dynamically collaborates the system of method, it is characterized in that, comprises main line upstream feedway 1, main line interflow feedway 2, elevating transport apparatus, main line downstream feedway 4, branch line upstream feedway 5, branch line interflow feedway 6;
Wherein: the quantity of described elevating transport apparatus is no less than two covers; Comprise elevating transport apparatus A 3a, elevating transport apparatus B 3b be arranged on respectively main line interflow feedway 2 in;
Main line upstream feedway 1, main line downstream feedway 4 are arranged on input end and the mouth of main line interflow feedway 2 respectively, and the conveyor surface of main line upstream feedway 1, main line downstream feedway 4 and main line interflow feedway 2 at grade;
Branch line interflow feedway 6 is arranged on the side of main line interflow feedway 2, and the conveyor surface of branch line interflow feedway 6 is higher than main line interflow feedway 2;
Elevating transport apparatus A 3a and elevating transport apparatus B3b is arranged in the feedway 2 of main line interflow respectively, and when described elevating transport apparatus A and B is in low level, its conveyor surface is lower than main line interflow feedway 2; When described elevating transport apparatus A and B is in a high position, the conveyor surface of its conveyor surface and branch line interflow feedway 6 at grade.
Main line of the present invention interflow feedway 2 is arrowband type belt conveyer or chain-linked conveyer or roller conveyor or narrow synchronous banding pattern conveyer.
Elevating transport apparatus of the present invention is the arrowband type conveyer of lifting mode or roller conveyor or round belt type belt conveyor or narrow synchronous banding pattern conveyer.
As shown in Figure 1, Figure 3, when from upper-level control system, the control system of the present embodiment knows that the material 7a be in main line upstream feedway 1 need be transported on main line downstream feedway 4, material 7a is transported on main line downstream feedway 4 along material service direction 8a through main line interflow feedway 2 when elevating transport apparatus A 3a, elevating transport apparatus B3b are in low level.
As shown in Figure 1 and Figure 2, when from upper-level control system, the control system of the present embodiment knows that the material 7b be in branch line upstream feedway 5 need implement interflow operation, it will complete interflow operation in the steps below:
Step 1: control system judges whether elevating transport apparatus A 3a is in a high position; If described elevating transport apparatus A 3a is in a high position, material 7b will collaborate feedway 6 by branch line upstream feedway 5 along material service direction 8b to branch line and carry.
Step 2: elevating transport apparatus B3b moves to high-end trim by low-end trim.
Step 3: material 7b carries on the elevating transport apparatus being in high-end trim, when control system detects that material 7b has departed from branch line interflow feedway 6 and material 7b is in a safe condition, elevating transport apparatus A 3a, elevating transport apparatus B3b simultaneously will move to low-end trim by high-end trim.
Step 4: material 7b is transferred on the feedway 2 of main line interflow.When control system detects that material 7b has departed from elevating transport apparatus A 3a and material 7b is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation.
Step 5: material 7b continues conveying on the feedway 2 of main line interflow, until be transported on main line downstream feedway 4.
It is emphasized that above specific embodiment only in order to the present invention to be described and and unrestricted technical scheme described in the invention.Therefore, although this specification sheets based on above-described embodiment to present invention has been detailed description, it will be understood by those of skill in the art that and still can modify to the present invention or equivalent to replace; And all do not depart from technical scheme and the improvement thereof of the spirit and scope of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (4)
1. material dynamically collaborates a method, and its feature exists, and comprises the following steps:
Step 001: computerized controller obtains the self-contained identity information of material by information read element, the data provided in conjunction with upper-level control system know whether perform to material the instruction collaborating operation:
If a) carry material on branch line need collaborate on conveying main line, then to perform step 101 ~ step 105;
If b) carry material on branch line not need to implement interflow operation, on conveying main line, the instruction according to control system is transported on the feedway of main line downstream by material, and it performs step 201 ~ step 204;
material merging process on conveying branch line:
Step 101: the first set elevating transport apparatus belonging to native system moves to high-end trim by low-end trim, material collaborates feedway conveying by branch line upstream feedway to branch line simultaneously;
Step 102: other elevating transport apparatus belonging to native system moves to high-end trim by low-end trim;
Step 103: material is carried on the elevating transport apparatus being in high-end trim, when control system detects that material has departed from branch line interflow feedway and material is in a safe condition, all elevating transport apparatus belonging to native system simultaneously will move to low-end trim by high-end trim;
Step 104: material is transferred on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 105: repeat the process of step 101 ~ step 104, thus realize material on subsequent delivery branch line and collaborated on the feedway of main line interflow;
material merging process on conveying main line:
Step 201: the first set elevating transport apparatus belonging to native system moves to low-end trim by high-end trim, material collaborates feedway conveying by main line upstream feedway to main line simultaneously;
Step 202: other elevating transport apparatus belonging to native system moves to low-end trim by high-end trim;
Step 203: material is carried by continuation on the feedway of main line interflow.When control system detects that material has departed from first set elevating transport apparatus and material is in a safe condition, this interflow method has possessed condition subsequent material being implemented to interflow operation, and namely subsequent material will be performed the content of step 001;
Step 204: the process repeating step 201 ~ step 203, thus realize the merging process of material on subsequent delivery main line.
2. a kind of material according to claim 1 dynamically collaborates the system of method, it is characterized in that, comprise main line upstream feedway (1), main line interflow feedway (2), elevating transport apparatus, main line downstream feedway (4), branch line upstream feedway (5), branch line interflow feedway (6);
Wherein: the quantity of described elevating transport apparatus is no less than two covers; Comprise elevating transport apparatus A(3a), elevating transport apparatus B (3b) is arranged in main line interflow feedway (2) respectively;
Main line upstream feedway (1), main line downstream feedway (4) are arranged on input end and the mouth of main line interflow feedway (2) respectively, and main line upstream feedway (1), main line downstream feedway (4) and main line collaborate the conveyor surface of feedway (2) at grade;
Branch line interflow feedway (6) is arranged on the side of main line interflow feedway (2), and the conveyor surface of branch line interflow feedway (6) collaborates feedway (2) height than main line;
Elevating transport apparatus is arranged in main line interflow feedway (2) respectively, and when described elevating transport apparatus is in low level, it is low that its conveyor surface collaborates feedway (2) than main line; When described elevating transport apparatus is in a high position, the conveyor surface of its conveyor surface and branch line interflow feedway (6) at grade.
3. the dynamic converging system of a kind of material according to claim 2, is characterized in that, described main line interflow feedway (2) is arrowband type belt conveyer or chain-linked conveyer or roller conveyor or narrow synchronous banding pattern conveyer.
4. the dynamic converging system of a kind of material according to claim 2, is characterized in that, described elevating transport apparatus is the arrowband type conveyer of lifting mode or roller conveyor or round belt type conveyer or narrow synchronous banding pattern conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510264818.9A CN104891157B (en) | 2015-05-22 | 2015-05-22 | Dynamic material converging method and system |
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| CN201510264818.9A CN104891157B (en) | 2015-05-22 | 2015-05-22 | Dynamic material converging method and system |
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| CN104891157A true CN104891157A (en) | 2015-09-09 |
| CN104891157B CN104891157B (en) | 2017-04-19 |
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| CN201510264818.9A Active CN104891157B (en) | 2015-05-22 | 2015-05-22 | Dynamic material converging method and system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106516695A (en) * | 2017-01-25 | 2017-03-22 | 红塔烟草(集团)有限责任公司 | Product conveying line automatic gathering device |
| CN112645029A (en) * | 2020-11-09 | 2021-04-13 | 华晟（青岛）智能装备科技有限公司 | Confluence conveying method and system based on position tracking |
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| US6401936B1 (en) * | 1999-04-30 | 2002-06-11 | Siemens Electrocom, L.P. | Divert apparatus for conveyor system |
| EP1531133A1 (en) * | 2003-11-12 | 2005-05-18 | WF Logistik GmbH | Overhead conveyor system for transporting load carriers |
| CN201670579U (en) * | 2010-04-28 | 2010-12-15 | 深圳市天和双力物流自动化设备有限公司 | Diagonal lifting wheel diversion mechanism |
| CN201834538U (en) * | 2010-09-15 | 2011-05-18 | 云南昆船设计研究院 | Material converging device |
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Patent Citations (5)
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| CN1117012A (en) * | 1994-03-24 | 1996-02-21 | 株式会社戴福库 | Conveyor system for divergence and convergence |
| US6401936B1 (en) * | 1999-04-30 | 2002-06-11 | Siemens Electrocom, L.P. | Divert apparatus for conveyor system |
| EP1531133A1 (en) * | 2003-11-12 | 2005-05-18 | WF Logistik GmbH | Overhead conveyor system for transporting load carriers |
| CN201670579U (en) * | 2010-04-28 | 2010-12-15 | 深圳市天和双力物流自动化设备有限公司 | Diagonal lifting wheel diversion mechanism |
| CN201834538U (en) * | 2010-09-15 | 2011-05-18 | 云南昆船设计研究院 | Material converging device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106516695A (en) * | 2017-01-25 | 2017-03-22 | 红塔烟草(集团)有限责任公司 | Product conveying line automatic gathering device |
| CN106516695B (en) * | 2017-01-25 | 2019-02-01 | 红塔烟草(集团)有限责任公司 | Product pipeline automatic merging device |
| CN112645029A (en) * | 2020-11-09 | 2021-04-13 | 华晟（青岛）智能装备科技有限公司 | Confluence conveying method and system based on position tracking |
| CN112645029B (en) * | 2020-11-09 | 2022-06-21 | 华晟（青岛）智能装备科技有限公司 | Confluence conveying method and system based on position tracking |
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| CN104891157B (en) | 2017-04-19 |
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Address after: 650051 Yunnan city in Kunming province people's Road No. 6 building Yunnan Kunchuan Kunchuan Design & Research Institute Patentee after: YUNNAN KSEC DESIGN RESEARCH INSTITUTE Co.,Ltd. Address before: 650051 Yunnan city in Kunming province people's Road No. 6 building Yunnan Kunchuan Kunchuan Design & Research Institute Patentee before: Yunnan Kunchuan Design and Research Institute |
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