Summary of the invention
It is an object of the invention to provide the plane reshaping tool of a kind of improvement, it can overcome, and artificial smooth efficiency in prior art is low, the some shortcomings of unstable product quality.
To achieve these goals, the technical scheme is that a kind of plane reshaping tool, it is characterized in that: described plane reshaping tool includes one group of upper and lower fixing plate being correspondingly arranged, upper and lower fixing plate is all rectangle, the upper surface of bottom plate is provided with one group of location guide pin bushing, upper mounted plate lower surface is provided with one group of positioning guide column matched with location guide pin bushing, and location guide pin bushing and positioning guide column are respectively arranged at office in the both sides minor face of upper and lower fixing plate;
The upper surface of bottom plate is provided with four plane guiding mechanisms, and the lower surface of upper mounted plate is provided with four the pressure head reshaping devices matched with four plane guiding mechanisms, and the lower surface medium position of upper mounted plate is provided with an auxiliary and compresses guide pillar;
Pressure head reshaping device is formed by connecting by cylindrical standing part and shaping pressure head, and shaping pressure head is provided with compact heap, and compact heap is provided with seal face and avoiding hollow groove;
The upper surface of bottom plate is provided with a set product detent mechanism, and in bottom plate upper surface long side, office is provided with mistake proofing guide pillar.
During use, this tool is arranged on external pressing equipment, this pressing equipment comprises the stationary work-table of upper and lower mould, to treat that it is coordinated with product orientation mechanism by shaping product by product orientation hole, the interior an actor's rendering of an operatic tune face making product contacts with the loading surface of plane guiding mechanism, start external pressing equipment power supply, its upper table drives the downward punching press of upper mounted plate, by location guide pin bushing and the location of positioning guide column, plane guiding mechanism loading surface docks with pressure head reshaping device, pressure head reshaping device carries out punching press to the product being placed on plane guiding mechanism loading surface, then the time relay installed additional by equipment is rested on product surface and within 15 seconds, is carried out pressurize (depending on the time of staying is according to product attribute).After completing a shaping, punching press equipment belt moves the pressure head reshaping device of this device and plane guiding mechanism is opened, and takes out product, is reentered into immediately and treats that shaping product repeats above-mentioned flow process to needing shaping product to carry out shaping.
The present invention compared with prior art has the advantage that
1. the plane guiding mechanism of bottom plate upper surface is the most applicable, after location guide pin bushing and being accurately positioned of positioning guide column, no matter how die casting plane changes, and plane guiding mechanism and pressure head reshaping device can make quickly adjustment, to reach the plane prescription of client;
2. improve the yield of trimming: manual shaping needs 3 ~ 5 minutes, and uses the training time of this tool to connect lifting workpiece time-consuming 30s altogether, and efficiency at least improves more than 6 times, is especially suitable for large batch of production operation;
3. reducing production cost, shaping effect is good simultaneously, and flatness is better than manual smooth.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Label in each accompanying drawing is expressed as follows:
1 bottom plate, 2 location guide pin bushings;
3 plane guiding mechanisms;
31 L-type position blocks, 3101 first sides, 3,102 first chamferings;
32 L-types eject skewback, 3201 second sides, 3,202 second chamferings, 3203 circular grooves;
33 head into skewback, 34 T-shaped adjustment blocks, 35 L-type position block bolts, 36 T-shaped adjustment block alignment pins, 37 L-types eject skewback bolt, 38L type position block alignment pin, 39 head into skewback alignment pin, 310 head into skewback and adjust screw, 311T type adjustment block bolt, 312 head into skewback bolt;
4 pressure head reshaping devices, 41 first seal faces, 42 second seal faces, 43 first avoiding hollow grooves, 44 second avoiding hollow grooves, 45 arc auxiliary positioning seal faces, 46 dowel holes, 47 screwed holes, 48 arc backboards, 49 curved plates;
5 positioning guide column, 6 auxiliary compress guide pillar, 7 upper mounted plates, 8 mistake proofing guide pillars, 9 product orientation mechanisms.
A kind of plane reshaping tool of the present invention, its difference with the prior art is: described plane reshaping tool include one group be correspondingly arranged upper, bottom plate, on, bottom plate is all rectangle, the upper surface of bottom plate is provided with one group of symmetrically arranged location guide pin bushing, two location guide pin bushing overall dimensions are completely the same, upper mounted plate lower surface is provided with one group of positioning guide column matched with location guide pin bushing, location guide pin bushing and positioning guide column are respectively arranged at, office in the both sides minor face of bottom plate, during use, location guide pin bushing is in correspondence with each other with the position of positioning guide column, when one end of positioning guide column nests in the guide pin bushing of location, i.e. complete, butt junction location between bottom plate.
The upper surface of bottom plate is provided with four plane guiding mechanisms, the lower surface of upper mounted plate is provided with four the pressure head reshaping devices matched with four plane guiding mechanisms, the lower surface medium position of upper mounted plate is provided with an auxiliary and compresses guide pillar, four plane guiding mechanism head and the tail lines successively form a square or rectangle, four plane guiding mechanisms and four pressure head guiding mechanism one_to_one corresponding are arranged, described auxiliary compresses guide pillar and is arranged between two connected pressure head guiding mechanisms, by location guide pin bushing and the location of positioning guide column, make mutual punching press between the upper table and fixed station of external pressing equipment, when driving this tool to work, four pressure head reshaping devices and four plane guiding mechanisms can just dock, treat shaping product and carry out shaping.
Pressure head reshaping device is formed by connecting by cylindrical standing part and shaping pressure head, and shaping pressure head is provided with compact heap, and compact heap is provided with seal face and avoiding hollow groove;
Compact heap is L-shaped, corner and a side of L-type compact heap are respectively equipped with first, second seal face, the corner of L-type compact heap is provided with a square heave foundation, square heave foundation is provided with bumping square, first seal face is arranged at the upper surface of bumping square, a difference in height is there is between first, second seal face, height difference is identical with the height of bumping square, one side of L-type compact heap is provided with a rectangle column, second seal face is arranged at the upper surface of rectangle column, is provided with the first avoiding hollow groove between first, second seal face;
Another side of L-type compact heap is provided with a tetragon column, tetragon column upper surface is provided with arc auxiliary positioning seal face, described arc auxiliary positioning seal face is formed by connecting by an arc backboard and a curved plate, it is provided with the second avoiding hollow groove between tetragon column and square heave foundation, between groove bottom and the groove side of the second avoiding hollow groove, is provided with arc angling.Special construction due to above-mentioned pressure head guiding mechanism, make pressure head guiding mechanism more accurate with what plane guiding mechanism coordinated, in compaction process, more fit in the face with product needed shaping, it is that first, second seal face contacts and compress from reaching shaping purpose with being shaped product by first, second seal face in external equipment action from top to bottom, at reforming process, in order to prevent, deformation of products amount is excessive causes product location inaccurate to arc auxiliary positioning seal face, and correction position before the first seal face contacts with surface of the work.Reforming process is acted on jointly by first, second seal face and arc auxiliary positioning seal face simultaneously, and subregion compresses, and reaches optimal shaping effect after cooperation.
Standing part is formed by connecting by the fixed disk fixing post be located at fixing post side, the opposite side of fixing post connects shaping pressure head, fixed disk is provided with one group of dowel hole and one group of screwed hole, and fixed disk and upper mounted plate lower surface are connected by the alignment pin being located in dowel hole and the bolt that is located in screwed hole are fixing.Above-mentioned connected mode is the most adjustable again firmly simultaneously, and dowel hole and screwed hole are respectively equipped with two, they two-by-two symmetrical, apart from one another by being uniformly arranged on fixed disk, can also be finely adjusted according to different product.
The upper surface of bottom plate is provided with a set product detent mechanism, and described product orientation mechanism is arranged on the left of bottom plate at the space between location guide pin bushing and plane guiding mechanism, and in bottom plate upper surface long side, office is provided with mistake proofing guide pillar.Pressure head reshaping device is formed by connecting by cylindrical standing part and shaping pressure head, and standing part is connected by fixing bolt and upper mounted plate lower surface are fixing.
Described plane guiding mechanism includes L-type position block and is located at the L-type inside L-type position block and ejects skewback, L-type ejects the upper surface of skewback and is provided with two protruding platforms, L-type ejects the inner side of skewback and is provided with one and heads into skewback, heading into the medial surface of skewback to eject skewback with L-type and match, two lateral surface heading into skewback are respectively equipped with a T-shaped adjustment block.
L-type position block is vertically formed by connecting by the first side of two equal length, article two, it is provided with the first chamfering inside the intersection of first side, L-type ejects skewback and is vertically formed by connecting by the second side of two equal length, article two, outside the intersection of second side, it is provided with the second chamfering matched with the first chamfering, article two, it is provided with a circular groove inside the intersection of second side, the angle of this circular arc is 135 degree, L-type ejects two protruding platform surroundings of the upper surface of skewback and is equipped with circular arc chamfering, and first side is 6:5 with the length ratio of second side.
Hole, one group of L-type position block location it is provided with bottom L-type position block, bottom plate upper surface is provided with the L-type position block alignment pin matched with hole, L-type position block location, and L-type position block is connected by one group of L-type position block bolt and bottom plate upper surface are fixing;
nullHead into be provided with bottom skewback one group head into skewback location hole,Bottom plate upper surface be provided with head into skewback location hole match head into skewback alignment pin,Head into skewback and be provided with one group of waist type connecting hole,Head into skewback and form removable connection with bottom plate upper surface by one group of skewback bolt that heads into being located in waist type connecting hole,Heading into skewback and ejecting the contact surface corresponding to skewback with L-type is oblique section,L-type ejects skewback and the medial surface headed into corresponding to skewback contact surface is also oblique section,The angle of two oblique sections and horizontal plane is 80 degree,Work in coordination in the angle of inclination of two oblique sections,Setting due to the most individual oblique section,When heading into skewback and ejecting skewback extruding to L-type,Under the effect on inclined-plane,L-type ejects skewback and can be achieved with ascending motion,It is 80 degree especially when the angle of two oblique sections with horizontal plane,When the length ratio of first side and second side is 6:5,Above-mentioned ascending motion is uniform and effective,Reach quick-adjustsing purpose.
T-shaped adjustment block has two pieces, hole, one group of T-shaped adjustment block location it is provided with bottom T-shaped adjustment block, bottom plate upper surface is provided with the T-shaped adjustment block alignment pin matched with hole, T-shaped adjustment block location, T-shaped adjustment block is connected by one group of T-shaped adjustment block bolt and bottom plate upper surface are fixing, T-shaped adjustment block is formed by connecting by base and the upper lobes block being located on base, is provided with and heads into skewback adjustment screw in upper lobes block.
nullIn enforcement,Pressure head reshaping device upper end and upper mounted plate lower surface contact portion are set to column type,Four pressure head reshaping devices link with upper mounted plate with four M6 bolts,Pressure head reshaping device lower end be shaped the shape and structure of product contact portion and size by the product design of institute's shaping and size depending on,And described plane guiding mechanism include L-type position block and be located at the L-type inside L-type position block eject skewback constitute,L-type ejects the upper surface of skewback and is provided with two protruding platforms,Two described protruding platforms are that loading surface treats shaping product for placing,L-type ejects the inner side of skewback and is provided with one and heads into skewback,Head into skewback to head into skewback alignment pin by two and limit location,Head into skewback rotary freedom and Anterior-Posterior and connect on bottom plate surface by heading into skewback bolt,Two lateral surface heading into skewback are respectively equipped with a T-shaped adjustment block.
It is as follows that plane guiding mechanism adjusts flow process: unclamps L-type and ejects skewback bolt 37 and head into skewback fixed screw 312, tightening respectively and heading into skewback adjustment bolt 310 is to head into skewback along T-shaped adjustment block alignment pin 39 orbiting motion by active force, by heading into skewback 33 and L-type ejects the ramp effect of skewback 32 and makes its L-type eject skewback upwards to raise thus realize the purpose adjusted, then locking L-type ejects skewback bolt 37 and heads into skewback fixed screw 312, otherwise unclamp to head into skewback fixed screw 312 and head into skewback and adjust bolt 10, tighten L-type and eject the purpose that skewback bolt 37 realizes declining.
When this tool is arranged on external pressing equipment, this pressing equipment comprises the stationary work-table of upper and lower mould, to treat that it is coordinated with product orientation mechanism by shaping product by product orientation hole, the interior an actor's rendering of an operatic tune face making product contacts with the loading surface of plane guiding mechanism, start external pressing equipment power supply, its upper table drives the downward punching press of upper mounted plate, by location guide pin bushing and the location of positioning guide column, plane guiding mechanism loading surface docks with pressure head reshaping device, pressure head reshaping device carries out punching press to the product being placed on plane guiding mechanism loading surface, then the time relay installed additional by equipment is rested on product surface and within 15 seconds, is carried out pressurize (depending on the time of staying is according to product attribute).After completing a shaping, punching press equipment belt moves the pressure head reshaping device of this device and plane guiding mechanism is opened, and takes out product, is reentered into immediately and treats that shaping product repeats above-mentioned flow process to needing shaping product to carry out shaping.
Above content is to combine concrete preferred implementation further description made for the present invention, it is impossible to assert that the present invention is embodied as being confined to these explanations above-mentioned.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, it is also possible to make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.