CN104889027A - Novel impregnator - Google Patents

Novel impregnator Download PDF

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Publication number
CN104889027A
CN104889027A CN201510176553.7A CN201510176553A CN104889027A CN 104889027 A CN104889027 A CN 104889027A CN 201510176553 A CN201510176553 A CN 201510176553A CN 104889027 A CN104889027 A CN 104889027A
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China
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main body
baking oven
fixed
shaft
peg
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CN201510176553.7A
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CN104889027B (en
Inventor
刘际波
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Ningbo Leiao automation equipment Co. Ltd.
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NINGBO BEILUN LEIAO AUTOMATION EQUIPMENT Co Ltd
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Publication of CN104889027A publication Critical patent/CN104889027A/en
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Publication of CN104889027B publication Critical patent/CN104889027B/en
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Abstract

The invention relates to a novel impregnator, which comprises a frame, three glue dipping groove components, a front manipulator manipulator component, a rear manipulator manipulator component, and a workpiece suspension rod; the glue dipping groove component comprises a stirring mechanism, the stirring mechanism comprises a mixer shaft, at least two groups of stirring vanes, and a mixer shaft drive unit; groove bottom of a main body of the glue dipping groove which is close to one end of a circulating pump is lower than one end far from the circulating pump; the mixer shaft is horizontally arranged at one end of the groove bottom of the main body of the glue dipping groove which is far from the circulating pump, each set of stirring vane is fixed on the mixer shaft at intervals, the mixer shaft drive unit is fixed on one end of the glue dipping groove far from the circulating pump, the mixer shaft drive unit is connected with the mixer shaft through transmission, the mixer shaft drive unit is capable of driving mixer shaft to rotate uninterruptedly in 24 hours; a glue storage groove is composed of an overflow groove and a side storage groove which are mutually connected; wherein upper end of the glue storage groove is formed by upper end of the overflow groove, and bottom of the glue storage groove is formed by the bottom of the side storage groove.

Description

Novel cement dipping machine
Technical field
The present invention relates to Surface treatment apparatus for workpieces, especially relate to and improveing in the one of the cement dipping machine structure of surface of the work adhesive fastness to improve rubber layer carrying out dipping process to surface of the work before surface of the work fixes rubber layer by sulfuration process.
Background technology
For making some auto parts have the performances such as vibration damping, noise reduction and buffering, usually one deck rubber layer to be stained with by sulfuration process at the surface glue of these auto parts.In order to improve the gluing fastness of rubber layer and auto parts surface, usually need to utilize cement dipping machine first to carry out dipping process to auto parts surface.Application number is 201410267894.0, the applying date is on June 16th, 2014, name is called that the Chinese invention patent application open file of " cement dipping machine and gum dipping process " discloses a kind of cement dipping machine, this cement dipping machine comprises frame, three steeping vat assemblies, first, second baking oven assembly, shifting science and technology in four directions mechanical arm assembly and three pairs of dipping machine hand assemblies.Baking oven assembly has included baking oven casing, circulating fan and heat exchanger, and the left and right sidewall of baking oven casing is fixed in frame; The side, front and back of baking oven casing is provided with the chamber door [entrance chamber door or outlet chamber door] moved up and down, and is respectively provided with a peg case inner support travel mechanism in the baking oven casing of two baking oven assemblies; Outside the entrance chamber door of the first baking oven assembly, outlet chamber door and the entrance chamber door of the second baking oven assembly, the left and right sides outside outlet chamber door frame on be all respectively provided with a peg interval and support travel mechanism; The inlet tank workpiece peg transfer device outdoors workpiece peg being transferred to outdoors the second baking oven assembly from the EXPORT CARTON of the first baking oven assembly is provided with between the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly.Three steeping vat assemblies have included steeping vat main body, storage glue groove, circulating pump; Three steeping vat assemblies are located at the inlet tank below outdoors entering, export chamber door and the second baking oven assembly of the first baking oven assembly in turn, and wherein the inlet tank of the first baking oven assembly steeping vat assembly is outdoors between the end that the inlet tank peg interval outdoors of the first baking oven assembly supports the close baking oven casing of travel mechanism and the entrance chamber door of the first baking oven assembly.Dipping machine hand assembly includes dipping machine hand main body; Three pairs of dipping machine hand assemblies are located at the top of three steeping vat assemblies in turn, dipping machine hand main body slides up and down cooperation near one end of corresponding baking oven casing and frame, dipping machine hand main body is provided with peg impregnation support breach away from one end of corresponding baking oven casing, and this peg impregnation supports the top that breach is positioned at corresponding steeping vat main body.As preferably, peg case inner support travel mechanism is link chain mechanism, and include chain, supporting guide, chain wheel drive motor, sprocket wheel and chain rivet, on chain, intermittent is fixed with peg back-up block; Be equipped with upper and lower two peg case inner support travel mechanisms in the baking oven casing of described two baking oven assemblies, correspondingly described chamber door comprises upper and lower chamber door.Mainly there is following problem in this cement dipping machine:
[1] dipping solution in steeping vat easily occurs luming and affects the mobility of dipping solution, thus affects quality and the work efficiency of impregnation operation; It is just the same that the EXPORT CARTON of [2] first baking oven assemblies outdoors, the inlet tank peg interval outdoors of the inlet tank of the second baking oven assembly peg interval outdoors structure and the first baking oven assembly that support travel mechanism supports the structure of travel mechanism, has adverse influence to the compactedness of the structure of cement dipping machine; [3] peg case inner support travel mechanism exists that complex structure, sports energy consumption are large, robust motion and poor reliability, peg translational speed are difficult to the problem that accurately controls, thus have adverse influence to the compactedness of the structure of the baking oven casing of cement dipping machine, and then there is adverse influence to the compactedness of the structure of cement dipping machine.
Summary of the invention
Main inventive object of the present invention is to provide a kind of novel cement dipping machine, and these novel impregnation facility have following advantage: the dipping solution in [1] steeping vat can not lump, thus is conducive to the quality and the efficiency that improve impregnation operation; It is different that the EXPORT CARTON of [2] first baking oven assemblies outdoors, the inlet tank peg interval outdoors of the inlet tank of the second baking oven assembly peg interval outdoors structure and the first baking oven assembly that support travel mechanism supports the structure of travel mechanism, thus be conducive to the compactedness of raising cement dipping machine; [3] structure of peg case inner support travel mechanism is simple, running stability and reliability high, thus be conducive to the compactedness improving cement dipping machine.
Can not lump to provide the dipping solution in steeping vat, thus be conducive to improving the quality of impregnation operation and the cement dipping machine of efficiency, the present invention's technical scheme used is: a kind of novel cement dipping machine, comprise frame, three steeping vat assemblies, first, second baking oven assembly, forward and backward dipping machine hand assembly, some workpiece pegs, workpiece peg is provided with some hanging points for hanging workpiece; Baking oven assembly comprises baking oven casing, circulating fan and heat exchanger; The left and right sidewall of baking oven casing is fixed in frame, side, front and back is provided with baking oven chamber door, and wherein side forms the entrance chamber door of baking oven casing, and opposite side forms the outlet chamber door of baking oven casing; Left and right sides in baking oven casing is respectively provided with a peg case inner support travel mechanism; Circulating fan and heat exchanger are installed in the top of baking oven casing; The frame of the left and right sides outside the entrance chamber door of the first baking oven assembly and the outlet chamber door of the second baking oven assembly is all respectively provided with a front peg interval and supports travel mechanism; After being all respectively provided with one outside the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly, peg interval supports travel mechanism; The inlet tank workpiece peg transfer device outdoors workpiece peg being transferred to outdoors the second baking oven assembly from the EXPORT CARTON of the first baking oven assembly is provided with between the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly; Three steeping vat assemblies have included steeping vat main body, storage glue groove, steeping vat frame and circulating pump; The upper end of storage glue groove is located at left end or the right-hand member of steeping vat main body, and is provided with storage glue groove overfall, and correspondingly the left end of steeping vat main body or the upper end of right-hand member are provided with and store up the steeping vat overfall that glue groove overfall communicates; Circulating pump is located at the below of storage glue groove, and the liquid outlet of circulating pump is communicated with the lower end of steeping vat main body; The liquid inlet of circulating pump is communicated with the storage glue groove liquid outlet of the bottom of storage glue groove; Three steeping vat assemblies are located at the inlet tank below outdoors entering, export chamber door and the second baking oven assembly of the first baking oven assembly in turn, wherein the inlet tank of the first baking oven assembly steeping vat assembly outdoors the first baking oven assembly inlet tank outdoors before between the peg interval end of close baking oven casing that supports travel mechanism and the entrance chamber door of the first baking oven assembly; Forward and backward dipping machine hand assembly includes dipping machine hand main body; The top of three steeping vat assemblies is respectively provided with a dipping machine hand main body; Dipping machine hand main body is provided with peg impregnation support breach away from one end of corresponding baking oven casing, and this peg impregnation supports the top that breach is positioned at corresponding steeping vat main body; Workpiece peg transfer device comprises horizontal mobile mechanism and a pair peg handgrip with horizontal mobile mechanism movement; Steeping vat assembly also includes rabbling mechanism, and rabbling mechanism comprises shaft, at least two group stirring vanes and shaft drive unit; The bottom land of steeping vat main body near one end of circulating pump lower than the one end away from circulating pump; Move towards, be horizontally set on bottom land one end away from circulating pump of steeping vat main body about shaft, each group of stirring vane interval is fixed on shaft, shaft drive unit is fixed on steeping vat frame one end away from circulating pump, shaft drive unit is connected with shaft transmission, and shaft drive unit drives shaft twenty four hours to rotate incessantly; Storage glue groove is made up of the overflow launder be interconnected and side storage tank; Wherein the upper end of overflow launder forms the upper end of storage glue groove, and the bottom of side storage tank forms the bottom of storage glue groove; Side storage tank is located between the leading flank of steeping vat main body and the front end of steeping vat frame or is located between the trailing flank of steeping vat main body and the rear end of steeping vat frame.
Be arranged side by side about first, second baking oven assembly of the present invention, the outlet chamber door that the front chamber door of the baking oven casing of the first baking oven assembly forms the entrance chamber door of the first baking oven assembly, rear chamber door forms the first baking oven assembly, the outlet chamber door that the rear chamber door of the baking oven casing of the second baking oven assembly forms the entrance chamber door of the second baking oven assembly, front chamber door forms the second baking oven assembly.The inner side of each product refers to the one side of the centre on the limit, chamber door left and right of the baking oven casing near corresponding baking oven assembly, and the outside of each product refers to the one side of the centre on the limit, chamber door left and right away from baking oven casing.
The present invention, rabbling mechanism is in running order all the time when the operation of cement dipping machine normal boot-strap, coordinates with circulating pump, makes the intrinsic dipping solution of steeping vat be in flow regime all the time, thus effectively can prevent dipping solution solidify caking.When cement dipping machine stopping impregnation operation in period is come off duty by factory, as long as add appropriate dipping solution in steeping vat body, the intrinsic dipping solution of steeping vat is made can normally to overflow in storage glue groove, keep rabbling mechanism and circulating pump still in running order, what just effectively can prevent dipping solution solidifies caking.Therefore the present invention utilizes set rabbling mechanism, can effectively prevent the dipping solution in steeping vat main body from luming, thus is conducive to quality and the efficiency of the impregnation operation improving cement dipping machine.
As preferably, rear peg interval supports travel mechanism and comprises fixed support wall mount pad, fixed support wall, mount pad firm banking, movable supporting wall, movable guideway, movable board component, front movable cylinder assembly, rear movable cylinder assembly and move up and down cylinder assembly; Fixed support wall mount pad comprises upright side walls, upper side wall, front side wall, rear wall and lower wall; The outer end of upper side wall is vertical with the upper end of upright side walls to be connected, and front side wall, rear wall are vertical with the front and back ends of upright side walls, upper side wall, lower wall three to be respectively connected, and the outer end of lower wall is vertically connected with the lower end of upright side walls; The middle part of front side wall is provided with front movable cylinder by breach, and the lower end of rear wall is provided with rear movable cylinder and passes through breach; Outer surface and the mount pad base of upright side walls are connected, and mount pad base is fixed in the frame of cement dipping machine; Fixed support wall is parallel with upright side walls, and the lower end of fixed support wall is vertical with the inner of upper side wall to be connected; The guide rail of movable guideway is fixed on the inner surface of upright side walls; Movable board component comprises movable plate main body, movable plate main body Connection Block, front movable cylinder Connection Block; Movable plate main body is parallel with upright side walls, and the interior outer end of movable plate main body Connection Block is connected with the rear slider of movable plate main body, movable guideway respectively; Front movable the inner of cylinder Connection Block and the lateral surface of movable plate main body are connected; Movable cylinder, front movable cylinder holder, front movable cylinder piston connector before front movable cylinder assembly comprises; The middle-end of front movable cylinder holder is fixed on the front-slider of movable guideway, the upper end of front movable cylinder holder is provided with a L v notch v, front movable cylinder is passed by being fixed on L v notch v after breach in the front rear end moving forward and backward cylinder block, and before front movable cylinder piston connector is fixed on, the piston crown of movable cylinder is also fixedly linked with the outer end of front movable cylinder Connection Block; Rear movable cylinder assembly comprises rear movable cylinder, rear movable cylinder piston connector, rear movable cylinder mount pad; Rear movable cylinder mount pad is fixed on the lower end of the inner surface of upright side walls, the front end of movable cylinder block is through rear movable cylinder by being connected with rear movable cylinder mount pad after breach afterwards, and rear movable cylinder piston connector is fixed on the piston crown of rear movable cylinder and is connected with the lower end of front movable cylinder holder; Move up and down cylinder assembly comprise move up and down cylinder, move up and down guide shaft, mobile guide shaft bottom plate, mobile guide shaft upper mounted plate, mobile guide shaft guide holder; Moving up and down cylinder is fixed on the medial surface of the lower end of movable plate main body, mobile guide shaft guide holder is positioned at the top that moves up and down cylinder and is fixed on the medial surface of movable plate main body, the front and back end of mobile guide shaft guide holder is respectively provided with a mobile guide shaft vertical connecting hole parallel with the medial surface of movable plate, and two, front and back move up and down each and vertical connecting hole of mobile guide shaft of guide shaft and are slidably matched; The upper and lower end moving up and down guide shaft is connected with mobile guide shaft upper and lower fixing plate respectively; Mobile guide shaft bottom plate is fixed on and moves up and down on the piston rod of cylinder, and the lower end of movable supporting wall is fixed on mobile guide shaft upper mounted plate; The upper end of fixed support wall is equidistantly provided with three and supports breach, and the upper end of movable supporting wall is equidistantly provided with four and supports breach.This preferred version, it is different that the EXPORT CARTON of the first baking oven assembly outdoors, the inlet tank peg interval outdoors of the inlet tank of the second baking oven assembly peg interval outdoors structure and the first baking oven assembly that support travel mechanism supports the structure of travel mechanism, is conducive to the cement dipping machine of the compactedness of raising cement dipping machine;
As preferably, peg case inner support travel mechanism comprises drive motors, motor cabinet, power transmission shaft, supporting seat, quiet supporting plate, dynamic supporting plate, gear drive, initiatively swing arm, passive swing arm and linking arm; Gear drive comprises driving wheel and driven pulley; Supporting seat comprises bottom supporting seat, front-end and back-end bottom supporting seat raise up, the inner side of two sidewalls in left and right of cement impregnator drying oven is respectively provided with a supporting seat installation portion, and two supporting seats are by the inner side of the left side wall or right side wall that are fixed on cement impregnator drying oven bottom supporting seat; Motor cabinet is fixed on the left side wall of cement impregnator drying oven or the outside of right side wall, the front end of rolling support bottom supporting seat or the upper end of rear end respectively, two ends of power transmission shaft, the two ends of power transmission shaft are fixed with a driving wheel respectively through the position of the upper end of the front end bottom supporting seat or rear end, and the one end in the two ends of power transmission shaft is connected with drive motors transmission through after the corresponding sidewall of baking oven; It is driven pulley immediately below driving wheel, the lower end of corresponding front end bottom supporting seat of the wheel shaft rolling support of driven pulley or rear end is also connected through behind the lower end of the corresponding front end bottom supporting seat or rear end and one end of initiatively swing arm, initiatively the other end of swing arm and one end of linking arm hinged, the other end of linking arm and one end of passive swing arm hinged, bottom the other end of passive swing arm and support portion corresponding rear end or front end hinged; The vertical lath that dynamic supporting plate moves towards before and after being, the upper end of dynamic supporting plate is equidistantly provided with some pegs and supports breach, and the dynamic lower end of supporting plate and the upper end of linking arm are connected; Linking arm, passive swing arm, initiatively swing arm and supporting seat form parallel―ordinal shift structure; Quiet supporting plate is located between the medial surface of dynamic supporting plate and the corresponding left side wall of cement impregnator drying oven or right side wall, quiet supporting plate and the corresponding left side wall of cement impregnator drying oven or right side wall are connected, and the upper end of quiet supporting plate is equidistantly provided with peg set by the upper end than dynamic supporting plate and supports the peg support breach of few one of the number of breach; When the upper end of dynamic supporting plate forwards to concordant with the upper end of quiet supporting plate, the corresponding peg supported on breach and dynamic supporting plate of the peg on quiet supporting plate supports breach alignment.This preferred version, the structure of peg case inner support travel mechanism is simple, running stability and reliability high, be conducive to the compactedness improving cement dipping machine.
In sum, the beneficial effect that the present invention brings is: the dipping solution in steeping vat main body can not lump, the quality of the impregnation operation of cement dipping machine and efficiency, and cement dipping machine compact conformation, running stability and reliability are high.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention, be arranged side by side about first, second baking oven assembly, first baking oven assembly on a left side, the entrance chamber door of the first baking oven assembly and the outlet chamber door of the second baking oven assembly front, workpiece peg not shown in FIG. and the workpiece of hanging under workpiece peg; Fig. 2 is the structural representation after the side plate removing baking oven casing in Fig. 1, workpiece peg not shown in FIG. and the workpiece of hanging under workpiece peg; Fig. 3 is provided at the structural representation of the inlet tank steeping vat assembly outdoors of the first baking oven assembly; Fig. 4 is the cross-sectional schematic of Fig. 3; Fig. 5 is the structural representation of the rabbling mechanism in Fig. 3; Fig. 6 is the structural representation of impregnation work-piece isolation frame; Fig. 7 is the structural representation that two opposed rear peg intervals support one, left side in travel mechanism; Fig. 8 is the structural representation of the peg case inner support travel mechanism be located in the baking oven casing of the first baking oven assembly; Fig. 9 is the structural representation [position in Fig. 2 rotate 180 ° after] of workpiece peg transfer device; Figure 10 is the structural representation [position in Fig. 2 rotate 180 ° after] of front dipping machine hand; Figure 11 is the structural representation of rear dipping machine hand assembly.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
As shown in Figure 1 to 11, the present invention includes frame 1, three steeping vat assemblies 2, first, second baking oven assembly 3, forward and backward dipping machine hand assembly 4,5, some workpiece pegs 10 and switch board 12.Workpiece peg 10 is provided with some hanging points for hanging workpiece.Switch board includes PLC[programmable logic controller (PLC), not shown], input and output unit and switch board outer casing, output unit includes display screen and acoustic-optic alarm.Switch board is then located in the frame in baking oven casing front of two baking oven assemblies, wherein switch board is provided with two output units 12.1, two output units are located at the lower end of switch board, the air themperature that one, left side output unit is used in the baking oven casing of display first baking oven assembly, the air themperature that the output unit in the right is used in the baking oven casing of output second baking oven assembly, switch board is mainly used to the running controlling cement dipping machine, the specific structural details of switch board and operation principle, because being simple known technology, do not repeat at this.Baking oven assembly 3 comprises baking oven casing 3.1, circulating fan 3.2 and heat exchanger 3.3; The left and right sidewall of baking oven casing is fixed in frame, side, front and back is provided with baking oven chamber door [not shown], and wherein side forms the entrance chamber door of baking oven casing, and opposite side forms the outlet chamber door of baking oven casing; A peg case inner support travel mechanism 7 is respectively provided with in the baking oven casing of first, second baking oven assembly; Circulating fan and heat exchanger are installed in the top of baking oven casing; Intermittently support travel mechanism 8[structure is identical with the structure that application number in background technology supports travel mechanism for the peg interval in the cement dipping machine disclosed in the Chinese patent of 201410267894.0 with the frame of the left and right sides outside the outlet chamber door of the second baking oven assembly being all respectively provided with a front peg for the entrance chamber door of the first baking oven assembly, does not repeat at this]; Outside the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly all each be provided with two opposedly after peg interval support travel mechanism 9; The inlet tank workpiece peg transfer device 6 outdoors workpiece peg being transferred to outdoors the second baking oven assembly from the EXPORT CARTON of the first baking oven assembly is provided with between the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly; Three steeping vat assemblies have included steeping vat main body 21, storage glue groove 22, steeping vat frame 23 and circulating pump 24; The upper end of storage glue groove is located at left end or the right-hand member of steeping vat main body, and is provided with not shown storage glue groove overfall, and correspondingly the left end of steeping vat main body or the upper end of right-hand member are provided with not shown and that storage glue groove overfall communicates steeping vat overfall; Circulating pump is located at the below of storage glue groove, and the liquid outlet 24.2 of circulating pump and the lower end of steeping vat main body are by not shown pipeline communication; The storage glue groove liquid outlet 22.3 of the liquid inlet 24.1 of circulating pump and the bottom of storage glue groove is by not shown pipeline communication; Three steeping vat assemblies are located at the inlet tank below outdoors entering, export chamber door and the second baking oven assembly of the first baking oven assembly in turn, wherein the inlet tank of the first baking oven assembly steeping vat assembly outdoors the first baking oven assembly inlet tank outdoors before between the peg interval end of close baking oven casing that supports travel mechanism and the entrance chamber door of the first baking oven assembly; Forward and backward dipping machine hand assembly includes dipping machine hand main body 4.1,5.1; The top of three steeping vat assemblies is respectively provided with a dipping machine hand main body; Dipping machine hand main body is provided with peg impregnation support breach away from one end of corresponding baking oven casing, and this peg impregnation supports the top that breach is positioned at corresponding steeping vat main body; Workpiece peg transfer device comprises horizontal mobile mechanism 6.1 and a pair peg handgrip 6.2 with horizontal mobile mechanism 6.1 movement; Described steeping vat assembly also includes rabbling mechanism 25, and rabbling mechanism comprises shaft 25.1, at least two group stirring vane 25.2 and shaft drive unit 25.3; The bottom land of steeping vat main body near one end of circulating pump lower than the one end away from circulating pump; Move towards, be horizontally set on bottom land one end away from circulating pump of steeping vat main body about shaft, each group of stirring vane interval is fixed on shaft, shaft drive unit is fixed on steeping vat frame one end away from circulating pump, shaft drive unit is connected with shaft transmission, and shaft drive unit drives shaft twenty four hours to rotate incessantly; Storage glue groove is made up of the overflow launder 22.1 be interconnected and side storage tank 22.2; Wherein the upper end of overflow launder forms the upper end of storage glue groove, and the bottom of side storage tank forms the bottom of storage glue groove; Side storage tank is located between the leading flank of steeping vat main body and the front end of steeping vat frame or is located between the trailing flank of steeping vat main body and the rear end of steeping vat frame, the concrete setting of side storage tank and overflow launder, become according to setting position on cement dipping machine of steeping vat assembly, do not repeat at this.As preferably, described in the present embodiment, shaft drive unit is air motor, is conducive to the job security improving novel cement dipping machine.
As preferably, the position that overflow launder is positioned at side storage tank extends to form dipping solution addition portion 22.12 to the one end away from side storage tank, and dipping solution addition portion is provided with not shown dipping solution and adds bucket, shaft drive unit is fixed on the outside of steeping vat main body, output shaft and the shaft of shaft drive unit are coaxial, or shaft drive unit is fixed on the upper end of steeping vat frame, rabbling mechanism also comprises power transmission shaft holder 25.4 and jackshaft 25.5, power transmission shaft holder is located in steeping vat main body, power transmission shaft holder comprises jackshaft mount pad 25.41 and shaft mount pad 25.42, jackshaft mount pad and shaft mount pad are connected and L-shaped, jackshaft mount pad is provided with vertical jackshaft installing hole, shaft mount pad is provided with shaft installing hole, the upper end of jackshaft is connected with the output shaft transmission of shaft drive unit, the lower end of jackshaft is connected with the shaft transmission through shaft installing hole by bevel gear structure, thus realize shaft drive unit and be connected with the transmission of shaft by bevel gear structure.The notch of steeping vat main body is provided with door cover structure 26; The notch of overflow launder and side storage tank is respectively equipped with overflow launder groove lid 22.11 and side storage tank groove lid 22.21.
Door cover structure described in the present embodiment comprises horizontal door closure 26.1, is separately fixed at the door closure guide rail 26.2 of the left and right sides of steeping vat main body, door closure drive unit 26.3, L shape actuating arm 26.4 and door closure linking arm 26.5; Described door closure drive unit is cylinder, oil cylinder or linear electric motors, comprises the driving shaft of door closure drive unit body and door closure drive unit; Main body and the steeping vat frame of door closure drive unit are hinged, corner part and the frame of L shape actuating arm are hinged, the two ends of L shape actuating arm respectively with the free end of the driving shaft of door closure drive unit and one end of door closure linking arm hinged, the other end and the horizontal door closure of door closure linking arm are hinged.Door closure drive unit described in the present embodiment is cylinder, as shown in Figure 3, in the inlet tank being located at the first baking oven assembly steeping vat assembly outdoors, described door closure drive unit is located at outside the front side wall of steeping vat main body, the right-hand member limit of side storage tank, and the rear end of door closure linking arm and the front end of horizontal door closure are articulated with the centre of the front end of horizontal door closure.The cross section of described door closure guide rail is U-shaped, the rear end of door closure guide rail is fixed with and compresses voussoir 26.2, the rear end at the two ends, left and right of horizontal door closure is supported on by bearing element on the sidewall of door closure guide rail, and the rear end at the two ends, left and right of the horizontal door closure of the present embodiment is respectively provided with two bearings.As preferably, steeping vat assembly also includes impregnation work-piece isolation frame 27; Impregnation work-piece isolation frame to comprise at the bottom of isolation circle 27.1 and isolation frame peg 27.2; Be made up of stainless (steel) wire at the bottom of isolation circle, the front and back both sides of isolation at the bottom of circle are respectively provided with at least two isolation frame pegs [the front and back both sides of the present embodiment isolation at the bottom of circle are respectively provided with two isolation frame pegs], the lower end of isolation frame peg is connected with the front isolated at the bottom of circle or back, and the upper end of isolation frame peg is provided with hook; The upper end of isolation frame peg hangs over the front cell wall of steeping vat main body or the upper end of rear cell wall, is positioned at the top of shaft at the bottom of isolation circle.As preferably, the entrance of first, second baking oven assembly, outlet chamber door be by flexibility material make door curtain, the front or rear sidewall of upper end and corresponding baking oven casing is connected.Described novel cement dipping machine is also provided with dipping solution drippage and collects swash plate 3.5 at the entrance chamber door position of first, second baking oven assembly, dipping solution drippage collect swash plate near one end of baking oven casing and baking oven casing hinged and higher than the one end away from baking oven casing, dipping solution drippage collects swash plate is positioned at steeping vat main body top away from one end of baking oven casing; To move to from the first baking oven assembly at workpiece peg and the shiftable haulage line of the second baking oven assembly is then provided with dipping solution drippage and collects plate [not shown] crosswise, the left end that dipping solution drippage collects plate is crosswise lower than right-hand member and left end is positioned at the top of the first baking oven assembly EXPORT CARTON steeping vat main body outdoors.Utilize dipping solution to drip and collect swash plate and plate crosswise, the workpiece just having completed impregnation operation is entering the process of baking oven casing or drip from the EXPORT CARTON of the first oven groups valency the dipping solution got off outdoors to the inlet tank of the second baking oven assembly transfer process outdoors and will be dropped in the upper surface that dipping solution drippage collects swash plate or plate crosswise and be back in corresponding steeping vat main body, the consumption of dipping solution can be reduced on the one hand, do not pollute the environment on the other hand.The specific structural details of dipping solution drippage collection swash plate and crosswise plate, because being simple technique, does not repeat at this.As preferably, the bottom of the baking oven casing of first, second baking oven assembly is also provided with the blower 3.4 of some left and right trend, described blower is communicated with circulating fan by pipeline, the hot blast that circulating fan is brought upwards blows in baking oven casing from blower the workpiece hung under workpiece peg, the specific structural details of hot air circulating system, because being simple technique, do not repeat at this.As preferably, described novel cement dipping machine is also provided with waste gas collecting system to improve the environmental protection characteristic of novel cement dipping machine, described waste gas collecting system comprises exhaust gas fan 11 and corresponding pipe-line system, exhaust gas fan 11 is located at the top of novel cement dipping machine, the specific structural details of waste gas collecting system and operation principle, because being known technology, do not repeat at this.
As preferably, as shown in Figure 3, in the inlet tank being located at the first baking oven assembly steeping vat assembly outdoors, the bottom land right low left high of steeping vat main body, the cell wall of steeping vat main body is provided with hollow spacer structure 21.1, described in the present embodiment, hollow spacer structure is located at the groove bottom wall of steeping vat main body, right side wall, front side wall and rear wall place, water is marked with in described hollow interlayer, not shown electrically heated rod is also provided with for heating the water in hollow interlayer in this external hollow interlayer, steeping vat main body is also provided with not shown, for measuring the dipping solution temperature sensor of the dipping solution temperature in steeping vat main body, water in hollow interlayer circulates with not shown cooling water source and is communicated with, on the pipeline that circulation is communicated with, [not shown] is provided with magnetic valve and water circulating pump, magnetic valve, water circulating pump, electrically heated rod and dipping solution temperature sensor are all electrically connected with the control centre of cement dipping machine, such cement dipping machine just can cool dipping solution according to the temperature of the dipping solution recorded or heat, the temperature of dipping solution is made to be in suitable temperature range, thus be conducive to the mobility ensureing dipping solution, and then be conducive to the quality improving impregnation operation.The specific structural details of described hollow spacer structure [comprising magnetic valve, water circulating pump, electrically heated rod and dipping solution temperature sensor], because being simple technique, does not repeat at this.And side storage tank is arranged on the front of steeping vat main body front side wall left end, the bottom land right low left high of side storage tank, correspondingly overflow launder is located at outside the left side wall of steeping vat main body.As preferably, the left side wall of steeping vat main body is outer, the left end of frame is fixed with and places for adding the support platform 28 that bucket supplements the container of the splendid attire dipping solution of dipping solution to dipping solution, to facilitate supplementary dipping solution.
The present embodiment, rear peg interval supports travel mechanism and comprises fixed support wall mount pad 91, fixed support wall 92, mount pad firm banking 911, movable supporting wall 94, movable guideway 95, movable board component 96, front movable cylinder assembly 99, rear movable cylinder assembly 98, moves up and down cylinder assembly 97 and auxiliary movable guideway 93, and described auxiliary movable guideway is pole guideway;
Fixed support wall mount pad comprises upright side walls, upper side wall, front side wall, rear wall and lower wall; The outer end of upper side wall is vertical with the upper end of upright side walls to be connected, front side wall, rear wall respectively with upright side walls, upper side wall, the front end of lower wall three, rear end is vertical is connected, the outer end of lower wall is vertically connected with the lower end of upright side walls; The middle part of front side wall is provided with front movable cylinder by breach 92.1, and the lower end of rear wall is provided with rear movable cylinder by breach 92.2; Outer surface and the mount pad base of upright side walls are connected, and mount pad base is fixed in the frame of cement dipping machine; Fixed support wall is parallel with upright side walls, and the lower end of fixed support wall is vertical with the inner of upper side wall to be connected; As preferably, the present embodiment fixed support wall and fixed support wall mount pad are structure as a whole, be made up of steel plate punched, as preferably, the middle part of the present embodiment rear wall is also provided with front movable cylinder and passes through breach, the lower end of front side wall is also provided with rear movable cylinder and passes through breach, which improves the symmetry of fixed support wall mount pad, the rear peg interval having unified the left and right sides of the rear chamber door being arranged on first, second baking oven assembly supports the structure of the fixed support wall mount pad of travel mechanism, thus is conducive to reducing processing and manufacturing cost; The guide rail 95.1 of movable guideway is fixed on the inner surface of upright side walls; Movable board component comprises movable plate main body 96.1, movable plate main body Connection Block 96.2, front movable cylinder Connection Block 96.3; Movable plate main body is parallel with upright side walls, and the interior outer end of movable plate main body Connection Block is connected with the rear slider 95.3 of movable plate main body, movable guideway respectively; Front movable the inner of cylinder Connection Block and the lateral surface of movable plate main body are connected; Movable cylinder 99.1, front movable cylinder holder 99.3, front movable cylinder piston connector 99.2 before front movable cylinder assembly comprises; The middle-end of front movable cylinder holder is fixed on the front-slider of movable guideway, the upper end of front movable cylinder holder is provided with a L v notch v, front movable cylinder is passed by being fixed on L v notch v after breach in the front rear end moving forward and backward cylinder block, and before front movable cylinder piston connector is fixed on, the piston crown of movable cylinder is also fixedly linked with the outer end of front movable cylinder Connection Block; Rear movable cylinder assembly comprises rear movable cylinder 98.1, rear movable cylinder piston connector 98.2, rear movable cylinder mount pad 98.3; Rear movable cylinder mount pad is fixed on the lower end of the inner surface of upright side walls, the front end of movable cylinder block is through rear movable cylinder by being connected with rear movable cylinder mount pad after breach afterwards, and rear movable cylinder piston connector is fixed on the piston crown of rear movable cylinder and is connected with the lower end of front movable cylinder holder; Move up and down cylinder assembly comprise move up and down cylinder 97.1, move up and down guide shaft 97.4, mobile guide shaft bottom plate 97.3, mobile guide shaft upper mounted plate 97.7, mobile guide shaft guide holder 97.5; Moving up and down cylinder is fixed on the medial surface of the lower end of movable plate main body; Mobile guide shaft guide holder is positioned at the top that moves up and down cylinder and is fixed on the medial surface of movable plate main body, the front and back end of mobile guide shaft guide holder is respectively provided with a mobile guide shaft vertical connecting hole parallel with the medial surface of movable plate, two, front and back move up and down guide shaft and are respectively slidably matched with a vertical connecting hole of mobile guide shaft, the lower end and the mobile guide shaft bottom plate that move up and down guide shaft are connected, and the upper end and the mobile guide shaft upper mounted plate that move up and down guide shaft are connected; Mobile guide shaft bottom plate is fixed on and moves up and down on the piston rod of cylinder, and the lower end of movable supporting wall is fixed on mobile guide shaft upper mounted plate; The upper end of fixed support wall is equidistantly provided with three and supports breach 92.1, and the upper end of movable supporting wall is equidistantly provided with four and supports breach 94.1; The guide rail 93.1 of auxiliary movable guideway is fixed on the inner surface of upright side walls, and the upper end of movable plate main body and former and later two slide blocks 93.2,93.3 of auxiliary movable guideway are connected; Therefore auxiliary movable guideway is positioned at the top of movable guideway.As preferably, the front movable cylinder of the present embodiment and rear movable cylinder are the cylinder of same model.Mount pad base is made up of the product of two L shapes, and mount pad base and upright side walls and cement dipping machine frame all adopt helicitic texture to be connected.As preferably, the front and back end that the present embodiment moves guide shaft guide holder is respectively fixed with a bearing 97.6, the vertical connecting hole of mobile guide shaft described in the endoporus of bearing is formed.The specific structural details of bearing and the structure that is fixed on mobile guide shaft guide holder thereof, because being simple technique, do not repeat at this.As preferably, the present embodiment is moved up and down cylinder and is fixed in movable plate main body by helicitic texture, is gripped with adjustment pad 97.8, correctly to install the position moving down dynamic air cylinder between moving up and down in cylinder and movable plate main body.As preferably, move up and down cylinder assembly described in the present embodiment also to include and move up and down cylinder connection piece 97.2, the lower end moving up and down cylinder connection piece and the piston moving up and down cylinder are connected, the upper end and the mobile guide shaft bottom plate that move up and down cylinder connection piece are connected, thus realize moving up and down the piston of cylinder and being connected of mobile guide shaft bottom plate.Moving up and down the specific structural details of cylinder connection piece and the fixing mechanism with the piston and mobile guide shaft bottom plate that move up and down cylinder thereof, because being simple technique, not repeating at this.As preferably, after the present embodiment, movable cylinder mount pad is a rectangular panel blocks, its lateral surface is connected with the medial surface of upright side walls, and being fixed in upright side walls by helicitic texture, the upper surface of the front end of the cylinder body of rear mobile cylinder is fixed on by helicitic texture on the lower surface of rear mobile cylinder mount pad; Mobile guide shaft guide holder is a rectangular strip, and its medial surface is connected with the medial surface of movable plate main body and is fixed in movable plate main body by helicitic texture.As preferably, the lateral surface of the lower end of the present embodiment movable supporting wall is fixed on the medial surface of mobile guide shaft upper mounted plate by helicitic texture.As preferably, the front and back end of mobile guide shaft bottom plate and mobile guide shaft upper mounted plate is equipped with a mobile guide shaft connecting hole; The lower end moving up and down guide shaft to be plugged in the corresponding mobile guide shaft connecting hole in mobile guide shaft bottom plate front and back end and to be clamped and is fixed in mobile guide shaft connecting hole thus realizes moving up and down being connected of guide shaft and mobile guide shaft bottom plate; The upper end moving up and down guide shaft to be plugged in the corresponding mobile guide shaft connecting hole in mobile guide shaft upper mounted plate front and back end and to be clamped and is fixed in mobile guide shaft connecting hole, thus realizes being connected of mobile guide shaft and mobile guide shaft upper mounted plate.As preferably, before the present embodiment, the outer end of movable cylinder Connection Block is provided with a U-shaped draw-in groove, correspondingly movable cylinder piston connector be provided with the outer end of front movable cylinder Connection Block set by the annular groove of U-shaped draw-in groove adaptation; Front movable cylinder piston connector cooperates clamping to be connected by described annular groove with U-shaped draw-in groove with the outer end of front movable cylinder Connection Block; Before the lower end of movable cylinder holder be provided with a U-shaped draw-in groove, correspondingly afterwards movable cylinder piston connector be provided with the lower end of front movable cylinder holder set by the annular groove of U-shaped draw-in groove adaptation; Rear movable cylinder piston connector cooperates clamping to be connected by described U-shaped draw-in groove with annular groove with the lower end of front movable cylinder holder.As preferably, the present embodiment also includes and moves up and down cylinder assembly protective cover 910, move up and down cylinder assembly protective cover and comprise protective cover upright side walls, four sides of protective cover upright side walls all forwards, backwards movable plate main body are bent to form that protective cover is upper and lower, front and rear sidewall, the front and back sides of protective cover front-rear side walls and movable plate main body is connected, protective cover upper side wall is provided with for moving up and down the breach that guide shaft passes, and protective cover lower wall is provided with the breach kept supplying and move down dynamic air cylinder cylinder body and pass; Protective cover upper side wall is positioned at the below of movable supporting wall, the top of mobile guide shaft guide holder.As preferably, rear peg interval supports travel mechanism and also includes three formation switches, 913, three travel switches and be separately fixed at three of fixed support wall upper end and support gap portions.As preferably, rear peg interval supports travel mechanism and also includes two oleo cushion cylinders 912, correspondingly the upper end of the forward and backward sidewall of fixed support wall mount pad is respectively provided with an oleo cushion cylinder mounting holes 92.3, and the cylinder body of former and later two oleo cushion cylinders is fixed on the forward and backward sidewall of fixed support wall mount pad through after corresponding bounce cylinder installing hole from the front of the rear of front side wall, rear wall respectively.The specific structural details of oleo cushion cylinder and fixing means, because being simple technique, do not repeat at this
As preferably, peg case inner support travel mechanism comprises drive motors 71, motor cabinet 72, power transmission shaft 73, supporting seat 74, quiet supporting plate 75, dynamic supporting plate 76, gear drive 77, initiatively swing arm 78, passive swing arm 79 and linking arm 710, gear drive comprises driving wheel 77.1 and driven pulley 77.2, supporting seat to comprise bottom supporting seat 74.1, bottom supporting seat 74.1 front end 74.3 and rear end 74.2 raise up, the inner side of two sidewalls in left and right of cement impregnator drying oven is respectively provided with a supporting seat installation portion, two supporting seats are by the inner side of the left side wall or right side wall that are fixed on cement impregnator drying oven bottom supporting seat, and specific structural details is because being that simple technique does not repeat at this, motor cabinet is fixed on the outside of the left side wall of the baking oven casing of the first baking oven assembly or is fixed on the outside of right side wall of baking oven casing of the second baking oven assembly, the front end of rolling support bottom supporting seat or the upper end [the present embodiment is supported on the upper end of rear end bottom supporting seat] of rear end respectively, two ends of power transmission shaft, the two ends of power transmission shaft are fixed with a driving wheel respectively through the position of the upper end [the present embodiment is namely through the upper end of the rear end bottom supporting seat] of the front end bottom supporting seat or rear end, one end in the two ends of power transmission shaft is through first, be connected with drive motors transmission after the corresponding sidewall of the baking oven casing of the second baking oven assembly, be driven pulley immediately below driving wheel, as preferably, between the present embodiment driving wheel and driven pulley, be provided with intermediary wheel 77.3, the lower end [namely the present embodiment is supported on the lower end of the rear end bottom supporting seat] of corresponding front end bottom supporting seat of the wheel shaft rolling support of driven pulley or rear end is also connected through behind the lower end of the corresponding front end bottom supporting seat or rear end and one end of initiatively swing arm, initiatively the other end of swing arm and one end of linking arm hinged, the other end of linking arm and one end of passive swing arm hinged, bottom the other end of passive swing arm and support portion corresponding rear end or front end [front end of the present embodiment namely and bottom supporting seat] hinged, the vertical lath that dynamic supporting plate moves towards before and after being, the upper end of dynamic supporting plate is equidistantly provided with the peg support breach of some V-arrangements, and the dynamic lower end of supporting plate and the upper end of linking arm are connected, linking arm, passive swing arm, initiatively swing arm and supporting seat form parallel―ordinal shift structure, quiet supporting plate is located between the medial surface of dynamic supporting plate and the corresponding left side wall of baking oven casing or right side wall, quiet supporting plate and the corresponding left side wall of baking oven casing or right side wall are connected, and the peg that the upper end of quiet supporting plate is equidistantly provided with V-arrangement set by the upper end than dynamic supporting plate supports the peg support breach of the V-arrangement of few one of the number of breach, when the upper end of dynamic supporting plate forwards to concordant with the upper end of quiet supporting plate, the peg that the peg of the V-arrangement on quiet supporting plate supports the corresponding V-arrangement on breach and dynamic supporting plate supports breach alignment.
As preferably, linking arm comprises linking arm main body 710.1, and the front and back end of linking arm main body is fixed with front hinged seat 710.3 and rear hinged seat 710.2 respectively, and the inner side of the lower end of dynamic supporting plate is fixed with dynamic supporting plate connection strap 76.1; Upper end and the dynamic supporting plate connection strap of front hinged seat and rear hinged seat are connected, initiatively swing arm and passive swing arm hinged respectively by active swing arm back shaft, passive swing arm back shaft and rear, front hinged seat.Preferred further, linking arm main body and dynamic supporting plate connection strap are 40 × 40 aluminium section bars, and front hinged seat is connected with dynamic supporting plate connection strap, linking arm main body screw respectively with the upper and lower side of rear hinged seat; Dynamic supporting plate and dynamic supporting plate connection strap are threaded, and the rear and front end of linking arm main body is fixed with position block.
The present embodiment, the drive motors being located at the peg case inner support travel mechanism in the baking oven casing of the first baking oven assembly is fixed on the outside of cement impregnator drying oven left side wall by motor cabinet, the left side wall of cement impregnator drying oven is provided with one piece of movable tank wall at the position corresponding to described gear drive, and movable tank wall is provided with the groove holding driving wheel, intermediary wheel and driven pulley.The upper end of the rear end bottom supporting seat is L shape, the upper end of the rear end bottom supporting seat is screwed on the lower end of the rear end bottom supporting seat, the upper end of the upper end of the rear end of two ends rolling support bottom corresponding supporting seat of power transmission shaft, on the lower end of the upper end of the rear end of intermediary wheel rolling support bottom supporting seat, the rear end of driven pulley rolling support bottom supporting seat lower end on.In addition, quiet supporting plate by and the quiet supporting plate fixed head 75.1 that is connected of baking oven casing respective side walls be fixed on the corresponding sidewall of baking oven casing, wherein the lower end of quiet supporting plate is to the sidewall bending of corresponding baking oven casing, the lower end of quiet supporting plate fixed head is then to away from the corresponding sidewall bending of baking oven casing, and the lower end of quiet supporting plate and the lower end of quiet supporting plate fixed head are connected.
As preferably, the present embodiment, peg case inner support travel mechanism also includes auxiliary parallel four-bar linkage 711, described auxiliary parallel four-bar linkage comprises auxiliary parallel four-bar linkage connecting rod, one end that passive swing arm is connected with supporting seat is fixed with passive swing arm supporting seat back shaft, passive swing arm supporting seat back shaft rolling support is on supporting seat, passive swing arm supporting seat back shaft is through supporting seat, and passive swing arm supporting seat back shaft has passive swing arm terminal pad 711.4 through the end winding support of supporting seat; One end and the driven pulley bias of auxiliary parallel four-bar linkage connecting rod are hinged, and the other end and the passive swing arm terminal pad bias of auxiliary parallel four-bar linkage connecting rod are hinged; When active swing arm and passive swing arm are in vertical position, the axis of auxiliary parallel four-bar linkage connecting rod is in level.Wherein, auxiliary parallel four-bar linkage connecting rod comprises driven pulley connecting rod 711.1, intermediate connecting rod 711.2 and passive swing arm connecting rod 711.3; Driven pulley connecting rod and passive swing arm connecting rod are parallel to each other, one end and the driven pulley of driven pulley connecting rod are hinged, one end and the passive swing arm terminal pad of passive swing arm connecting rod are hinged, the two ends of intermediate connecting rod are connected with the other end of driven pulley connecting rod, the other end of passive swing arm connecting rod respectively, the CONSTRUCTED SPECIFICATION be connected of the other end of the two ends of intermediate connecting rod and driven pulley connecting rod, passive swing arm connecting rod, because being simple technique, does not repeat at this.
As preferably, as shown in Fig. 2, Fig. 9, the horizontal mobile mechanism of the present embodiment workpiece peg transfer device is a kind of linear servo module [the present embodiment is servo module HX175], comprises servo module seat 6.11 and servo module slide block; Workpiece peg transfer device also comprises handgrip fixed bar 6.3, handgrip fixed bar fixed head 6.4, and peg handgrip is L shape handgrip, is made up of handgrip main body and handgrip main body L shape fixed arm.Wherein servo module seat is fixed in frame, one end of the horizontal arm of two handgrip main body L shape fixed arms is separately fixed at the two ends of handgrip fixed bar, the other end of the horizontal arm of two handgrip main body L shape fixed arms is away from the baking oven casing of novel cement dipping machine, the other end of the upper end of the vertical arm of two handgrip main body L shape fixed arms and the horizontal arm of handgrip main body L shape fixed arm is connected, handgrip main body is fixed on the lower end of the vertical arm of handgrip main body L shape fixed arm near the side of servo module seat, and the V-arrangement that the upper end of handgrip main body is provided with grabbing workpiece peg is grabbed bar and supported breach.As preferably, handgrip fixed bar is 40 × 40 aluminium section bars, and handgrip fixed bar and handgrip fixed bar fixed head, handgrip main body L shape fixed arm are threaded.
As preferably, as shown in Fig. 2, Figure 10, be located at the first baking oven assembly inlet tank front dipping machine hand assembly 4 outdoors, also comprise dipping machine hand main body fixed bar 4.2, dipping machine hand main body fixed bar holder 4.3, the driving mechanism 4.4 that drives dipping machine hand main body fixed bar holder to move up and down, described driving mechanism comprises driving mechanism slide block and driving mechanism shell 4.41, and the driving mechanism that the present embodiment drives dipping machine hand main body fixed bar holder to move up and down is linear servo module, is specially servo module HX175, the right-hand member of dipping machine hand main body fixed bar [in Fig. 10 from paper outwards] and the leading flank of dipping machine hand main body fixed bar holder are connected, trailing flank and the driving mechanism slide block of dipping machine hand main body fixed bar holder are connected, driving mechanism shell is fixed in cement dipping machine frame, two dipping machine hand main bodys are separately fixed at the two ends, left and right of dipping machine hand main body, the driving mechanism 4.4 wherein driving dipping machine hand main body fixed bar holder to move up and down is positioned at the right of the dipping machine hand main body in the right, peg impregnation in dipping machine hand main body supports the front upper place that breach is positioned at dipping machine hand main body fixed bar.The present embodiment, dipping machine hand main body L-shaped [being made up of steel plate], lower end and the dipping machine hand main body fixed bar of its vertical portion are connected, the rear end of its horizontal component is connected with the upper end of its vertical portion, peg impregnation supports the front end that breach is located at its horizontal component, the upper end of the rear end of its horizontal component is provided with one and dodges breach, touches to prevent the rear end of its horizontal component and other pegs.As preferably, the present embodiment dipping machine hand main body fixed bar is 40 × 40 aluminium section bars, dipping machine hand main body fixed bar and dipping machine hand main body and dipping machine hand fixed bar holder are all threaded, dipping machine hand main body fixed bar also extends to the right in addition, balancing weight 4.5 is installed with at the right-hand member of the extension extended to the right, the lower end of dipping machine hand main body fixed bar is fixed with first, second rigidity reinforced bar 4.22,4.21 successively, and first, second rigidity reinforced bar of the present embodiment is made by square tube.
As shown in figure 11, as preferably, the inlet tank rear dipping machine hand assembly 5 being outdoors located at EXPORT CARTON outdoors with the second baking oven assembly of the first baking oven assembly is interlock dipping machine hand assembly, the gangbar driving mechanism 5.4 comprising dipping machine hand main body interlock fixed bar 5.2, interlock fixed bar holder 5.3 and drive interlock fixed bar holder to move up and down; Gangbar driving mechanism comprises gangbar driving mechanism slide block and gangbar driving mechanism shell 5.41; Two pairs of dipping machine hand main bodys 5.1 are separately fixed at the two ends, left and right of dipping machine hand interlock fixed bar, the middle part of dipping machine hand interlock fixed bar and the trailing flank of interlock fixed bar holder are connected, leading flank and the gangbar driving mechanism slide block of interlock fixed bar holder are connected, and driving mechanism shell is fixed in cement dipping machine frame.The present embodiment, the driving mechanism driving dipping machine hand main body fixed bar holder to move up and down, gangbar driving mechanism are also a kind of linear servo module [the present embodiment is servo module HX175].As preferably, the present embodiment dipping machine hand main body L-shaped [being made up of steel plate], the lower end of its vertical portion and dipping machine hand main body interlock fixed bar are connected, the rear end of its horizontal component is connected with the upper end of its vertical portion, peg impregnation supports the front end that breach is located at its horizontal component, the upper end of the rear end of its horizontal component is provided with one and dodges breach, touches to prevent the rear end of its horizontal component and other pegs.As preferably, the present embodiment dipping machine hand main body interlock fixed bar is 40 × 40 aluminium section bars, dipping machine hand main body interlock fixed bar and dipping machine hand main body and dipping machine hand interlock fixed bar holder are all threaded, the lower end of dipping machine hand main body interlock fixed bar is fixed with first, second interlock fixed bar rigidity reinforced bar 5.21,5.22 successively, and first, second rigidity reinforced bar of the present embodiment is made by square tube.
As preferably, the outlet of the second baking oven assembly is to being provided with peg transfer transition fixing support rack 13 outdoors, peg transfer transition fixing support rack comprises gripper shoe fixed bar, two peg gripper shoes, gripper shoe fixed bar is fixed in the frame of novel cement dipping machine, the lower end of two peg gripper shoes is connected with the two ends of gripper shoe fixed bar respectively, and the upper end of two peg gripper shoes is provided with peg and supports breach.The forward and backward dipping machine hand of the present invention, workpiece peg transfer device, all has structure simple, reliable operation.Compared with the cement dipping machine disclosed in Chinese patent open file being 201410267894.0 with application number, one deck peg case inner support travel mechanism is only provided with in baking oven casing in the present invention, also do not have transfer robot arm assembly, therefore structure is more simple, works more steady reliable.As preferably, the EXPORT CARTON of the second baking oven assembly is also provided with entrance that workpiece peg to be delivered to the first oven groups valency outdoors from the EXPORT CARTON of the second baking oven assembly when needing outdoors to outdoors in order to carrying out the second workpiece peg transfer device 14 of secondary dipping operation, the structure of second workpiece peg transfer device and for workpiece peg from the outlet of the first baking oven assembly to the structure of inlet tank workpiece peg transfer device outdoors transferring to the second baking oven assembly outdoors, difference is only the structure of peg handgrip, the detail of the structure of second workpiece peg transfer device does not repeat at this.
The specific embodiment of the above is only the present invention's preferably embodiment, not limits specific embodiment of the invention scope with this.The equivalence change that all shapes according to the present invention, structure are done ought to all be included in protection scope of the present invention.

Claims (10)

1. a novel cement dipping machine, comprises frame (1), three steeping vat assemblies (2), first, second baking oven assembly (3), forward and backward dipping machine hand assembly (4,5), some workpiece pegs (10), workpiece peg (10) is provided with some hanging points for hanging workpiece; Baking oven assembly (3) comprises baking oven casing (3.1), circulating fan (3.2) and heat exchanger (3.3); The left and right sidewall of baking oven casing is fixed in frame, side, front and back is provided with baking oven chamber door, and wherein side forms the entrance chamber door of baking oven casing, and opposite side forms the outlet chamber door of baking oven casing; Peg case inner support travel mechanism (7) is respectively provided with in the baking oven casing of two baking oven assemblies; Circulating fan and heat exchanger are installed in the top of baking oven casing; The frame of the left and right sides outside the entrance chamber door of the first baking oven assembly and the outlet chamber door of the second baking oven assembly is all respectively provided with a front peg interval and supports travel mechanism (8); After being all respectively provided with one outside the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly, peg interval supports travel mechanism (9); The inlet tank workpiece peg transfer device (6) outdoors workpiece peg being transferred to outdoors the second baking oven assembly from the EXPORT CARTON of the first baking oven assembly is provided with between the outlet chamber door of the first baking oven assembly and the entrance chamber door of the second baking oven assembly; Three steeping vat assemblies have included steeping vat main body (21), storage glue groove (22), circulating pump (24); The upper end of storage glue groove is located at left end or the right-hand member of steeping vat main body, and is provided with storage glue groove overfall, and correspondingly the left end of steeping vat main body or the upper end of right-hand member are provided with and store up the steeping vat overfall that glue groove overfall communicates; Circulating pump is located at the below of storage glue groove, and the liquid outlet (24.2) of circulating pump is communicated with the lower end of steeping vat main body; The liquid inlet (24.1) of circulating pump is communicated with storage glue groove liquid outlet (22.3) of the bottom of storage glue groove; Three steeping vat assemblies are located at the inlet tank below outdoors entering, export chamber door and the second baking oven assembly of the first baking oven assembly in turn, wherein the inlet tank of the first baking oven assembly steeping vat assembly outdoors the first baking oven assembly inlet tank outdoors before between the peg interval end of close baking oven casing that supports travel mechanism and the entrance chamber door of the first baking oven assembly; Forward and backward dipping machine hand assembly includes dipping machine hand main body (4.1,5.1); The top of three steeping vat assemblies is respectively provided with a dipping machine hand main body; Dipping machine hand main body is provided with peg impregnation support breach away from one end of corresponding baking oven casing, and this peg impregnation supports the top that breach is positioned at corresponding steeping vat main body; Workpiece peg transfer device comprises horizontal mobile mechanism (6.1) and a pair peg handgrip (6.2) with horizontal mobile mechanism (6.1) movement; It is characterized in that:
Described steeping vat assembly also includes rabbling mechanism (25), and rabbling mechanism comprises shaft (25.1), at least two group stirring vanes (25.2) and shaft drive unit (25.3); The bottom land of steeping vat main body near one end of circulating pump lower than the one end away from circulating pump; Move towards, be horizontally set on bottom land one end away from circulating pump of steeping vat main body about shaft, each group of stirring vane interval is fixed on shaft, shaft drive unit is fixed on steeping vat frame one end away from circulating pump, shaft drive unit is connected with shaft transmission, and shaft drive unit drives shaft twenty four hours to rotate incessantly; Storage glue groove is made up of the overflow launder be interconnected (22.1) and side storage tank (22.2); Wherein the upper end of overflow launder forms the upper end of storage glue groove, and the bottom of side storage tank forms the bottom of storage glue groove; Side storage tank is located between the leading flank of steeping vat main body and the front end of steeping vat frame or is located between the trailing flank of steeping vat main body and the rear end of steeping vat frame.
2. novel cement dipping machine according to claim 1, is characterized in that: the position that overflow launder is positioned at side storage tank extends to form dipping solution addition portion (22.12) to the one end away from side storage tank, and dipping solution addition portion is provided with dipping solution and adds bucket, shaft drive unit is fixed on the outside of steeping vat main body, output shaft and the shaft of shaft drive unit are coaxial, or shaft drive unit is fixed on the upper end of steeping vat frame, rabbling mechanism also comprises power transmission shaft holder (25.4) and jackshaft (25.5), power transmission shaft holder is located in steeping vat main body, power transmission shaft holder comprises jackshaft mount pad (25.41) and shaft mount pad (25.42), jackshaft mount pad and shaft mount pad L-shaped, jackshaft mount pad is provided with vertical jackshaft installing hole, shaft mount pad is provided with shaft installing hole, the upper end of jackshaft is connected with the output shaft transmission of shaft drive unit, the lower end of jackshaft is connected with the shaft transmission through shaft installing hole by bevel gear structure, thus realize shaft drive unit and be connected with the transmission of shaft by bevel gear structure.
3. novel cement dipping machine according to claim 1, is characterized in that: the notch of steeping vat main body is provided with door cover structure (26); The notch of overflow launder and side storage tank is respectively equipped with overflow launder groove lid (22.11) and side storage tank groove lid (22.21), dipping solution adds bucket and is provided with bucket cover.
4. novel cement dipping machine according to claim 1, is characterized in that: steeping vat assembly also includes impregnation work-piece isolation frame (27); Impregnation work-piece isolation frame comprises (27.1) and isolation frame peg (27.2) at the bottom of isolation circle; Isolate at the bottom of circle and be made up of stainless (steel) wire, the front and back both sides of isolation at the bottom of circle are respectively provided with at least two isolation frame pegs, and the lower end of isolation frame peg is connected with the front isolated at the bottom of circle or back, and the upper end of isolation frame peg is provided with hook; The upper end of isolation frame peg hangs over the front cell wall of steeping vat main body or the upper end of rear cell wall, is positioned at the top of shaft at the bottom of isolation circle.
5. the novel cement dipping machine according to claim 1 or 2 or 3 or 4, is characterized in that: rear peg interval supports travel mechanism and comprises fixed support wall mount pad (91), fixed support wall (92), mount pad firm banking (911), movable supporting wall (94), movable guideway (95), movable board component (96), front movable cylinder assembly (99), rear movable cylinder assembly (98) and move up and down cylinder assembly (97); Fixed support wall mount pad comprises upright side walls, upper side wall, front side wall, rear wall and lower wall; The outer end of upper side wall is vertical with the upper end of upright side walls to be connected, and front side wall, rear wall are vertical with the front and back ends of upright side walls, upper side wall, lower wall three to be respectively connected, and the outer end of lower wall is vertically connected with the lower end of upright side walls; The middle part of front side wall is provided with front movable cylinder by breach (92.1), and the lower end of rear wall is provided with rear movable cylinder by breach (92.2); Outer surface and the mount pad base of upright side walls are connected, and mount pad base is fixed in the frame of cement dipping machine; Fixed support wall is parallel with upright side walls, and the lower end of fixed support wall is vertical with the inner of upper side wall to be connected; The guide rail (95.1) of movable guideway is fixed on the inner surface of upright side walls; Movable board component comprises movable plate main body (96.1), movable plate main body Connection Block (96.2), front movable cylinder Connection Block (96.3); Movable plate main body is parallel with upright side walls, and the interior outer end of movable plate main body Connection Block is connected with the rear slider (95.3) of movable plate main body, movable guideway respectively; Front movable the inner of cylinder Connection Block and the lateral surface of movable plate main body are connected; Movable cylinder (99.1), front movable cylinder holder (99.3), front movable cylinder piston connector (99.2) before front movable cylinder assembly comprises; The middle-end of front movable cylinder holder is fixed on the front-slider of movable guideway, the upper end of front movable cylinder holder is provided with a L v notch v, front movable cylinder is passed by being fixed on L v notch v after breach in the front rear end moving forward and backward cylinder block, and before front movable cylinder piston connector is fixed on, the piston crown of movable cylinder is also fixedly linked with the outer end of front movable cylinder Connection Block; Rear movable cylinder assembly comprises rear movable cylinder (98.1), rear movable cylinder piston connector (98.2), rear movable cylinder mount pad (98.3); Rear movable cylinder mount pad is fixed on the lower end of the inner surface of upright side walls, the front end of movable cylinder block is through rear movable cylinder by being connected with rear movable cylinder mount pad after breach afterwards, and rear movable cylinder piston connector is fixed on the piston crown of rear movable cylinder and is connected with the lower end of front movable cylinder holder; Move up and down cylinder assembly comprise move up and down cylinder (97.1), move up and down guide shaft (97.4), mobile guide shaft bottom plate (97.3), mobile guide shaft upper mounted plate (97.7), mobile guide shaft guide holder (97.5); Moving up and down cylinder holder is fixed on the medial surface of the lower end of movable plate main body, mobile guide shaft guide holder is positioned at the top that moves up and down cylinder and is fixed on the medial surface of movable plate main body, the front and back end of mobile guide shaft guide holder is respectively provided with a mobile guide shaft vertical connecting hole parallel with the medial surface of movable plate, and two, front and back move up and down each and vertical connecting hole of mobile guide shaft of guide shaft and are slidably matched; The upper and lower end moving up and down guide shaft is connected with mobile guide shaft upper and lower fixing plate respectively; Mobile guide shaft bottom plate is fixed on and moves up and down on the piston rod of cylinder, and the lower end of movable supporting wall is fixed on mobile guide shaft upper mounted plate; The upper end of fixed support wall is equidistantly provided with three and supports breach, and the upper end of movable supporting wall is equidistantly provided with four and supports breach.
6. novel cement dipping machine according to claim 5, is characterized in that: described rear peg interval supports travel mechanism and is also provided with
Auxiliary movable guideway (93), auxiliary movable guideway is pole guideway, the guide rail (93.1) of auxiliary movable guideway is fixed on the inner surface of upright side walls, and the upper end of movable plate main body and former and later two slide blocks (95.2,95.3) of auxiliary movable guideway are connected.
7. the novel cement dipping machine according to claim 1 or 2 or 3 or 4, is characterized in that: peg case inner support travel mechanism comprises drive motors (71), motor cabinet (72), power transmission shaft (73), supporting seat (74), quiet supporting plate (75), dynamic supporting plate (76), gear drive (77), initiatively swing arm (78), passive swing arm (79) and linking arm (710); Gear drive comprises driving wheel (77.1) and driven pulley (77.2); Supporting seat comprises (74.1) bottom supporting seat, front end (74.3) bottom supporting seat and rear end (74.2) raise up, the inner side of two sidewalls in left and right of cement impregnator drying oven is respectively provided with a supporting seat installation portion (74.1), and two supporting seats are by the inner side of the left side wall or right side wall that are fixed on cement impregnator drying oven bottom supporting seat; Motor cabinet is fixed on the left side wall of cement impregnator drying oven or the outside of right side wall, the front end of rolling support bottom supporting seat or the upper end of rear end respectively, two ends of power transmission shaft, the two ends of power transmission shaft are fixed with a driving wheel respectively through the position of the upper end of the front end bottom supporting seat or rear end, and the one end in the two ends of power transmission shaft is connected with drive motors transmission through after the corresponding sidewall of baking oven; It is driven pulley immediately below driving wheel, the lower end of corresponding front end bottom supporting seat of the wheel shaft rolling support of driven pulley or rear end is also connected through behind the lower end of the corresponding front end bottom supporting seat or rear end and one end of initiatively swing arm, initiatively the other end of swing arm and one end of linking arm hinged, the other end of linking arm and one end of passive swing arm hinged, bottom the other end of passive swing arm and support portion corresponding rear end or front end hinged; The vertical lath that dynamic supporting plate moves towards before and after being, the upper end of dynamic supporting plate is equidistantly provided with some pegs and supports breach, and the dynamic lower end of supporting plate and the upper end of linking arm are connected; Linking arm, passive swing arm, initiatively swing arm and supporting seat form parallel―ordinal shift structure; Quiet supporting plate is located between the medial surface of dynamic supporting plate and the corresponding left side wall of cement impregnator drying oven or right side wall, quiet supporting plate and the corresponding left side wall of cement impregnator drying oven or right side wall are connected, and the upper end of quiet supporting plate is equidistantly provided with peg set by the upper end than dynamic supporting plate and supports the peg support breach of few one of the number of breach; When the upper end of dynamic supporting plate forwards to concordant with the upper end of quiet supporting plate, the corresponding peg supported on breach and dynamic supporting plate of the peg on quiet supporting plate supports breach alignment.
8. the novel cement dipping machine according to claim 1 or 2 or 3 or 4, it is characterized in that: be located at the first baking oven assembly inlet tank front dipping machine hand assembly (4) outdoors, also comprise dipping machine hand main body fixed bar (4.2), dipping machine hand main body fixed bar holder (4.3), the driving mechanism (4.4) that drives dipping machine hand main body fixed bar holder to move up and down; Described driving mechanism comprises driving mechanism slide block and driving mechanism shell (4.41); The right-hand member of dipping machine hand main body fixed bar and the leading flank of dipping machine hand main body fixed bar holder are connected, trailing flank and the driving mechanism slide block of dipping machine hand main body fixed bar holder are connected, driving mechanism shell is fixed in cement dipping machine frame, and the peg impregnation in dipping machine hand main body supports the front upper place that breach is positioned at dipping machine hand main body fixed bar.
9. the novel cement dipping machine according to claim 1 or 2 or 3 or 4, it is characterized in that: the inlet tank rear dipping machine hand assembly (5) being outdoors located at EXPORT CARTON outdoors with the second baking oven assembly of the first baking oven assembly is interlock dipping machine hand assembly, the gangbar driving mechanism (5.4) comprising dipping machine hand main body interlock fixed bar (5.2), interlock fixed bar holder (5.3) and drive interlock fixed bar holder to move up and down; Gangbar driving mechanism comprises gangbar and drives slide block and gangbar driving mechanism shell (5.41); Two pairs of dipping machine hand main bodys (5.1) are separately fixed at the two ends of dipping machine hand interlock fixed bar, middle part and the interlock fixed bar holder of dipping machine hand interlock fixed bar are connected, interlock fixed bar holder and gangbar driving mechanism slide block are connected, and gangbar driving mechanism shell is fixed in cement dipping machine frame.
10. the novel cement dipping machine according to claim 1 or 2 or 3 or 4 or 5, it is characterized in that: the horizontal mobile mechanism of workpiece peg transfer device is a kind of linear servo module, and described linear servo module comprises linear servo module seat (6.11), linear servo module slide block; Workpiece peg transfer device also comprises handgrip fixed bar (6.3), handgrip fixed bar fixed head (6.4); Two peg handgrips are separately fixed at the two ends, left and right of handgrip fixed bar, and handgrip fixed bar is fixed on handgrip fixed bar fixed head, and handgrip fixed bar fixed head and linear servo module slide block are connected.
CN201510176553.7A 2015-04-15 2015-04-15 New cement dipping machine Active CN104889027B (en)

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Publication number Priority date Publication date Assignee Title
CN112337727A (en) * 2020-11-28 2021-02-09 南京柯策五金工具有限公司 Color steel plate surface protective layer manufacturing and processing system

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CN204074448U (en) * 2014-06-16 2015-01-07 宁波北仑雷奥自动化设备有限公司 The steeping vat of cement dipping machine
CN204656859U (en) * 2015-04-15 2015-09-23 宁波北仑雷奥自动化设备有限公司 Novel cement dipping machine

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WO2007046993A1 (en) * 2005-10-17 2007-04-26 Illinois Tool Works Inc. Hot melt adhesive metering pump assembly with integral reservoir tank
CN104128295A (en) * 2014-06-16 2014-11-05 宁波北仑雷奥自动化设备有限公司 Glue dipping machine and glue dipping process
CN204074448U (en) * 2014-06-16 2015-01-07 宁波北仑雷奥自动化设备有限公司 The steeping vat of cement dipping machine
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Publication number Priority date Publication date Assignee Title
CN112337727A (en) * 2020-11-28 2021-02-09 南京柯策五金工具有限公司 Color steel plate surface protective layer manufacturing and processing system
CN112337727B (en) * 2020-11-28 2021-06-22 冠县仁泽复合材料有限公司 Color steel plate surface protective layer manufacturing and processing system

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