CN104889613B - Intelligent welding technique - Google Patents
Intelligent welding technique Download PDFInfo
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- CN104889613B CN104889613B CN201510246367.6A CN201510246367A CN104889613B CN 104889613 B CN104889613 B CN 104889613B CN 201510246367 A CN201510246367 A CN 201510246367A CN 104889613 B CN104889613 B CN 104889613B
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- processing unit
- central processing
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- dirt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a kind of Intelligent welding technique, including image information of the graphics processing unit in central processing unit according to image acquisition device judges whether there is oxide, dirt or oils and fatss at plumb joint；The rustless steel that there will be oxide, dirt or oils and fatss is put in service sink and is cleaned；Rustless steel or the rustless steel steel for being judged as there are no oxide, dirt or oils and fatss after for cleaning, carries out Thickness sensitivity using ultrasound wave；Plumb joint above by two qualified rustless steel steel of ultrasound examination is stitched together by central processing unit control machinery hand, and central processing unit control welding machine butt joint is welded.By temperature sensor, the welding temperature at butt joint carries out real-time monitoring, according to the welding gun temperature that real time temperature information controls welding machine, arranges current Hall sensor between welding machine and power supply.Realize unified touchstone, improve the advantage of checkability.
Description
Technical field
A kind of the present invention relates to mechanical field, in particular it relates to Intelligent welding technique.
Background technology
As the heavy industry such as developing rapidly for machine building industry, China's shipbuilding, automobile and train are needed using substantial amounts of
The materials'use amounts such as steel plate, especially rustless steel are very huge, and welded steel is crucial operation in heavy industry.Existing welding
During be all by steel unification be stacked upon, welding when, have and manually steel tested, desk checking exist check
Standard disunity, and the low problem of checkability.
Content of the invention
It is an object of the invention to, for the problems referred to above, a kind of Intelligent welding technique is proposed, to realize unified inspection mark
Advantage that is accurate, improving checkability.
For achieving the above object, the technical solution used in the present invention is：
A kind of Intelligent welding technique, comprises the following steps：
Image acquisition, and the weldering by collection is carried out to the plumb joint for needing soldering stainless steel steel using image collecting device
The image information of joint is transmitted to central processing unit, and the graphics processing unit in central processing unit is according to image acquisition device
Image information, judge at plumb joint, whether there is oxide, dirt or oils and fatss；
If being judged as there are oxide, dirt or oils and fatss, central processing unit control machinery hand there will be oxide, dirt or
The rustless steel of oils and fatss is put in service sink and is cleaned；
Rustless steel or the rustless steel steel for being judged as there are no oxide, dirt or oils and fatss after for cleaning, using super
Sound wave carries out Thickness sensitivity；
Central processing unit control machinery hand is by the plumb joint above by two qualified rustless steel steel of ultrasound examination
It is stitched together, central processing unit control welding machine butt joint is welded；
By temperature sensor, the welding temperature at butt joint carries out real-time monitoring, and temperature sensor is by real-time monitoring
Temperature information transmit to central processing unit, central processing unit is according to the real time temperature information control from temperature sensor for receiving
The welding gun temperature of welding machine processed；
Current Hall sensor is set between welding machine and power supply, and the current information for gathering is passed by the current Hall sensor
Central processing unit is transported to, when the current information of current Hall sensor acquisition is more than setting electric current or is less than setting electric current, in
Central processor controls alarm equipment alarm.
Technical scheme has the advantages that：
Steel are carried out image acquisition using image collecting device, and utilize ultrasonic technology by technical scheme
The thickness of steel is detected, so as to the purpose for reaching unified touchstone, improving checkability.
Specific embodiment
A kind of Intelligent welding technique, comprises the following steps：
Image acquisition, and the weldering by collection is carried out to the plumb joint for needing soldering stainless steel steel using image collecting device
The image information of joint is transmitted to central processing unit, and the graphics processing unit in central processing unit is according to image acquisition device
Image information, judge at plumb joint, whether there is oxide, dirt or oils and fatss；
If being judged as there are oxide, dirt or oils and fatss, central processing unit control machinery hand there will be oxide, dirt or
The rustless steel of oils and fatss is put in service sink and is cleaned；
Rustless steel or the rustless steel steel for being judged as there are no oxide, dirt or oils and fatss after for cleaning, using super
Sound wave carries out Thickness sensitivity；
Central processing unit control machinery hand is by the plumb joint above by two qualified rustless steel steel of ultrasound examination
It is stitched together, central processing unit control welding machine butt joint is welded；
By temperature sensor, the welding temperature at butt joint carries out real-time monitoring, and temperature sensor is by real-time monitoring
Temperature information transmit to central processing unit, central processing unit is according to the real time temperature information control from temperature sensor for receiving
The welding gun temperature of welding machine processed；
Current Hall sensor is set between welding machine and power supply, and the current information for gathering is passed by the current Hall sensor
Central processing unit is transported to, when the current information of current Hall sensor acquisition is more than setting electric current or is less than setting electric current, in
Central processor controls alarm equipment alarm.
Thickness sensitivity is carried out using ultrasound wave, is regarded as if the thickness of rustless steel steel is in 4 to 4.5mm qualified stainless
Steel steel.Acetone soln cleaning dirt or oils and fatss used in service sink.
Finally it should be noted that：The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to,
Although being described in detail to the present invention with reference to the foregoing embodiments, for a person skilled in the art, which still may be used
To modify to the technical scheme described in foregoing embodiments, or equivalent is carried out to which part technical characteristic.
All any modification, equivalent substitution and improvements that within the spirit and principles in the present invention, is made etc., should be included in the present invention's
Within protection domain.
Claims (1)
1. a kind of Intelligent welding technique, it is characterised in that comprise the following steps：
Image acquisition, and the plumb joint by collection is carried out to the plumb joint for needing soldering stainless steel steel using image collecting device
Image information transmit to central processing unit, figure of the graphics processing unit in central processing unit according to image acquisition device
As information, judge at plumb joint, whether there is oxide, dirt or oils and fatss；
If being judged as there are oxide, dirt or oils and fatss, central processing unit control machinery hand there will be oxide, dirt or oils and fatss
Rustless steel steel be put in service sink and cleaned；
Rustless steel steel or the rustless steel steel for being judged as there are no oxide, dirt or oils and fatss after for cleaning, using super
Sound wave carries out Thickness sensitivity；
Thickness sensitivity is carried out using ultrasound wave, and qualified rustless steel steel is regarded as if the thickness of rustless steel steel is in 4 to 4.5mm
Material；
Plumb joint above by two qualified rustless steel steel of ultrasound examination is spliced by central processing unit control machinery hand
Together, central processing unit control welding machine butt joint is welded；
By temperature sensor, the welding temperature at butt joint carries out real-time monitoring, and temperature sensor is by the temperature of real-time monitoring
, to central processing unit, central processing unit is according to the real time temperature information control weldering from temperature sensor for receiving for degree information transfer
The welding gun temperature of machine；
Between welding machine and power supply arrange current Hall sensor, the current Hall sensor by the current information of collection transmit to
Central processing unit, when the current information of current Hall sensor acquisition is more than setting electric current or is less than setting electric current, centre
Reason device control alarm equipment alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510246367.6A CN104889613B (en) | 2015-05-15 | 2015-05-15 | Intelligent welding technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510246367.6A CN104889613B (en) | 2015-05-15 | 2015-05-15 | Intelligent welding technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104889613A CN104889613A (en) | 2015-09-09 |
| CN104889613B true CN104889613B (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510246367.6A Active CN104889613B (en) | 2015-05-15 | 2015-05-15 | Intelligent welding technique |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735761A (en) * | 2017-02-22 | 2017-05-31 | 陈顶凯 | Argon arc welding technique |
| CN106994573A (en) * | 2017-05-04 | 2017-08-01 | 广州科锐模具设备有限公司 | A kind of soldering technique of steel |
| CN108994493A (en) * | 2018-10-29 | 2018-12-14 | 扬中市华亿电器有限公司 | A kind of automatic soldering method of switchgear |
| CN112171119B (en) * | 2020-09-29 | 2022-04-01 | 重庆九州交通设施有限公司 | Traffic sign post assembly integrated control system |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE1923132A1 (en) * | 1969-05-06 | 1970-11-19 | Steigerwald Karl Heinz | Method and device for checking thermally produced mechanical connections |
| GB2082500A (en) * | 1980-08-22 | 1982-03-10 | Gundle Holdings Pty Ltd | A method and apparatus for welding sheets of thermoplastic material |
| JP4519508B2 (en) * | 2004-04-21 | 2010-08-04 | 株式会社神戸製鋼所 | Dissimilar joints of steel and aluminum |
| CN100457357C (en) * | 2007-06-11 | 2009-02-04 | 南京航空航天大学 | Microvision servo-system of platinum aurum fiber drawing bushing nozzle arc welding robot and the method thereof |
| CN102485401B (en) * | 2010-12-03 | 2013-08-07 | 中国科学院沈阳自动化研究所 | Automatic corrugated pipe welding equipment for transformer and welding method thereof |
| CN203156204U (en) * | 2013-04-08 | 2013-08-28 | 广东工业大学 | Supermicro gap butt welding seam magneto-optical imaging automatic detecting and tracking device |
| CN103302670A (en) * | 2013-05-17 | 2013-09-18 | 苏州工业园区职业技术学院 | Servo control system for four-axis intermediate speed full-automatic soldering robot |
| CN103464869B (en) * | 2013-08-26 | 2016-01-13 | 江苏科技大学 | The rotating the arc narrow gap MAG welding line deviation recognition device of view-based access control model sensing and method |
| CN103600155B (en) * | 2013-10-25 | 2015-04-22 | 上海工程技术大学 | Real-time monitoring device for welding robot welding process |
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| C41 | Transfer of patent application or patent right or utility model | ||
| CB02 | Change of applicant information |
Inventor after: Mao Chunlong Inventor after: Mao Jingen Inventor after: Chen Shanjun Inventor after: Zhang Jun Inventor before: Yang Longxing |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20161216 Address after: 226671 Nantong, Haian Qu Qu Zhen Town, the second floor Industrial Park (Liu Weicun) Applicant after: JIANGSU JIN SHENGYUAN SPECIAL VALVE LIMITED BY SHARE Co.,Ltd. Address before: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20161216 Address after: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 214000 Jiangsu city in Wuxi Province Economic Development Zone Huishan Spring Road No. 588 Applicant before: WUXI YANGGONG MACHINERY MANUFACTURING Co.,Ltd. |
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