CN104889542B - TIG welding system and TIG welding method - Google Patents
TIG welding system and TIG welding method Download PDFInfo
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- CN104889542B CN104889542B CN201510079594.4A CN201510079594A CN104889542B CN 104889542 B CN104889542 B CN 104889542B CN 201510079594 A CN201510079594 A CN 201510079594A CN 104889542 B CN104889542 B CN 104889542B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
- B23K9/1006—Power supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Abstract
The invention provides a TIG welding system a TIG welding method for storing the welding condition data without loss even the welding operation is abnormally stopped. The TIG welding system (1) has: a non-consumable electrode for generating an electric arc, a supply unit (13) for supplying filler wires, a double-shaft sliding block (12) for vibrating the non-consumable electrode, a control disc (20) for storing and outputting the welding condition; an operation box (15) for carrying out storage operation to the welding condition input by a user; and an external memory (151) for storing, in a pre-determined time, the welding condition output from the control disc (20) and changed by the user through the operation box (15) and the variable welding condition after time, and storing the stored welding condition when the power supply is disconnected.
Description
Technical field
The present invention relates to TIG weld system and TIG weld method.
Background technology
Storage liquefied natural gas the middle main flow such as LNG (Liquefied Natural Gas) tank welding procedure method it
One has TIG (Tungsten Inert Gas, tungsten electrode noble gas protecting) to weld.TIG weld can realize the welding of high-quality,
But operating efficiency is low, therefore in order to eliminate this point, the automation of TIG weld is advanced all the time.Also, by TIG
The automation of welding realizes the mitigation of work load, but user confirms welding quality afterwards, therefore considers non-volatile recording
Production resume.
In the prior art, as the method for carrying out record production resume when the electric arcs such as TIG weld are welded, have and filled in welding
The outside general data logger etc. that sets put produces the method for resume, the internal record production shoe in welder to record
Method gone through etc..For example, operation program the moving in regulation that the arc welding robot that patent document 1 is recorded passes through advance teaching
Worked under operation mode, to being soldered thing under the welding condition of regulation set in advance in each specified time limit in pattern
Welded, the arc welding robot possesses in program name, welding position, the measurement data preserved when performing operation program
At least one as record information storage unit.
Patent document 1：TOHKEMY 2006-26655 publications
For example, under the welding surroundings of LNG tank, working space is narrow, and positioned at eminence, therefore do not use from power plant
Dynamotor carry out the common supply method of power supply by power transmission line, it is necessary to using the industrial hair for setting at the scene
Motor ensures electric power.Now, for example, because unexpected power supply disconnects etc. cause weld job to abend when, as life
The data for producing the welding condition of resume can disappear.
The content of the invention
It is an object of the present invention to provide one kind is both that welding will not be also lost in the case where weld job abends
The data of condition and the TIG weld system that is preserved.
For the purpose, TIG weld system of the invention possesses：Non-melt electrode, produces electric arc；Feedway, supply
Filler wire；Sliding block, vibrates the non-melt electrode；Control panel, stores and exports welding condition；Control box, can to
The welding condition of family input carries out storage operation；And memory cell, in predetermined timing storage from control panel output
And the welding condition that user is changed using the welding condition and elapsed time of control box change, and when power supply disconnects
Preserve stored welding condition.
Additionally, the memory cell be characterised by being capable of installing/dismounting relative to the control box.
In addition, what the elapsed time and the welding condition that changes were the sliding blocks when vibrating the non-melt electrode should
The oscillation amplitude of non-melt electrode.
Additionally, from for another viewpoint, TIG weld system of the invention possesses：Non-melt electrode, produces electric arc；For
To device, filler wire is supplied；Sliding block, vibrates the non-melt electrode；Control panel, stores and exports welding condition；Operation
Case, can carry out storage operation to the welding condition of user input；With the 1st memory cell, deposited every predetermined 1st time
Welding condition used in storage welding；With the 2nd memory cell, every predetermined 2nd time more long than the 1st time
The welding condition that the 1st memory cell is stored is read and stored, and stored welding bar is preserved when power supply disconnects
Part.
Additionally, the 2nd memory cell is characterised by, including by should during predefining memory storage it is all
Welding condition is stored as the master data of file and welding condition is stored as by predetermined each sampling time point minute
The subdata of the file for cutting.
In addition, being characterised by, when weld job is terminated, do not delete but preserve the master data, and delete described
Subdata, and when occurring in that the power supply before weld job terminates disconnects, does not delete but using the subdata as after segmentation
File is preserved.
In addition, being characterised by, the 1st memory cell is arranged to the internal storage of the control panel, and the described 2nd deposits
Storage unit is configured to relative to the control box installing/dismounting.
Additionally, from for another viewpoint, TIG weld method of the invention produces electric arc by non-melt electrode, passes through
Sliding block vibrates the non-melt electrode, and filler wire is supplied by feedway, and stored welding bar is exported from control panel
Part, can carry out storage operation to user using the welding condition that control box is input into, and the TIG weld method exists in the memory unit
Welding condition that predetermined timing storage is changed from control panel output and user using the control box and when passing through
Between and the welding condition that changes, and when power supply disconnects in the memory cell the stored welding condition of preservation.
Invention effect
According to the present invention, even if weld job abends, it is also possible to do not delete but preserve the data of welding condition.
Brief description of the drawings
Fig. 1 is the figure of of the schematic construction of the TIG weld system for representing present embodiment.
Fig. 2 is the block diagram of of the TIG weld system for representing present embodiment.
Fig. 3 is for illustrating the figure of the one of oscillation amplitude.
Fig. 4 is the figure of of the picture shown by the display part for illustrating control box.
Fig. 5 is the flow of of the method for illustrating storage welding condition in memory internally and external memory storage
Figure.
Fig. 6 (a)~(c) is the method example for illustrating storage welding condition in memory internally and external memory storage
Figure.
Fig. 7 is the figure for illustrating the method example of storage welding condition in memory internally and external memory storage.
Fig. 8 is the figure of of the data of the welding condition that master data is saved as when representing normal termination.
Fig. 9 (a)~(c) saves as the data of the welding condition of subdata when being and representing and abended because of power supply disconnection etc.
The figure of.
Figure 10 is the figure of of the hardware configuration for representing control panel.
Specific embodiment
Hereinafter, referring to the drawings, embodiments of the present invention are described in detail.
<The structure of TIG weld system>
First, the TIG weld system 1 of present embodiment is illustrated.Fig. 1 is the TIG weld system 1 for representing present embodiment
The figure of of schematic construction.Fig. 2 is the block diagram of of the TIG weld system 1 for representing present embodiment.Here, TIG weld
Be electric arc is produced between the mother metal and tungsten electrode as welding object thing by the use of tungsten electrode and by its heat melts mother metal and
Filler wire is come the welding method that is engaged.Filler wire is supplied to fill up metal in the part to be welded of mother metal
's.Even if additionally, tungsten electrode is used as having arc heat also to be difficult to the non-melt electrode being consumed.Hereinafter, sometimes by tungsten electrode only
Referred to as " electrode ".
As shown in Figures 1 and 2, the TIG weld system 1 of present embodiment possesses：The welder 10 of TIG weld, from
Electrode releases electric arc, and the mother metal B as welding object is welded under its heat；With control panel 20, control composition TIG welderings
The each several part of welding system 1.Additionally, TIG weld system 1 possesses：The source of welding current 30, the welding torch 11 to being installed on welder 10 is applied
Making alive, produces electric arc；MC power supplys 40, the filler wire to being sent to part to be welded in welder 10 is powered；With
Cooling water circulators 50, cooling water circulation is made in welder 10.Additionally, in the TIG weld system 1 of present embodiment,
Ensured using the dynamotor (not shown) of the unit feeding electric power to the electric power for needing the source of welding current 30 or the grade of MC power supplys 40
Electric power, therefore power failure etc. can be caused in weld job, weld job is abended sometimes.
Welder 10 possesses：Welding torch 11, holding electrode；Twin shaft sliding block 12, makes right and left of the electrode in Fig. 1 and Fig. 2
It is in fig. 2 to be slided in the Z-direction of above-below direction to i.e. Y direction and in Fig. 1 perpendicular to the direction of paper；And supply
Device 13, filler wire is supplied to part to be welded.Additionally, welder 10 possesses：Chassis (platform Trucks) 14, holding welding torch 11,
Twin shaft sliding block 12, feedway 13 and control box described later 15 etc., in above-below direction, Fig. 2 in Fig. 1 perpendicular to paper
Direction is to be travelled in X-direction.Additionally, welder 10 possesses：Control box 15, is kept by chassis 14, and can be defeated to user
The welding condition for entering carries out storage operation.
The holding electrode of welding torch 11, by from the source of welding current 30 to the electrode applied voltage, so as to produce electric arc.
It is connected with welding torch 11 as the twin shaft sliding block 12 of of sliding block, as shown in Fig. 2 having：Portion 121 is slid laterally,
(it is in Fig. 2 in Y direction, in other words in the width of groove G parallel with the surface of mother metal B and as part to be welded
Electrode is slided on laterally), even if electrode vibrates；Longitudinal sliding motion portion 122, in Z-direction, in other words in the thickness side of mother metal B
To sliding electrode on (be in Fig. 2 longitudinal direction).Slide laterally that portion 121 and longitudinal sliding motion portion 122 have motor, to transmit this electronic
Poewr transmission mechanism of the power of machine etc., makes electrode be slided in Y direction, Z-direction respectively.
As shown in figure 1, feedway 13 possesses：Wire reel 132, is wound with filler wire；Feeding portion 133, from welding wire
Reel 132 transmits filler wire by pipeline cable 131 to groove G.
As shown in figure 1, chassis 14 in the X-axis direction, in other words on the surface with mother metal B abreast on sealing wire direction
Traveling.Thus, welding torch 11, twin shaft sliding block 12, feedway 13 and control box 15 etc. are moved in the X-axis direction.
Control box 15 has multiple operation buttons (not shown), and each operation button is pressed by user, so as to accept for
The operation for being set for change of the condition (hereinafter referred to as welding condition) determined in weld job, the behaviour for starting weld job
Make etc..Additionally, control box 15 has the insert port of external memory storage 151, in weld job, the weldering that will be transmitted from control panel 20
Narrow bars part is stored in the external memory storage 151 inserted from insert port.External memory storage 151 is configured to relative to operation
The freely installing/dismounting of case 15, for example, flash memory can be used from for Large Copacity, the global angle of miniaturization, but can also make
Use arbitrary storage medium.
Additionally, welding condition of the storage in external memory storage 151 is stored in the form of master data and subdata.It is main
Data refer to, when welding is started from untill end in a period of all welding conditions that should store be stored as one
The data of file.Additionally, subdata is that welding condition is stored as the text by the segmentation of predetermined each sampling time point point
The data of part.Divided subdata can be linked up and be set to a data.In the present embodiment, as predetermined
During one, using start welding when from untill end during.
Also, in the case of weld job normal termination, will store start welding when from the end of untill
The master data of the welding condition of period is not deleted and is stored in external memory storage 151.On the other hand, delete divided many
Individual file, i.e. subdata.
Additionally, before weld job normal termination, causing in the abnormal ending of weld job midway because of power supply disconnection etc.
In the case of, master data is imperfect, as destroyed data.On the other hand, subnumber is held in the relaying continuation of insurance of external memory storage 151
According to as divided file, do not delete.
Additionally, control box 15 has the display part (not shown) being made up of such as LCD monitor etc., shown in display part
Content, error message of welding condition etc..Error message is wrong related to what is produced before weld job or in weld job
Information.Error message including for example with the wrong phase such as arc cutting, electric arc stopping, electric pole short circuit, servo abnormality, abnormity of power supply
The information of pass.Additionally, error message also includes the exception for example with the distance between electrode and mother metal B (hereinafter referred to as electric arc is long)
Related information.Based on the electric arc by vision-based detections such as cameras it is long, control amount of movement of electrode for obtaining etc. by AVC and
The output information related to electric arc exception long.Here, AVC controls are following control：Measurement weldingvoltage, makes welding torch about 11
It is mobile so that the voltage match with reference voltage set in advance, so as to be adjusted to constant dimensions by electric arc is long.
The grade of control box 15 that control panel 20 is configured to be kept with chassis 14 is separated, and control constitutes TIG weld system 1
The action of each several part.For example, the control of control panel 20 is based on the slip of twin shaft sliding block 12, the movement of chassis 14, based on feedway
Supply of 13 filler wire etc. is acted.Additionally, control panel 20 controls the electricity supplied to electrode and mother metal B from the source of welding current 30
Power or electric power of supply etc. from MC power supplys 40 to filler wire.
In addition, control panel 20 is carried out storing welding condition and exports the control of welding condition.Here, control panel 20 is in welding
Following control is carried out in operation：By welding condition storage in the internal storage 21 of control panel 20, to being inserted into control box
15 transmission of external memory storage 151 stores the welding condition in memory 21 internally.Specifically, control panel 20 is every advance
The 1st time for determining internally stores the welding condition used in welding in memory 21, and every more long than the 1st time
Predetermined 2nd time is transferred to external memory storage 151 after reading the welding condition stored in memory 21 internally.At this
In implementation method, as one of the 1st memory cell, internal storage 21 is used.Additionally, single as memory cell, the 2nd storage
One of unit, uses external memory storage 151.
<The explanation of welding condition>
Then, the condition of weld job, the welding bar stored in memory 21 internally and external memory storage 151 are illustrated
Part.User can be set using control box 15 or change welding condition, and welding condition includes such as welding current, pulse electricity
Stream, MC electric currents, weldingvoltage, two ends crest voltage, speed of welding, welding wire feeding speed, peak value welding wire feeding speed, vibration speed
The data such as degree, vibration dwell time, oscillation amplitude, turning height, side-play amount.
Welding current is the electric current between the electrode in weld job and mother metal B.In the present embodiment, welding current can
Be exchange, or direct current.In addition, in the case where welding current is direct current, welding current can also be pulse.Specifically
For, it is different that pulse output exports content in " when directly welding " with the setting of " during vibration welding ".It is being set as directly weldering
In the case of connecing, according to the timing of pulse frequency, welding current is switched to low current (hereinafter referred to as reference current) and height
Electric current (hereinafter referred to as peak point current), as the welding of common pulse current.On the other hand, the feelings when vibration welding is set as
Under condition, when vibration end when electrode vibrates stops, peak point current is switched to.Additionally, for example because of the thickness of slab or species of mother metal B
It is different Deng, welding condition, thus peak current value, pulse period of the welding current when being pulse etc. can according to welding when environment
To set.
MC electric currents are the electric currents being powered to filler wire in weld job.Weldingvoltage is electrode and mother metal in weld job
Voltage between B.Additionally, two ends crest voltage is electrode stops the voltage that phase is added on weldingvoltage in vibration end.Vibration
When end stops, the voltage of the setting value by being added two ends crest voltage in the setting value of weldingvoltage carries out AVC controls
System.
Speed of welding is the travel speed of the chassis 14 in weld job.Welding wire feeding speed is the jogging of filler wire
(inching) speed of filler wire and during weld job, is fed from feedway 13.Peak value welding wire feeding speed is that electrode exists
Welding wire feeding speed when vibration end stops, in vibration end stopping, welding wire feeding speed is changed to increase and decrease and peak value welding wire
The setting value of feed speed measures resulting speed accordingly.
Hunting speed is the speed of electrode when twin shaft sliding block 12 vibrates electrode.Vibration dwell time is in electrode vibration
When electrode left or right vibration end stop time, have left end dwell time and right-hand member dwell time.Oscillation amplitude is
The oscillation amplitude of electrode when twin shaft sliding block 12 vibrates electrode.In the present embodiment, the weldering for changing as the elapsed time
One of narrow bars part, uses oscillation amplitude.Oscillation amplitude will in detail below be described.
Turning height is the height risen with the shape of groove face, is in groove profiling (Open elder generations Imitation い) in for slope
Threshold value in mouth detection.Turning height has left end turning height and right-hand member turning height according to the left end and right-hand member of vibration end.
Side-play amount is electrode during vibration end stops makes the amount that electrode moves from vibration end, according to vibration end have left end side-play amount and
Right-hand member side-play amount.
<The explanation of oscillation amplitude>
Then, illustrate as the oscillation amplitude of welding condition.Fig. 3 is for illustrating the figure of the one of oscillation amplitude.Such as Fig. 3
Shown, the electrode that welding torch 11 is kept is moved according to the moving direction (direction of arrow A1) of chassis 14.Now, twin shaft sliding block
12 for example are vibrated to vibrate electrode along the direction of arrow B1 and the direction of arrow B2 so that along the groove of mother metal B
Shape accurately welded.As described above, the distance at two ends of vibration end when electrode vibrates is oscillation amplitude.In figure
In example shown in 3, as the example of oscillation amplitude, represent at the two ends of the vibration end sometime put apart from L1, apart from L2.
Here, because the welding position of mother metal B changes with the shape of mother metal B, thus oscillation amplitude also with
The process of time and change.Control panel 20 determined according to the shape of mother metal B should traveling electrode amplitude, control twin shaft
Sliding block 12 causes that electrode is based on determined amplitude and vibrates.Additionally, from when welding starts, every the 1st time or the 2nd time,
The oscillation amplitude that the corresponding moment determines by control panel 20 is internally stored in memory 21 or external memory storage 151.
<The explanation of the picture that display part shows>
Then, the picture that the display part that control box 15 possesses shows is illustrated.Fig. 4 is the display part for illustrating control box 15
The figure of of shown picture.In the picture shown in Fig. 4, " welding current ", " P electricity are shown as welding condition
Stream ", " hunting speed ", " speed of welding ", " left end stoppings ", " moving to left ", " left upset height ", " PW speed ", " weldingvoltage ",
" MC electric currents ", " oscillation amplitude ", " wire speed ", " right-hand member stopping ", " moving to right ", " right upset is high ", " two P voltages ".Also, it is each
The setting value of welding condition is displayed on by the word of each welding condition.
In the picture shown in Fig. 4, " welding current " is the setting value of welding current, and " P electric currents " is pulse current welding
The setting value of the peak point current of where applicable, " hunting speed " is the setting value of hunting speed, and " speed of welding " is speed of welding
Setting value, " left end stopping " is the setting value of left end dwell time, and " moving to left " is the setting value of left end side-play amount, " left upset is high "
It is the setting value of left end turning height, " PW speed " is the setting value of peak value welding wire feeding speed.Additionally, " weldingvoltage " is weldering
The setting value of voltage is connect, " MC electric currents " is the setting value of MC electric currents, " oscillation amplitude " is the setting value of oscillation amplitude, " welding wire speed
Degree " is the setting value of welding wire feeding speed, and " right-hand member stopping " is the setting value of right-hand member dwell time, and " moving to right " is right-hand member side-play amount
Setting value, " right upset high " is the setting value of right-hand member turning height, and " two P voltages " is the setting value of two ends crest voltage.
Also, in the example of diagram, welding current is set to 100 amperes of (units of electric current：A), peak point current is set
It is set to 0A, hunting speed is set to 100cm/min (cm per minute), and speed of welding is set to 5.0cm/min, it is left
End dwell time is set to 1.0 seconds, and left end side-play amount is set to 0.0mm.In left end turning height, it is multiplied in setting value
Numerical value obtained from 0.05 turns into actual left end turning height (mm), when setting value is 5, is set to 0.25mm.Peak value
In welding wire feeding speed, the numerical value obtained from 10 that is multiplied in setting value turns into peak value welding wire feeding speed, when setting value is 0,
It is set to 0cm/min.Additionally, weldingvoltage is set to 12.0 volts of (units of voltage：V), MC electric currents are set to
40A, oscillation amplitude is set to 15.0mm, and welding wire feeding speed is set to 100cm/min, and right-hand member dwell time is set to
1.0 seconds, right-hand member side-play amount be set to 0.0mm, in right-hand member turning height, be multiplied in the setting value numerical value obtained from 0.05 into
It is right turning height (mm) that setting value is set to 0.25mm when being 5, and two ends crest voltage is set to 0.0V.Here, on
Each welding condition shows the value of user's setting or change, on oscillation amplitude, as described above, shape according to mother metal B and
The value for the elapsed time being shown in control panel 20 and being determined.
Additionally, in the picture shown in Fig. 4, as the error message on cooling water, it is shown that " welding starts preceding detection
To the exception of cooling water " word.In addition, the literature record of " origin terminates " recovers to advance by welding torch 11 or the grade of chassis 14
Black and white conversion is carried out at the end of the treatment that the origin of the origin of determination recovers (background is black, and word is white).Also, in figure
In picture shown in 4, for example, user's pressing operation button etc. selects the project of " welding current ", user can also be grasped
Make to change the setting value of welding current.
<The explanation of the storage method of welding condition>
Then, illustrate that welding condition storage is arrived internal storage 21 and external memory storage by control panel 20 in weld job
151 method.Fig. 5 is illustrated welding condition storage to of the method in internal storage 21 and external memory storage 151
The flow chart of example.Here, inserting external memory storage 151 to control box 15.Additionally, user is before weld job is started or welds
In operation, the setting or change of welding condition are carried out beneficial to control box 15, welding condition is shown in the display part of control box 15.
In addition, user is when weld job is started, the servomotor of position, the speed of welding torch 11 or chassis 14 etc. will be controlled to connect
Recover the grade of welding torch 11 origin.
First, if user presses the behaviour for starting weld job for accepting among the operation button that control box 15 possesses
The operation button of work, then control panel 20 accepted via control box 15 welding start operation (step 101).If here, not having
External memory storage 151 is inserted into control box 15, then the display part in control box 15 shows mistake.If control panel 20 has accepted weldering
The operation of beginning is connect, then controls the action of welding torch 11, chassis 14 etc. based on welding condition set in advance to start welding work
Industry, and moment (hereinafter referred to as welding start time) and the welding bar for having started weld job are internally stored in memory 21
The setting value (step 102) of part.
Then, control panel 20 is internally stored when have passed through predetermined 1 time from welding start time every time
The welding condition for weld job is stored in device 21.Here, control panel 20 determines whether to have passed through for the 1st time (step 103),
When have passed through for 1 time every time ("Yes" of step 103), the welding bar for weld job is internally stored in memory 21
Part, the welding condition (step 104) for being set at the corresponding moment.On the other hand, if not by the 1st time (step 103
"No"), then control panel 20 does not internally store welding condition in memory 21.
Additionally, control panel 20 from welding start time when predetermined 2 time has been begun to pass through every time, in operation
The welding condition that internal storage 21 is stored is stored in the external memory storage 151 of case 15.Here, control panel 20 determine whether through
Spent for the 2nd time (step 105), when have passed through for 2 time every time (step 105 "Yes"), having read storage at that moment and existing
Welding condition in internal storage 21, stores the welding condition (step 106) of reading in external memory storage 151.Here, outer
Portion's memory 151 stores welding condition in the form of master data and subdata, as subdata, with every the moment of the 2nd time
Used as sampled point, storage welding condition is used as the file split by sampling time point.Also, power supply disconnect etc. and cause it is different
When often stopping, stored subdata is not deleted and is to continue with portion's memory 151 outside and is preserved.On the other hand, if not passing through
2nd time (step 105 "No"), control panel 20 does not store welding condition in external memory storage 151.
If here, for example, the 1st time was set into 1 minute, was set to for the 2nd time 5 minutes, from start time is welded
Welding condition internally just was stored in memory 21 every 1 minute.Additionally, transmitting inside to external memory storage 151 every 5 minutes
The data of the welding condition that memory 21 is stored, store in external memory storage 151.
Then, control panel 20 determines whether to have accepted the operation (step 107) for stopping weld job.Here, for example, with
In the case that the operation button for accepting the operation for stopping weld job being pressed at family, control panel 20 is received via control box 15
The operation (step 107 "Yes") that reason welding stops, stopping welding torch 11, chassis 14 etc. to stop weld job.Additionally, control panel 20
Internally storage stopped the moment (hereinafter referred to as welding the stop timing) of weld job and in moment setting in memory 21
Welding condition (step 108), terminate this handling process.On the other hand, if not accepting the operation (step that welding stops
107 "No"), then step 103 is transferred to, then, control panel 20 is every storage welding article in the 1st time internally memory 21
Part, welding condition is stored every the 2nd time in external memory storage 151.
Additionally, in the method shown in Fig. 5, user presses the operation button for accepting the operation that weld job starts,
So as to start while weld job, also start to store the treatment of welding condition, but be not restricted to that this structure.Example
Such as, it is also possible to be separately provided for starting the operation button of storage.In addition it is also possible to welding current, weldering when being started with welding
The rising edge of voltage is connect for opportunity, starts the treatment for storing welding condition.If in addition, by pressing the behaviour that weld job starts
Also start the storage treatment of welding condition as button, be then prevented from user and forget situation or treatment mistake of operation etc..Together
Sample, is expected that by the operation button that user presses the operation for accepting weld job stopping, so as to also stop welding condition
Storage is processed.
In addition, interval, i.e. the 1st time, the 2nd time of storage welding condition can be changed by user.If for example, the 1st
Time is less than 1 second, then the data volume of the welding condition to be recorded is huge, needs to carry out long-time more than half a day in weld job
In the case of, whole resume cannot be left in external memory storage 151 sometimes.Additionally, data volume is huger, can more lose
Confirm the simplification of the operation of the record that user is carried out.In addition, from confirm record precision from the viewpoint of, if at least every
Obtain a data for welding condition within 600 seconds, be then able to confirm that the trend of arc stability.It is therefore preferable that at 1 second to 600 seconds
In the range of specify the 1st time.
If additionally, the timing every the 1st time in will be stored in internal storage 21 is used as savepoint, with several points extremely
The savepoint of tens of points determined for the 2nd time as 1 group.Here, control panel 20 is from internal storage 21 to external memory storage 151
The quantity of savepoint when transmitting welding condition in the lump is not limited, but the sight of the precision of the record carried out from confirmation user
From the viewpoint of point, the danger of generation abnormal ending, preferably come in the lump to external memory storage with less than 50 savepoint as 1 group
151 transmission.
<The example of the storage method of welding condition>
Then, the example of the method for storage in memory 21 internally and external memory storage 151 is illustrated.Fig. 6 (a)~(c) and
Fig. 7 is the figure for illustrating the example of the method for storage welding condition in memory 21 internally and external memory storage 151.
This, illustrates the situation that the 1st time was 1 minute, the 2nd time was 5 minutes.
Fig. 6 (a) is for illustrating the figure since welding by stored after 5 minutes one of welding condition.Fig. 6
A the welding condition data of the internal storage 21 shown in () are represented deposited every 1 minute from start time is welded during 5 minutes
The data of the welding condition of storage.Also, by after 5 minutes, existing to the transmission storage of external memory storage 151 from start time is welded
The data of the welding condition in internal storage 21, are stored as master data and subdata.
Fig. 6 (b) is for illustrating the figure since welding by stored after 10 minutes one of welding condition.Fig. 6
B the welding condition data of the internal storage 21 shown in () are represented since welding by being transferred to external storage after 5 minutes
The data of device 151 and then the welding condition for storing, are the memory storages of afterwards 5 minutes 5 minutes~10 minutes since welding
Data.Also, from start time is welded by 10 minutes afterwards, internally stored to the transmission storage of external memory storage 151
The data of the welding condition in device 21.Here, as master data, by the number of the welding condition since welding during 10 minutes
According to being stored as a file.On the other hand, as subdata, except the data of welding condition transmitted before are (since welding
Rise 5 minutes during data) outward, also store new welding condition data (since welding by 5 minutes~10 minutes it
Data afterwards) as alternative document.
Fig. 6 (c) is the figure for of the welding condition for illustrating to be stored afterwards by 20 minutes since welding.Figure
The welding condition data of the internal storage 21 shown in 6 (c) represent since welding by 15 minutes~20 minutes afterwards 5
The data of the welding condition stored during minute.Also, from start time is welded by 20 minutes afterwards, to external memory storage
151 transmission store the data of the welding condition in memory 21 internally.Here, as master data, storage since welding to
The data of the welding condition during 20 minutes are used as a file.On the other hand, as subdata, storage was transmitted every 5 minutes
Welding condition data as a file, since welding every 5 minutes amount to store 4 files.
If here, for example, user has started the operation pressed afterwards for stopping weld job by 20 minutes in welding
Button, then it is assumed that weld job normal termination, deletes subdata.On the other hand, main number is held in the relaying continuation of insurance of external memory storage 151
According to.
Then, for example, it is assumed that welding has started to generate within 12 minutes power supply disconnection afterwards.Now, as shown in fig. 7, from weldering
Connect and started 12 minutes afterwards, the time point before producing is disconnected in power supply, the welding that is internally stored with memory 21 starts
Rise 10 minutes after~after 12 minutes during welding condition data.Additionally, being preserved in the master data of external memory storage 151
There are the data of the welding condition since welding during 10 minutes.On the other hand, preserved in subdata 5 since welding
The data of the welding condition during minute and the welding since welding during 5 minutes minute afterwards afterwards~10 5 minutes
The data of condition, as different files.
Then, if producing power supply to disconnect, the file of master data turns into by damaged data, subdata due to imperfect
As divided file, continue to be stored in external memory storage 151 without damaged due to complete.That is, as subdata, after
Continuation of insurance has and stores since welding the file of welding condition during 5 minutes and store 5 minutes since welding
The file of the welding condition during 5 minutes minute afterwards afterwards~10.Here, control panel 20 can also be deleted by damaged master
Data.Additionally, internally memory 21 is not to supply the feelings of the volatile memory of the information that cannot keep stored during power supply
Under condition, because power supply disconnects, the data for storing the welding condition in memory 21 internally are deleted.
<The example of the data of the welding condition for being stored>
Then, the welding condition being stored in external memory storage 151 is illustrated.As master data institute when Fig. 8 is normal termination
The figure of of the data of the welding condition of preservation.Additionally, Fig. 9 (a)~(c) is power supply disconnecting etc. when abending as subnumber
According to the figure of of the data of the welding condition for being preserved.Here, the explanation feelings that the 1st time was 2 minutes, the 2nd time was 4 minutes
Condition.
In the data shown in Fig. 8, it is that have recorded number that " device number " was to confer to the sequence number of welder 10, " date "
According to date, " moment " be moment for have recorded data.I.e., it is illustrated that data be 2012 9 points of on October 12, start
Weld job, the data preserved when stopped weld job afterwards in 32 minutes.Additionally, " classification " represents the shape of weld job
The classification of state, during storage welding starts, weld, welding stopping, abending in any one state.
" regeneration condition sequence number " is the sequence number for representing predetermined welding condition.For example, regeneration condition serial number " 12 "
When, the value of each parameter of welding condition is determined as welding current is 100A, weldingvoltage is 12.0V etc., if selection " 12 "
Then set the value of predetermined welding condition.Also, in weld job, user can change welding using control box 15
Condition.Additionally, " welding current ", " P electric currents ", " weldingvoltage ", " speed of welding ", " oscillation amplitude ", " hunting speed ", " mistake
False information " is identical with the content shown by the display picture of Fig. 4.As described above, the data for being stored except storage welding condition,
Outside the date and time of data, device number, regeneration condition sequence number etc. are further preferably remained.
Also, internally store welding condition in memory 21 at intervals of two minutes, every 4 minutes by it from internal storage
21 are transferred to external memory storage 151.It is divided into master data and subdata in external memory storage 151 to store welding condition, but
In normal termination afterwards in 32 minutes in the case of weld job, subdata is deleted, preserve the data shown in Fig. 8 as main number
According to.
Additionally, the data shown in Fig. 9 (a)~(c) be operator 2012 9 points of on October 12, start welding, 12
The subdata preserved when being abended after minute.Here, welding condition internally is stored in memory 21 at intervals of two minutes, often
It is transferred to external memory storage 151 from internal storage 21 every 4 minutes, but as shown in Fig. 9 (a)~(c), will be from storage inside
The data of the transmission of device 21 save as different files.
Data shown in Fig. 9 (a) are the data stored afterwards in external memory storage 151 for 4 minutes since welding, weldering
After connecing beginning, the welding condition of storage since welding after 2 minutes, after 4 minutes etc..Additionally, the data shown in Fig. 9 (b) are
Since welding the data in external memory storage 151 are stored after 8 minutes, store welding started 6 minutes after, 8 minutes
Welding condition afterwards etc..Additionally, the data shown in Fig. 9 (c) are stored in external memory storage 151 after 12 minutes since welding
In data, store welding condition after 10 minutes, after 12 minutes etc. after welding starts.
Further, since after welding has started 12 minutes, abended before carrying out welding the operation of stopping by user, because
This have recorded on " classification " column and abends, the reason for " error message " column have recorded mistake.On the other hand, (power supply is powered off
Disconnect) when master data be in by damaged state, but subdata retains with keeping intact.That is, the 3 of Fig. 9 (a)~(c)
Even if during file is also stored in external memory storage 151 as former state when there occurs that power-off stops.
Additionally, operator can show the welding condition for being preserved shown in Fig. 8 and Fig. 9 in the display part of control box 15
Data, for example, can also be transformed to the document forms such as CSV (Comma-Separated Values).Additionally, subdata is each
File is divided into by the 2nd time, a file can be compiled as by the subdata editting function of control panel 20, it is also possible to be logical
Cross outside application and be compiled as a file.
Additionally, the welding condition shown in Fig. 8 and Fig. 9 is of stored welding condition, for example, can also only store
One in welding condition shown in Fig. 8 or Fig. 9, it is also possible to which other are welded further to store above-mentioned turning height, side-play amount etc.
Narrow bars part.
In addition, in the example shown in Fig. 8 and Fig. 9, error message is stored in the subdata shown in Fig. 9 (c), but simultaneously
It is not limited to the structure.Although for example, it is also possible to weld job is stored in master data or subdata and not being stopped but being notified TIG
Abnormal mistake of welding system 1 etc..
As previously discussed, TIG weld system 1 is internally stored in memory 21 and external memory storage 151 and is set by the user
Or the welding condition condition related to the oscillation amplitude changed through the time of change.Here, control panel 20 is every the 1st time
Welding condition is stored in the internal storage 21 of control panel 20, every 2nd time more long than the 1st time from internal storage 21
Welding condition is transmitted to store in external memory storage 151.Even if also, causing weld job to stop extremely because of power supply disconnection etc.
In the case of only, the welding condition stored in external memory storage 151 will not also disappear, but be preserved as former state.Therefore, easily
The welding condition used in welding is managed, recorded welding condition can be based on and confirmed welding quality.
Additionally, in the present embodiment, weld job has been carried out using 1 electrode, but can also be using 2 electrodes etc.
Multiple electrodes carry out weld job.In the case where there are multiple electrodes, weld corresponding with each electrode is shown in display part
Condition, user can confirm by control box 15 and set the welding condition of each electrode.Also, with the storage method shown in Fig. 5
It is identical, the welding condition of each electrode is internally stored in memory 21 and external memory storage 151.But, if number of electrodes is more,
The information content to be stored is more, if therefore consider memory cell memory capacity if, preferably such as 1~4 number of electrode
Amount.
Additionally, in the present embodiment, in the case where welding current is direct current, with electrode, filler wire polarity without
Close.Typically, in the case where electrode is negative electrode, referred to as DCEN (Direct Current Electrode Negative),
In the case that electrode is positive electrode, referred to as DCEP (Direct Current Electrode Positive), but be in electrode
In the case of negative electrode (DCEN), electrode damage is small, and weld penetration is deepened.On the other hand, it is positive electrode (DCEP) in electrode
In the case of, the removed effect of oxide-film, the i.e. effect of scavenging action on the surface of the mother metal B for turning into negative pole can be obtained.
In addition, in the present embodiment, the material of mother metal B can be it is arbitrary, for example, LNG tank be used mostly 9%N steel,
Stainless steel, aluminium alloy, preferably use iron-based alloy, aluminum series alloy.
Additionally, in the present embodiment, master data and subdata are saved in an external memory storage 151, for example,
Master data and subdata can be preserved in different external memory storages 151.
<The hardware configuration of control panel>
Then, the hardware configuration of control panel 20 is illustrated.Figure 10 is the figure of of the hardware configuration for representing control panel 20.
As illustrated, control panel 20 possesses CPU (Central Processing Unit) 201, the work as arithmetic element
It is the volatile memory 202 and nonvolatile memory 203 of storage region.Here, CPU201 performs OS (Operating
System), the various programs such as application software.Additionally, volatile memory 202 is the various programs of storage and is made in its execution
The storage region of data etc., nonvolatile memory 203 is storage relative to the input data of various programs, from various
The storage region of the output data of program etc..
In addition, control panel 20 possess for communication with the outside communication interface (below mark for communication I/F ") 204
With the driver 205 of the read-write for carrying out data to storage medium.In addition, Figure 10 is only hardware configuration example, control panel 20
It is not limited to the structure of diagram.Also, in control panel 20, saved in nonvolatile memory 203 for realizing storing
The program of the function of welding condition.Also, the program is loaded into volatile memory 202, is performed by CPU201 and is based on being somebody's turn to do
The treatment of program, so as to realize treatment shown in Fig. 5 etc..Additionally, for example realizing internal storage by volatile memory 202
21。
Moreover, it is achieved that the program of embodiments of the present invention is provided by communication unit, but can certainly
It is stored in the recording mediums such as CD-ROM to provide.
More than, the present invention is illustrated using implementation method, but technical scope of the invention is not limited to above-mentioned embodiment party
Formula.This area record is to be understood that can carry out various changes without departing from the spirit and scope of the present invention
More or use substitute mode.
Symbol description
1...TIG welding system, 10... welders, 11... welding torches, 12... twin shafts sliding block, 13... feedways,
14... chassis, 15... control boxs, 20... control panels, 21... internal storages, the 30... sources of welding current, 40...MC power supplys,
151... external memory storage.
Claims (8)
1. a kind of TIG weld system, possesses：
Non-melt electrode, produces electric arc；
Feedway, supplies filler wire；
Sliding block, vibrates the non-melt electrode；
Control panel, stores and exports welding condition；
Control box, can carry out storage operation to the welding condition of user input；With
Memory cell, in the weldering that predetermined timing storage is changed from control panel output and user using the control box
Narrow bars part and elapsed time and the welding condition that changes, and stored welding condition is preserved when power supply disconnects.
2. TIG weld system according to claim 1, wherein,
The memory cell is configured to being capable of installing/dismounting relative to the control box.
3. TIG weld system according to claim 1 and 2, wherein,
The welding condition that changes through the time is the non-melt electrode when sliding block vibrates the non-melt electrode
Oscillation amplitude.
4. a kind of TIG weld system, possesses：
Non-melt electrode, produces electric arc；
Feedway, supplies filler wire；
Sliding block, vibrates the non-melt electrode；
Control panel, stores and exports welding condition；
Control box, can carry out storage operation to the welding condition of user input；
1st memory cell, the welding condition used in the storage welding of predetermined 1st time；With
2nd memory cell, reads every predetermined 2nd time more long than the 1st time and stores the 1st storage list
The welding condition that unit is stored, and stored welding condition is preserved when power supply disconnects.
5. TIG weld system according to claim 4, wherein,
2nd memory cell has：All welding conditions of memory storage one will should be stored as during predefining
The master data of file；With the subdata of the file for being stored as splitting by predetermined each sampling time point by welding condition.
6. TIG weld system according to claim 5, wherein,
When weld job is terminated, do not delete but preserve the master data, and delete the subdata, and occurring in that weldering
When connecing the disconnection of the power supply before the end of job, do not delete but preserved the subdata as the file after segmentation.
7. the TIG weld system according to any one of claim 4 to 6, wherein,
1st memory cell is arranged to the internal storage of the control panel, and the 2nd memory cell is configured to
Relative to the control box installing/dismounting.
8. a kind of TIG weld method, electric arc is produced by non-melt electrode, vibrates the non-melt electrode by sliding block, is led to
Feedway supply filler wire is crossed, stored welding condition is exported from control panel, user can be input into using control box
Welding condition carry out storage operation, wherein,
In the memory unit, exported from the control panel in predetermined timing storage and user is changed using the control box
Welding condition and elapsed time and the welding condition that changes, and stored in the memory cell when power supply disconnects
Welding condition.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014041894A JP6168701B2 (en) | 2014-03-04 | 2014-03-04 | TIG welding system, program, and TIG welding method |
| JP2014-041894 | 2014-03-04 |
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| CN104889542A CN104889542A (en) | 2015-09-09 |
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| JP (1) | JP6168701B2 (en) |
| KR (1) | KR101649068B1 (en) |
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| JP6434434B2 (en) * | 2016-02-09 | 2018-12-05 | ファナック株式会社 | A processing robot system that connects a processing device to a robot for processing |
| CN109746556A (en) * | 2017-11-06 | 2019-05-14 | 丹阳市宏光机械有限公司 | A kind of novel welding barrel |
| JP7429139B2 (en) | 2020-03-24 | 2024-02-07 | 株式会社ダイヘン | welding robot system |
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- 2015-02-16 KR KR1020150023084A patent/KR101649068B1/en active IP Right Grant
- 2015-02-16 TW TW104105319A patent/TWI586474B/en active
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20150104031A (en) | 2015-09-14 |
| JP6168701B2 (en) | 2017-07-26 |
| CN104889542A (en) | 2015-09-09 |
| JP2015167950A (en) | 2015-09-28 |
| TWI586474B (en) | 2017-06-11 |
| KR101649068B1 (en) | 2016-08-17 |
| TW201534422A (en) | 2015-09-16 |
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