CN104889181A - An automatic three-wire drawing machine - Google Patents
An automatic three-wire drawing machine Download PDFInfo
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- CN104889181A CN104889181A CN201510337113.5A CN201510337113A CN104889181A CN 104889181 A CN104889181 A CN 104889181A CN 201510337113 A CN201510337113 A CN 201510337113A CN 104889181 A CN104889181 A CN 104889181A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles
- B21C1/24—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles by means of mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/32—Feeding or discharging the material or mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/34—Guiding or supporting the material or mandrels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
本发明涉及拉拔设备技术领域,尤其涉及一种自动三线自动拉拔机,包括主机架,主机架一侧设有上料架,上料架上设有自动上料机构,主机架的顶层倾斜地设有三槽装管装置,三槽装管装置后端设有推料小车,三槽装管装置下方设有顶起滑轮,三槽装管装置前端设有前挡料板,三槽装管装置与前挡料板之间设有管材压料机构,三槽装管装置前侧设有套芯机构,主机架的下方设有拉拔机构,拉拔机构的一侧设有自动收料机构,与现有技术相比,本发明的三线自动拉拔机可同时拉拔三根管材,是目前单线拉拔机生产效率的三倍以上,整体结构紧凑,占地面积小,实用高效,且整个过程自动进行,生产效率高,有效降低操作人员劳动强高,工位高度人性化。
The present invention relates to the technical field of drawing equipment, and in particular to an automatic three-wire automatic drawing machine, comprising a main frame, a loading rack is arranged on one side of the main frame, an automatic loading mechanism is arranged on the loading rack, a three-slot pipe loading device is obliquely arranged on the top layer of the main frame, a pushing trolley is arranged at the rear end of the three-slot pipe loading device, a lifting pulley is arranged below the three-slot pipe loading device, a front baffle plate is arranged at the front end of the three-slot pipe loading device, a pipe pressing mechanism is arranged between the three-slot pipe loading device and the front baffle plate, a core sleeve mechanism is arranged on the front side of the three-slot pipe loading device, a drawing mechanism is arranged below the main frame, and an automatic material receiving mechanism is arranged on one side of the drawing mechanism. Compared with the prior art, the three-wire automatic drawing machine of the present invention can draw three pipes at the same time, which is more than three times the production efficiency of the current single-wire drawing machine, has a compact overall structure, occupies a small area, is practical and efficient, and the whole process is automatically carried out, with high production efficiency, effectively reducing the labor intensity of operators, and highly humanized workstations.
Description
技术领域technical field
本发明涉及拉拔设备技术领域,尤其涉及一种自动三线自动拉拔机。The invention relates to the technical field of drawing equipment, in particular to an automatic three-wire automatic drawing machine.
背景技术Background technique
无缝钢管用热轧方法是当今无缝钢管生产的主要方式,但热轧方法生产的钢管尺寸精度不高,甚至出现凹面,直通、压痕等其他缺陷,为了获得表面光洁,尺寸精度较高,缺陷少的无缝钢管,常采用拉拔的方法,拉拔机是用以对管材进行减径减壁或减壁扩径加工的一种机械设备,目前大部分常采用的是链条传动,牵引和拔制的链式棒材自动拉拔机,需要采用人工辅助进料和出料,不能实现自动化生产,更影响了生产效果,且目前的拉拔机都是单线式的,即一次只能拉拔一根管材,生产效率低,生产耗能巨大。The hot rolling method for seamless steel pipes is the main way of producing seamless steel pipes today, but the dimensional accuracy of the steel pipes produced by the hot rolling method is not high, and even concave, straight through, indentation and other defects appear. In order to obtain a smooth surface, the dimensional accuracy is higher , the seamless steel pipe with few defects often adopts the drawing method. The drawing machine is a kind of mechanical equipment used to reduce the diameter and wall or reduce the wall and expand the diameter of the pipe. At present, most of them often use chain transmission. The chain-type bar automatic drawing machine for traction and drawing needs to use manual auxiliary feeding and discharging, which cannot realize automatic production and affects the production effect. Moreover, the current drawing machines are all single-line, that is, only one wire at a time. One pipe can be drawn, the production efficiency is low, and the production energy consumption is huge.
因此,急需提供一种自动三线拉拔机,以解决现有技术的不足。Therefore, it is urgent to provide an automatic three-wire drawing machine to solve the deficiencies in the prior art.
发明内容Contents of the invention
本发明提供的一种自动三线拉拔机,可同时拉拔三根管材,是目前单线拉拔机生产效率的三倍以上,且整个过程自动进行,节能环保,生产效率高。The automatic three-wire drawing machine provided by the invention can draw three pipes at the same time, which is more than three times the production efficiency of the current single-wire drawing machine, and the whole process is carried out automatically, which is energy-saving, environment-friendly and high in production efficiency.
为实现上述目的,本发明采用如下的技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种三线自动拉拔机,包括主机架,所述主机架一侧设有上料架,所述上料架上设有自动上料机构,所述主机架的顶层倾斜地设有三槽装管装置,所述三槽装管装置后端设有推料小车,所述三槽装管装置下方设有顶起滑轮,所述三槽装管装置前端设有前挡料板,所述三槽装管装置与所述前挡料板之间设有管材压料机构,所述三槽装管装置前侧设有套芯穿管机构,所述主机架的下方设有拉拔机构,所述拉拔机构的一侧设有自动收料机构。A three-wire automatic drawing machine, including a main frame, a feeding rack is provided on one side of the main frame, an automatic feeding mechanism is provided on the feeding rack, and three slots for pipe loading are arranged on the top layer of the main frame obliquely device, the rear end of the three-slot pipe loading device is provided with a pushing trolley, the lower part of the three-slot pipe loading device is provided with a jacking pulley, the front end of the three-slot pipe loading device is provided with a front blocking plate, and the three-slot pipe loading device A pipe pressing mechanism is provided between the pipe loading device and the front baffle plate, a sleeve core pipe threading mechanism is provided on the front side of the three-slot pipe loading device, and a pulling mechanism is provided below the main frame. One side of the pulling mechanism is provided with an automatic material receiving mechanism.
具体地,所述自动上料机构包括翻滚料架、斜料架、限位机构、勾料机构以及分料机构,所述翻滚料架由翻滚电机驱动,所述斜料架设于所述翻滚料架一侧,所述限位机构包括限位架及设于所述限位架上的限位块,所述勾料机构包括勾料架以及设于所述勾料架上的L型勾子,所述分料机构包括分料架、齿条电机以及齿条,所述齿条与所述齿条电机啮合。Specifically, the automatic feeding mechanism includes a tumbling material rack, a slanting material rack, a limit mechanism, a material hooking mechanism, and a material distribution mechanism. One side of the frame, the limit mechanism includes a limit frame and a limit block located on the limit frame, and the hooking mechanism includes a hook frame and an L-shaped hook located on the hook frame , the material distributing mechanism includes a material distributing frame, a rack motor and a rack, and the rack is engaged with the rack motor.
具体地,所述套芯穿管机构包括抽芯架、抽芯杆、对芯托起架、抽芯架升降架、抽芯架升降架定位架、抽芯滑行架以及抽芯杆退料架,所述抽芯杆设于所述抽芯架上,所述对芯托起架设于所述抽芯架的后端用于将所述抽芯杆托起滑行,所述抽芯架升降架设于所述抽芯架下方用于托起所述抽芯架及所述抽芯杆,所述抽芯架升降架定位架设于所述抽芯架升降架一侧,所述抽芯滑行架设于所述抽芯杆下方用于减小所述抽芯杆穿管时的阻力,所述抽芯杆退料架设于所述抽芯架的前端。Specifically, the core-piercing mechanism includes a core-pulling frame, a core-pulling rod, a core-aligning support frame, a core-pulling frame lifting frame, a core-pulling frame lifting frame positioning frame, a core-pulling slide frame, and a core-pulling rod return frame , the core-pulling rod is arranged on the core-pulling frame, and the core-pulling frame is erected on the rear end of the core-pulling frame for lifting and sliding the core-pulling rod, and the core-pulling frame is lifted and erected It is used to support the core-pulling frame and the core-pulling rod under the core-pulling frame. The core-pulling frame lifting frame is positioned and erected on one side of the core-pulling frame lifting frame. The lower part of the core-pulling rod is used to reduce the resistance when the core-pulling rod passes through the pipe, and the stripping material of the core-pulling rod is erected on the front end of the core-pulling frame.
具体地,所述抽芯架的尾端设有抽芯尾端固定架。Specifically, the tail end of the core-pulling rack is provided with a core-pulling tail end fixing frame.
具体地,所述抽芯杆退料架的前端设有顶料架,用于将管材套芯后顶入到拉拔模具内进行拉拔。Specifically, the front end of the core-pulling rod ejection frame is provided with a material ejection frame, which is used to push the pipe material into the drawing mold after being cored and drawn.
具体地,所述拉拔机构包括限位架、模具座、拉拔模具、拉拔小车、气嘴、主电机刹车系统、双行程限速开关以及斜钳式夹紧机构,所述限位架设于所述套芯机构前端,所述拉拔模具设于所述模具座上,所述拉拔模具为碗型模式,所述拉拔小车设于所述主机架上的两边链条上,所述气嘴以及所述斜钳式夹紧机构用于夹紧管材头,所述拉拔小车设于所述主机架下层用于拉拔管材。Specifically, the drawing mechanism includes a limit frame, a mold seat, a drawing mold, a drawing trolley, an air nozzle, a main motor braking system, a double-stroke speed limit switch, and an inclined clamp type clamping mechanism. At the front end of the sleeve core mechanism, the drawing die is set on the mold seat, the drawing die is in a bowl-shaped mode, the drawing trolley is set on the chains on both sides of the main frame, the The air nozzle and the clamping mechanism are used to clamp the head of the pipe, and the drawing trolley is arranged on the lower layer of the main frame for drawing the pipe.
具体地,所述拉拔小车的后端设有自动升缩架,所述拉拔小车还设有两边链条直连架。Specifically, the rear end of the drawing trolley is provided with an automatic lifting frame, and the drawing trolley is also provided with chain direct connection frames on both sides.
具体地,所述自动收料机构包括中间接料架以及成品收料架,所述中间接料架上设有同步链条,所述同步链条上采用柔性塑胶,所述同步链条的下方设有倾斜的悬臂,所述悬臂表面铺设有柔性薄膜,所述成品收料架上设有编织带。Specifically, the automatic receiving mechanism includes an intermediate material receiving rack and a finished product receiving rack, and a synchronous chain is provided on the intermediate material receiving rack, flexible plastic is used on the synchronous chain, and an inclined The surface of the cantilever is laid with a flexible film, and the finished product receiving rack is provided with a braided belt.
具体地,所述中间接料架一侧还设有接受台架构,所述接受台架构采用木质结构。Specifically, a receiving platform is provided on one side of the intermediate material receiving frame, and the receiving platform adopts a wooden structure.
具体地,所述自动收料机构还包括成品收料架动力运作及吊带自适应松紧检测控制装置。Specifically, the automatic receiving mechanism also includes a power operation of the finished product receiving rack and a self-adaptive tightness detection and control device for the suspenders.
本发明公开了一种三线自动拉拔机,包括主机架,所述主机架一侧设有上料架,所述上料架上设有自动上料机构,所述主机架的顶层倾斜地设有三槽装管装置,所述三槽装管装置后端设有推料小车,所述三槽装管装置下方设有顶起滑轮,所述三槽装管装置前端设有前挡料板,所述三槽装管装置与所述前挡料板之间设有管材压料机构,所述三槽装管装置前侧设有套芯机构,所述主机架的下方设有拉拔机构,所述拉拔机构的一侧设有自动收料机构,与现有技术相比,本发明的三线自动拉拔机可同时拉拔三根管材,是目前单线拉拔机生产效率的三倍以上,整体结构紧凑,占地面积小,实用高效,且整个过程自动进行,生产效率高,有效降低操作人员劳动强高,工位高度人性化。The invention discloses a three-wire automatic drawing machine, which comprises a main frame, a feeding rack is arranged on one side of the main frame, an automatic feeding mechanism is arranged on the feeding rack, and the top layer of the main frame is arranged obliquely. There is a three-slot pipe loading device, the rear end of the three-slot pipe loading device is provided with a pushing trolley, the lower part of the three-slot pipe loading device is provided with a jacking pulley, and the front end of the three-slot pipe loading device is provided with a front baffle plate, A pipe pressing mechanism is provided between the three-slot pipe loading device and the front baffle plate, a sleeve core mechanism is provided on the front side of the three-slot pipe loading device, and a pulling mechanism is provided below the main frame. One side of the drawing mechanism is provided with an automatic material receiving mechanism. Compared with the prior art, the three-wire automatic drawing machine of the present invention can draw three pipes at the same time, which is more than three times the production efficiency of the current single-wire drawing machine. The overall structure is compact, the floor space is small, practical and efficient, and the whole process is automatic, the production efficiency is high, the labor intensity of the operator is effectively reduced, and the work position is highly humanized.
附图说明Description of drawings
图1是本发明的一种三线自动拉拔机的主视图。Fig. 1 is a front view of a three-wire automatic drawing machine of the present invention.
图2是本发明的一种三线自动拉拔机的整体图。Fig. 2 is an overall view of a three-wire automatic drawing machine of the present invention.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的说明,这是本发明的较佳实施例。The present invention will be further described below in conjunction with the examples, which are preferred embodiments of the present invention.
实施例1Example 1
如附图1-2所示,一种三线自动拉拔机,包括主机架1,所述主机架1一侧设有上料架11,所述上料架11设有自动上料机构2,所述主机架1的顶层倾斜地设有三槽装管装置3,所述三槽装管装置3后端设有推料小车4,所述三槽装管装置3下方设有顶起滑轮5,所述三槽装管装置3前端设有前挡料板6,所述三槽装管装置3与所述前挡料板6之间设有管材压料机构7,所述三槽装管装置3前侧设有套芯穿管机构8,所述主机架1的下方设有拉拔机构9,所述拉拔机构9的一侧设有自动收料机构10。三槽装管装置3的槽道优选为90°构造,能通用大小管材,并使管材中心始终与模具中心同出一条直线上;推料小车4用于将原胚管推入到芯模里面;顶起滑轮5可以让滚入的三支原胚管平行,三支管头对齐,同时,可以减轻退料小车4动作时的阻力;前挡料板6用于将三支管头平行对齐;管材压料机构7用于压住三支管头,使对芯时管材不会动作错位。As shown in Figure 1-2, a three-wire automatic drawing machine includes a main frame 1, a feeding rack 11 is provided on one side of the main frame 1, and an automatic feeding mechanism 2 is provided on the feeding rack 11, The top layer of the main frame 1 is obliquely provided with a three-slot pipe loading device 3, the rear end of the three-slot pipe loading device 3 is provided with a pushing trolley 4, and the bottom of the three-slot pipe loading device 3 is provided with a jacking pulley 5, The front end of the three-slot pipe loading device 3 is provided with a front baffle plate 6, and a pipe pressing mechanism 7 is arranged between the three-slot pipe loading device 3 and the front baffle plate 6, and the three-slot pipe loading device 3. A core pipe threading mechanism 8 is provided on the front side, a drawing mechanism 9 is provided below the main frame 1, and an automatic material receiving mechanism 10 is provided on one side of the drawing mechanism 9. The channel of the three-groove tube loading device 3 is preferably a 90° structure, which can be used for large and small tubes, and the center of the tube is always on the same line as the center of the mold; the pushing trolley 4 is used to push the original embryo tube into the mandrel. ; The jacking pulley 5 can make the three original embryo tubes rolled in parallel, and the three tube heads are aligned. At the same time, the resistance when the material return trolley 4 moves can be reduced; the front baffle plate 6 is used to align the three tube heads in parallel; The pressing mechanism 7 is used to press down the three pipe heads, so that the pipes will not move and dislocate when aligning the core.
具体地,所述自动上料机构2包括翻滚料架21、斜料架22、限位机构23、勾料机构24以及分料机构25,所述翻滚料架21由翻滚电机驱动,所述斜料架22设于所述翻滚料架21一侧,所述限位机构23包括限位架231及设于所述限位架231上的限位块232,所述勾料机构24包括勾料架241以及设于所述勾料架241上的L型勾子242,所述分料机构25包括分料架251、齿条电机252以及齿条253,所述齿条253与所述齿条电机252啮合。首先,将成捆的原胚管放入翻滚料架21,翻滚电机启动,翻滚料架21上下抖动,使交叉管材自动排序,当上升到高位时,送料到斜料架22;斜料架用于增加斜度,使得弯曲的管材能够顺利地滚入到限位架23上;限位架23用于自动调整管材大小,保证每次只顶起一支原胚管,限位块232可以前后移动,根据管材的大小来选择合适的位置,同时,将原胚管滚入勾料架241的L型勾子242上勾住;分料机构25用于将原胚管送入三槽装管装置3,可分别送一支,通常送入中间槽,用于单支管材的自动拉拔;也可以分别送两支;通常送入左右两边槽,用于两支管材的自动拉拔;还可以分别送三支,用于三支管材的自动拉拔;齿条电机252启动正转,齿条253伸都第一槽,电机停止,同时顶料电机正转,顶料上升,原胚管滚下第一槽;然后依次完成第二槽、第三槽的放料。插入架结构采用镂空式,降低自身重量,有效提高管材负荷能力;供给机构动力采用集中紧凑排布,有效降低设备占地空间。插入与上料机构与主机架成倾斜排放,使管材能依靠自身重力滑向料槽,有效减低各部马达负载。Specifically, the automatic feeding mechanism 2 includes a tumbling material rack 21, an inclined material rack 22, a limit mechanism 23, a hooking mechanism 24, and a material distribution mechanism 25. The tumbling material rack 21 is driven by a tumbling motor. The material rack 22 is located on one side of the tumbling material rack 21, the limit mechanism 23 includes a limit frame 231 and a limit block 232 arranged on the limit frame 231, and the material hook mechanism 24 includes a material hook. Frame 241 and the L-shaped hook 242 that is located on the hook frame 241, the material distribution mechanism 25 includes a material distribution frame 251, a rack motor 252 and a rack 253, and the rack 253 and the rack The motor 252 is engaged. First, put the bundled original embryo tubes into the tumbling material rack 21, the tumbling motor starts, and the tumbling material rack 21 shakes up and down, so that the cross pipes are automatically sorted, and when they rise to a high position, they are fed to the slanting material rack 22; Increase the inclination so that the curved pipe can be smoothly rolled into the limit frame 23; the limit frame 23 is used to automatically adjust the size of the pipe to ensure that only one original embryo tube is lifted at a time, and the limit block 232 can move forward and backward , choose the appropriate position according to the size of the pipe, and at the same time, roll the original embryo tube into the L-shaped hook 242 of the hook rack 241 and hook it; the material distribution mechanism 25 is used to send the original embryo tube into the three-slot tube loading device 3. One can be sent separately, usually into the middle groove for automatic drawing of a single pipe; two pipes can also be sent separately; usually sent into the left and right grooves for automatic drawing of two pipes; it is also possible Three pipes are sent separately for automatic drawing of the three pipes; the rack motor 252 starts to rotate forward, the rack 253 extends to the first slot, the motor stops, and at the same time the jacking motor rotates forward, the jacking material rises, and the original embryo tube rolls Lower the first tank; then complete the discharge of the second tank and the third tank in turn. The structure of the insertion frame adopts a hollow type, which reduces its own weight and effectively improves the load capacity of the pipe; the power supply mechanism adopts a concentrated and compact arrangement, which effectively reduces the space occupied by the equipment. The insertion and feeding mechanism is inclined to discharge with the main frame, so that the pipe can slide to the chute by its own gravity, effectively reducing the load of each motor.
具体地,所述套芯穿管机构8包括抽芯架81、抽芯杆82、对芯托起架83、抽芯架升降架84、抽芯架升降架定位架85、抽芯滑行架86以及抽芯杆退料架87,所述抽芯杆82设于所述抽芯架81上,所述对芯托起架83设于所述抽芯架81的后端用于将所述抽芯杆82托起滑行,所述抽芯架升降架84设于所述抽芯架81下方用于托起所述抽芯架81及所述抽芯杆82,所述抽芯架升降架定位架85设于所述抽芯架升降架84一侧,所述抽芯滑行架86设于所述抽芯杆82下方用于减小所述抽芯杆82穿管时的阻力,所述抽芯杆退料架87设于所述抽芯架81的前端。对芯托起架83用于将抽芯杆82托起滑行,减小阻力,同时,托起时提高抽芯杆82对照管材的准确度;芯托起架83可以根源客户需要选择油缸或者气缸驱动;所述抽芯架升降架84用于托起所述抽芯架81及所述抽芯杆82,抽芯杆82穿管才下降后,使抽芯杆于模具处于平行位,到最高位时,抽芯杆对准管材穿入,抽芯架高低升降可以调节到最佳位置;抽芯架升降架定位架85用于抽芯对膜和穿管的调节作用,使最低位时对模最佳位置,最高位时穿芯最佳位置;抽芯滑行架86在抽芯穿管时起到滑行的作用减少退料小车的阻力;同时起到防止管材的划伤作用;当管材下降同时压住管后,抽芯杆退料架87将抽芯杆推进到管材里面,对位后退料小车把管材推入芯模里面,起到抽芯后退返还到原位。Specifically, the core-piercing mechanism 8 includes a core-pulling frame 81, a core-pulling rod 82, a core-aligning support frame 83, a core-pulling frame elevating frame 84, a core-pulling frame elevating frame positioning frame 85, and a core-pulling sliding frame 86. And the core-pulling rod return frame 87, the core-pulling rod 82 is set on the core-pulling frame 81, and the core-aligning support frame 83 is set at the rear end of the core-pulling frame 81 for pulling the core-pulling frame 81 The core rod 82 lifts up and slides, and the core-pulling frame elevating frame 84 is arranged under the core-pulling frame 81 for supporting the core-pulling frame 81 and the core-pulling rod 82, and the core-pulling frame elevating frame is positioned The frame 85 is arranged on one side of the lifting frame 84 of the core-pulling frame, and the core-pulling sliding frame 86 is arranged below the core-pulling rod 82 to reduce the resistance when the core-pulling rod 82 passes through the pipe. The core rod stripping rack 87 is arranged at the front end of the core pulling rack 81 . The core supporting frame 83 is used to lift the core pulling rod 82 and slide to reduce resistance, and at the same time, improve the accuracy of the core pulling rod 82 against the pipe when lifting; the core supporting frame 83 can be based on the customer's need to choose an oil cylinder or an air cylinder Drive; the core-pulling frame lifting frame 84 is used to support the core-pulling frame 81 and the core-pulling rod 82, and the core-pulling rod 82 is lowered after passing through the pipe, so that the core-pulling rod is in a parallel position with the mold, reaching the highest When in position, the core-pulling rod is aligned with the pipe and penetrated, and the height of the core-pulling frame can be adjusted to the best position; The best position for the mold, the best position for core penetration at the highest position; the core-pulling slide frame 86 plays a sliding role in reducing the resistance of the return trolley when core-pulling and threading the tube; at the same time, it prevents scratches on the tube; After the tube is pressed simultaneously, the core-pulling rod ejector frame 87 pushes the core-pulling rod into the inside of the pipe, and the back-aligning dolly pushes the pipe into the mandrel to return to the original position after pulling the core.
具体地,所述抽芯架81的尾端设有抽芯尾端固定架88。使得抽芯架81的尾端固定,另一端可以升降。Specifically, the tail end of the core-pulling rack 81 is provided with a core-pulling tail end fixing frame 88 . The tail end of the core pulling frame 81 is fixed, and the other end can be lifted.
具体地,所述抽芯杆退料架87的前端设有顶料架89,用于将管材套芯后顶入到拉拔模具93内进行拉拔。Specifically, the front end of the core-pulling rod ejection frame 87 is provided with a material ejection frame 89, which is used for pushing the pipe material into the drawing die 93 for drawing.
具体地,所述拉拔机构9包括限位架91、模具座92、拉拔模具93、拉拔小车94、气嘴95、主电机刹车系统99、双行程限速开关以及斜钳式夹紧机构96,所述限位架91设于所述套芯穿管机构8前端,所述拉拔模具93设于所述模具座92上,所述拉拔模具93为碗型模式,所述拉拔小车94设于所述主机架1上的两边链条12上,所述气嘴95以及所述斜钳式夹紧机构96用于夹紧管材头,所述拉拔小车94设于所述主机架1下层用于拉拔管材。限位架91固定内模到一定位置后,拉拔内外处最佳位置,气嘴气缓冲作用,直接通气夹住管材,采用弹簧缓冲,抑制惯性动能;碗型模式可以调整模具角度,起到拉拔时可以调节直管功能,即拉拔后管材的直线度;拉拔小车94采用两边链条,起到拉拔时,如有任何一只脱钩,对余下两支无影响,可正常工作,且往复式传动,正常拉拔机采用一边由前往后旋转、链钩钩住链条进行拉拔,并使小车不会左右摆动起平衡作用;小车往复式运行机构,采用大小链条配对主链轮采用非标定制大轴径双螺距滚柱齿轮,具有大力距传送低噪音功能;链条预压轮,防止主链条纵向跳动;采用尤利胶材质,有效吸收链条抖动势能,内置轨道,小车纵向运动直线度保证与滑轮轨道结合确保小车运行更平稳;主轴采用斜插式安装,可有效防止润滑油的泄露,降低设备故障率,提高生产产能和设备稼动率;斜钳式夹紧机构96顶住后,就不需要在通气,可以牢固的夹紧管材,主电机刹车系统99用于拉拔小车94的惯性即时制动;使小车能平缓加减速,不会因突然启停使小车抖动,确保加工管材的直线度,双行程限速开关用于拉拔小车94行程限速,小车在行程1与行程2之间怠速运行时夹住的管材不会脱钩;行至行程2后切换为高速运行,提高生产效率,行程1与行程2之间500-1000mm距离间,小车速度可无极限调整。Specifically, the drawing mechanism 9 includes a limit frame 91, a mold seat 92, a drawing mold 93, a drawing trolley 94, an air nozzle 95, a main motor brake system 99, a double-stroke speed limit switch, and an inclined clamp clamp. Mechanism 96, the limit frame 91 is arranged at the front end of the sleeve core pipe-through mechanism 8, the drawing die 93 is arranged on the die seat 92, the drawing die 93 is a bowl-shaped pattern, and the drawing die 93 is in a bowl shape. The pulling trolley 94 is set on the chains 12 on both sides of the main frame 1, the air nozzle 95 and the oblique clamp type clamping mechanism 96 are used to clamp the pipe head, and the pulling trolley 94 is set on the main frame 1 The lower layer of frame 1 is used for drawing pipes. After the limit frame 91 fixes the inner mold to a certain position, pull out the best position inside and outside. The gas nozzle has the buffer effect, and the pipe is directly ventilated to clamp the pipe. The spring buffer is used to suppress the inertial kinetic energy; the bowl-shaped mode can adjust the mold angle to play a role. The function of the straight pipe can be adjusted when drawing, that is, the straightness of the pipe after drawing; the drawing trolley 94 uses chains on both sides, and when pulling, if any one is decoupled, it has no effect on the remaining two and can work normally. And reciprocating transmission, the normal drawing machine uses one side to rotate from front to back, and the chain hook hooks the chain to pull, so that the trolley will not swing from side to side to play a balancing role; Non-standard customized large shaft diameter double-pitch roller gear, with high-pitch transmission and low noise function; chain pre-loading wheel, to prevent the longitudinal jump of the main chain; the use of yuri rubber material, effectively absorb the potential energy of chain vibration, built-in rails, the longitudinal movement of the trolley is straight The combination of high-speed guarantee and pulley track ensures that the trolley runs more smoothly; the main shaft adopts oblique installation, which can effectively prevent the leakage of lubricating oil, reduce the failure rate of equipment, improve production capacity and equipment utilization rate; the oblique pliers clamping mechanism 96 Afterwards, there is no need to ventilate, the pipe can be firmly clamped, and the main motor brake system 99 is used for instant braking of the inertia of the drawing trolley 94; the trolley can be accelerated and decelerated smoothly, and the trolley will not vibrate due to sudden start and stop, ensuring The straightness of the pipe is processed, and the double-stroke speed limit switch is used to limit the speed of the 94-stroke stroke of the pulling trolley. The clamped pipe will not be uncoupled when the trolley is running at idle speed between stroke 1 and stroke 2; it will switch to high-speed operation after traveling to stroke 2 , Improve production efficiency, the distance between stroke 1 and stroke 2 is 500-1000mm, the speed of the trolley can be adjusted without limit.
具体地,所述拉拔小车94的后端设有自动升缩架97,所述拉拔小车97还设有两边链条直连架98。当三支管材拉拔完成后,拉拔小车97会因惯性往前,起到缓冲作用;两边链条直连架98用于拉拔时内小车,防止拉拔到一半时发生脱钩现象。Specifically, the rear end of the drawing trolley 94 is provided with an automatic lifting frame 97 , and the drawing trolley 97 is also provided with chain direct connection frames 98 on both sides. After the drawing of three pipes is completed, the drawing trolley 97 will move forward due to inertia, and play a buffering effect; the chain direct link frame 98 on both sides is used for the inner trolley during drawing, so as to prevent decoupling from occurring when drawing halfway.
具体地,所述自动收料机构10包括中间接料架101以及成品收料架102,所述中间接料架101上设有同步链条103,所述同步链条103上采用柔性塑胶,所述同步链条103的下方设有倾斜的悬臂104,所述悬臂104表面铺设有柔性薄膜,所述成品收料架102上设有编织带105。两边主机架;起到主力作用:使拉拔后能中间自由落料:拔机采用中间链条落料很容易调到旋转链条中,碰伤管材,拉拔完成后,将管材及时同步送往收料架减少损伤,链条采用柔性塑胶,具有耐磨及对管材表面无损伤,悬臂表面铺设PE使管材轻缓滑向收料架,倒L型主机架,结构坚固耐用,管材落料无限制。拉拔后的管材集中滑向成品收料架102上的编织带105,对管材零磨损,低噪音。Specifically, the automatic receiving mechanism 10 includes an intermediate material receiving rack 101 and a finished product receiving rack 102, the intermediate material receiving rack 101 is provided with a synchronous chain 103, the synchronous chain 103 is made of flexible plastic, and the synchronous An inclined cantilever 104 is provided below the chain 103 , and a flexible film is laid on the surface of the cantilever 104 , and a braided belt 105 is provided on the finished product receiving rack 102 . The main frame on both sides; play the main role: after drawing, the material can be dropped freely in the middle: the drawing machine adopts the middle chain to drop the material, which can be easily transferred to the rotating chain, and the pipe will be damaged. The material rack reduces damage. The chain is made of flexible plastic, which is wear-resistant and has no damage to the surface of the pipe. The surface of the cantilever is laid with PE to make the pipe slide gently to the material receiving rack. The inverted L-shaped main frame has a durable structure and unlimited pipe falling. The drawn pipes are slid collectively to the braided belt 105 on the finished material receiving rack 102, which has zero wear on the pipes and low noise.
具体地,所述中间接料架101一侧还设有接受台架构106,所述接受台架构106采用木质结构。拉拔时上升托住管材,使管材不弯曲变形;拉拔完成后下降,将管材托放至中间落料架中。采用木质辅料,质轻耐磨,对管材表面零磨损。Specifically, a receiving platform frame 106 is provided on one side of the intermediate material receiving frame 101, and the receiving platform frame 106 adopts a wooden structure. When drawing, it rises to support the pipe, so that the pipe will not be bent and deformed; after the drawing is completed, it descends, and the pipe is placed in the middle blanking frame. Using wood accessories, light and wear-resistant, zero wear on the surface of the pipe.
具体地,所述自动收料机构10还包括成品收料架动力运作及吊带自适应松紧检测控制装置107。Specifically, the automatic receiving mechanism 10 also includes a control device 107 for the power operation of the finished product receiving rack and the self-adaptive tightness detection and control device for the suspenders.
本发明公开了一种三线自动拉拔机,包括主机架,所述主机架一侧设有自动上料机构,所述主机架的顶层倾斜地设有三槽装管装置,所述三槽装管装置后端设有推料小车,所述三槽装管装置下方设有顶起滑轮,所述三槽装管装置前端设有前挡料板,所述三槽装管装置与所述前挡料板之间设有管材压料机构,所述三槽装管装置前侧设有套芯机构,所述主机架的下方设有拉拔机构,所述拉拔机构的一侧设有自动收料机构,与现有技术相比,本发明的三线自动拉拔机可同时拉拔三根管材,是目前单线拉拔机生产效率的三倍以上,整体结构紧凑,占地面积小,实用高效,且整个过程自动进行,生产效率高,有效降低操作人员劳动强高,工位高度人性化。The invention discloses a three-wire automatic drawing machine, which comprises a main frame, an automatic feeding mechanism is arranged on one side of the main frame, and a three-slot pipe loading device is installed on the top layer of the main frame obliquely, and the three-slot pipe loading device The rear end of the device is equipped with a pushing trolley, the lower part of the three-slot pipe loading device is provided with a jacking pulley, the front end of the three-slot pipe loading device is provided with a front stopper, and the three-slot pipe loading device is connected to the front stop A pipe material pressing mechanism is provided between the material plates, a core sleeve mechanism is provided on the front side of the three-slot pipe loading device, a drawing mechanism is provided below the main frame, and an automatic retracting mechanism is provided on one side of the drawing mechanism. Compared with the existing technology, the three-wire automatic drawing machine of the present invention can draw three pipes at the same time, which is more than three times the production efficiency of the current single-wire drawing machine. The overall structure is compact, the floor space is small, and it is practical and efficient. And the whole process is automatic, the production efficiency is high, the labor intensity of the operators is effectively reduced, and the workstation is highly humanized.
本发明的一种三线自动拉拔机的工作步骤和原理如下:The working steps and principle of a kind of three-wire automatic drawing machine of the present invention are as follows:
1、将一捆原胚管放入翻滚料架,启动主机;2、拉拔油缸或者气缸启动,翻滚电机启动,翻滚料架上,翻滚限位气缸下降,原胚管滚到送料位排列,然后感应开关感应到材料时,翻滚料架下降,下降到位后,翻滚限位气缸上升;3、启动管径电机,调节顶料位置,使顶料位置刚好与原胚管相配;4、齿条电机启动正转,齿条伸都第一槽,电机停止,同时顶料电机正转,顶料上升,原胚管滚下第一槽;顶料电机反转下降,齿条电机启动正转,齿条伸都第二槽,电机停止,同时顶料电机正转,顶料上升,原胚管滚下第二槽;顶料电机反转下降,同时顶料电机正转,顶料上升,原胚管滚下第三槽;顶料电机反转下降,齿条电机启动反转,齿条缩回原位;5、前挡板气缸上升,三条槽中间滚轮气缸升起,滚轮升起;原胚管前端滑到挡板前,压料气缸下降,压住原胚管的头部;6、抽芯架气缸上升,同时前挡板气缸下降,抽芯杆气缸顶出,抽芯模具进入管内孔,压料气缸松开缩回;7、推料电机启动,正转,推料小车前进,碰行程开关,滚轮依次回原位,抽芯杆退回,推料小车前进推料到位,电机停止;8、推料小车回电机反转,推料小车回原位,同时抽芯架下降到位,抽芯杆气缸伸出,将原胚管头送人拉管模内;9、在进行动作7时,拉拔电机反转,拉拔小车停在模具座前方一米左右;拉拔电机停止,等待动作8完成后,拉拔电机再启动反转,小车碰到模具做,电机停止,接气阀通气,气嘴夹住原胚管头,拉拔电机正转,开始拉拔;10、拉拔小车前进,一次碰行程开关,接料架升起,拉拔完成后,抽芯气缸后退,成品掉在接料架上,接料料下降;传动链条电机启动正转,成品由链条带出,进入收入架;11、在自动拉拔状态下,进行动作9时,动作4和5同时进行,当动作10完成,则继续动作6,如此循环往复;12、当送料感应开关感应到没有原胚管,翻滚电机会自动工作翻料。1. Put a bundle of original embryo tubes into the tumbling material rack and start the main engine; 2. The drawing cylinder or cylinder is started, the tumbling motor is started, on the tumbling material rack, the tumbling limit cylinder is lowered, and the original embryo tubes are rolled to the feeding position and arranged. Then, when the induction switch senses the material, the tumbling material rack will descend, and when it is in place, the tumbling limit cylinder will rise; 3. Start the pipe diameter motor, and adjust the position of the ejecting material so that the position of the ejecting material just matches the original embryo tube; 4. The rack The motor starts to rotate forward, the rack extends to the first slot, and the motor stops. At the same time, the ejector motor rotates forward, the ejector rises, and the original embryo tube rolls down the first slot; the ejector motor reverses and descends, and the rack motor starts to rotate forward. The rack extends to the second groove, the motor stops, and at the same time, the ejector motor rotates forward, the ejector rises, and the original embryo tube rolls down the second groove; The embryo tube rolls down the third groove; the jacking motor reverses and descends, the rack motor starts to reverse, and the rack retracts to its original position; 5. The cylinder of the front baffle rises, the roller cylinder in the middle of the three grooves rises, and the rollers rise; The front end of the embryo tube slides to the front of the baffle, and the pressing cylinder descends to press the head of the original embryo tube; 6. The cylinder of the core-pulling frame rises, and at the same time, the cylinder of the front baffle descends, the cylinder of the core-pulling rod is ejected, and the core-pulling mold enters the tube 7. The pusher motor starts, rotates forward, the pusher trolley advances, touches the travel switch, the rollers return to their original positions in turn, the core puller retracts, the pusher trolley advances and pushes the material in place, and the motor stops ;8. The pusher trolley returns to the motor to reverse, and the pusher trolley returns to its original position. At the same time, the core-pulling frame is lowered in place, and the cylinder of the core-pulling rod is stretched out, and the original embryo tube head is sent into the tube-drawing mold; 9. In the process of action 7 At this time, the drawing motor reverses, and the drawing trolley stops about one meter in front of the mold seat; the drawing motor stops, and after the completion of action 8, the drawing motor starts to reverse again, the trolley touches the mold, the motor stops, and the gas The valve is ventilated, the air nozzle clamps the head of the original embryo tube, the drawing motor rotates forward, and the drawing starts; 10. The drawing trolley moves forward, and the travel switch is touched once, and the material receiving rack rises. After the drawing is completed, the core-pulling cylinder retreats. The finished product falls on the receiving rack, and the receiving material drops; the transmission chain motor starts to rotate forward, and the finished product is brought out by the chain and enters the receiving rack; 11. In the automatic drawing state, when performing action 9, actions 4 and 5 are performed simultaneously , when action 10 is completed, then continue to action 6, and so on; 12. When the feeding sensor switch senses that there is no original embryo tube, the tumbling motor will automatically work to turn over the material.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
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| CN110681914A (en) * | 2019-10-18 | 2020-01-14 | 宝丰钢业集团有限公司 | Horizontal high-efficient broaching machine is used to stainless steel pipe |
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| CN104889181B (en) | 2017-11-17 |
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Effective date of registration: 20200519 Address after: No.165 Shatong Road, Dalang Town, Dongguan City, Guangdong Province Patentee after: Dongguan Fangrong Metallurgical Equipment Co., Ltd Address before: 523000, No. 163, Sha Tong Road, Sha Bu Village, Dalang Town, Dongguan, Guangdong Patentee before: FONG SEIKI KOGYO CO., LTD., DONGGUAN CITY |