CN104879128A - Steep-dip ultra-thick coalbed mining technique based on top-coal advancing pre-detonation weakening - Google Patents
Steep-dip ultra-thick coalbed mining technique based on top-coal advancing pre-detonation weakening Download PDFInfo
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Abstract
本发明公开了一种基于超前预爆弱化的急倾斜特厚煤层采煤工艺,沿煤层走向由后向前分多个开采节段对所述急倾斜特厚煤层进行开采,对一个开采节段进行开采时,过程如下:一、巷道施工;二、顶煤超前预爆弱化,过程如下:201、需爆破煤层确定;202、炮孔钻取:采用钻机从进风巷钻取炮孔;203、装药及封孔;204、第一次爆破;205、第二次爆破;三、煤层开采;四、下一个开采节段开采;五、多次重复步骤四,直至完成所述急倾斜特厚煤层的全部开采过程。本发明工艺步骤简单、设计合理且开采效率高、工作面回采率高、使用效果好,能解决现有采煤工艺存在的工艺复杂、工作面回采率较低、安全隐患多、开采效率低等问题。
The invention discloses a coal mining technology for steeply inclined and extra-thick coal seams based on advanced pre-explosion weakening. The steeply inclined and extra-thick coal seam is mined in a plurality of mining segments from back to front along the coal seam direction. When mining, the process is as follows: 1. Roadway construction; 2. Top coal advance pre-explosion weakening, the process is as follows: 201. Determination of the coal seam to be blasted; 204, blasting for the first time; 205, blasting for the second time; 3. coal seam mining; 4. mining in the next mining segment; The entire mining process of thick coal seams. The invention has simple process steps, reasonable design, high mining efficiency, high recovery rate of the working face, and good use effect, and can solve the complex process, low recovery rate of the working face, many safety hazards, and low mining efficiency existing in the existing coal mining process. question.
Description
技术领域technical field
本发明涉及一种采煤工艺,尤其是涉及一种基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺。The invention relates to a coal mining process, in particular to a coal mining process for a steeply inclined extra-thick coal seam based on the weakening of top coal advance pre-explosion.
背景技术Background technique
放顶煤采煤法是在开采厚煤层时,沿煤层的底板或煤层某一厚度范围内的底部布置一个采高为2m~3m的采煤工作面,用综合机械化方式进行回采,利用矿山压力的作用或辅以松动爆破等方法,使顶煤破碎成散体后,由支架后方或上方的“放煤窗口”放出,并由刮板运输机运出工作面。结合图1-1和图1-2,目前对急倾斜特厚煤层(煤层倾角45°以上且煤层厚度8m以上的煤层)进行开采时,所采用的采煤工艺如下:首先,采煤工作面1-1停止生产,并利用岩石电钻在所采用工作面支架1的上方打眼;之后,人工利用炮棍装填乳化炸药,并利用炮棍人工封孔;然后,起爆并进行爆破;最后,待炮烟散去后工作面恢复采煤、放煤,这样便完成一个采煤工作循环,采煤工作面1-1向前推进,此处采煤工作面1-1为采用采煤机1-2开采的机采工作面;然后,按照上述打眼、装药、封孔、爆破、采煤和放煤的工序完成下一个采煤工作循环。但采用现有采煤工艺进行放顶煤开采时,通常是在采煤工作面布设前后两排炮眼,每排炮眼均包括多个由左至右布设的炮眼,两排炮眼呈交错布设且二者分别为前排炮眼2-1和位于所述前排炮眼后侧的后排炮眼2-2,其中后排炮眼2-2位于工作面支架1上方,前排炮眼2-1位于工作面支架1的前侧上方;各炮眼内均采用乳化炸药,装药结构采用反向装药,六节大药为一组,配一节引药,每节引药装一发雷管,引药雷管线采用并联方式连接;封孔采用与药卷同规格黄土卷;实际进行起爆时,由左向右每3个炮眼串联起爆,起爆方式为打孔装药后推进一刀后放炮。实际施工过程中,上述采煤工艺存在以下问题:第一、工作面回采率较低,安全隐患多,煤炭资源损失大;第二、生产工序错杂,无法保障生产的持续性和推进速度;第三、生产工序没有完全实现机械化,作业效率较低。The top-coal caving mining method is to arrange a coal mining face with a mining height of 2m to 3m along the floor of the coal seam or the bottom of a certain thickness range of the coal seam when mining a thick coal seam. After the top coal is broken into loose bodies, it is discharged from the "coal discharge window" behind or above the support, and is transported out of the working face by a scraper conveyor. Combining Figure 1-1 and Figure 1-2, when mining steeply inclined extra-thick coal seams (coal seams with a coal seam dip angle of more than 45° and a coal seam thickness of more than 8m), the coal mining technology adopted is as follows: First, the coal mining face 1-1 Stop the production, and use the rock electric drill to drill holes above the working face support 1; after that, manually use the gun stick to fill the emulsion explosive, and use the gun stick to artificially seal the hole; then, detonate and blast; finally, wait for the blasting After the smoke dissipates, the working face resumes coal mining and coal discharge, so that a coal mining cycle is completed, and the coal mining face 1-1 advances forward, where the coal mining face 1-1 adopts the coal mining machine 1-2 Then, complete the next coal mining work cycle according to the above-mentioned procedures of drilling, charging, sealing, blasting, coal mining and coal discharge. However, when the existing coal mining technology is used for caving mining, usually two rows of blastholes are arranged in the front and rear of the coal mining face, and each row of blastholes includes a plurality of blastholes arranged from left to right. They are respectively the front row of blastholes 2-1 and the rear row of blastholes 2-2 located at the rear side of the front row of blastholes, wherein the rear row of blastholes 2-2 is located above the working surface support 1, and the front row of blastholes 2-1 is located on the working surface support Above the front side of 1; emulsion explosives are used in each blast hole, and the charge structure adopts reverse charge. Six sections of large charges form a group, with one section of priming charge, each section of priming charge contains a detonator, and the priming charge detonator line It is connected in parallel; the hole is sealed with loess rolls of the same specification as the charge rolls; in actual detonation, every 3 blastholes are detonated in series from left to right. In the actual construction process, the above coal mining process has the following problems: first, the recovery rate of the working face is low, there are many safety hazards, and the loss of coal resources is large; second, the production process is complicated, and the continuity and speed of production cannot be guaranteed; 3. The production process has not been fully mechanized, and the operating efficiency is low.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其工艺步骤简单、设计合理且开采效率高、工作面回采率高、使用效果好,能解决现有采煤工艺存在的工艺复杂、工作面回采率较低、安全隐患多、开采效率低等问题。The technical problem to be solved by the present invention is to provide a coal mining process for steeply inclined and extra-thick coal seams based on the weakening of top-coal advance pre-explosion, which has simple process steps, reasonable design, high mining efficiency, and The face recovery rate is high and the use effect is good, which can solve the problems existing in the existing coal mining technology such as complex process, low recovery rate of the working face, many safety hazards, and low mining efficiency.
为解决上述技术问题,本发明采用的技术方案是:一种基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,所开采的急倾斜特厚煤层为煤层倾角45°以上且煤层厚度8m以上的煤层,其特征在于:沿煤层走向由后向前分多个开采节段对所述急倾斜特厚煤层进行开采,多个所述开采节段的开采方法均相同且其沿煤层走向上的长度均为L,其中L=30m~50m;对所述急倾斜特厚煤层的一个开采节段进行开采时,过程如下:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a kind of steeply inclined extra-thick coal seam coal mining process based on the weakening of the top-coal advance pre-explosion, the steeply inclined extra-thick coal seam mined is a coal seam dip angle of more than 45 ° and the thickness of the coal seam The coal seam above 8m is characterized in that: the steeply inclined extra-thick coal seam is mined in a plurality of mining sections from back to front along the coal seam trend, and the mining methods of the multiple mining sections are the same and they are mined along the coal seam trend. The length above is L, wherein L=30m~50m; When mining a mining segment of the steeply inclined extra-thick coal seam, the process is as follows:
步骤一、巷道施工:在当前开采节段的下部左右两侧分别施工一个通风巷道,两个所述通风巷道分别为进风巷和回风巷;Step 1, roadway construction: a ventilation roadway is constructed on the left and right sides of the lower part of the current mining section, and the two ventilation roadways are respectively the air inlet lane and the air return lane;
步骤二、顶煤超前预爆弱化:对当前开采节段进行顶煤超前预爆弱化,过程如下:Step 2. Top-coal advanced pre-explosion weakening: The current mining segment is subjected to top-coal advanced pre-explosion weakening, the process is as follows:
步骤201、需爆破煤层确定:根据预先设计的当前开采节段回采过程中所留护顶煤层的厚度和工作面回采高度,对当前开采节段的需爆破煤层的顶底部高度分别进行确定;Step 201, Determining the coal seam to be blasted: according to the thickness of the roof protection coal seam and the mining height of the working face designed in advance during the recovery process of the current mining segment, determine the top and bottom heights of the coal seam to be blasted in the current mining segment;
当前开采节段的回采工作面上方的顶煤由下至上分为护顶煤层、需爆破煤层和工作面保护煤层三个煤层,所述需爆破煤层位于护顶煤层与工作面保护煤层之间;其中,当前开采节段的回采工作面为当前回采工作面;The top coal above the mining face of the current mining section is divided into three coal seams from bottom to top, the coal seam to be blasted, and the coal seam to be blasted, and the coal seam to be blasted is located between the coal seam to be blasted and the coal seam to be protected on the working face; Among them, the mining face of the current mining segment is the current mining face;
步骤202、炮孔钻取:先沿工作面推进方向在当前回采工作面前方的需爆破煤层上选取多个爆破面,多个所述爆破面由前至后布设且其均为与工作面推进方向呈垂直布设的平面,相邻两个所述爆破面之间的间距为3m~5m;多个所述爆破面包括多个第一爆破面和多个第二爆破面,所述第一爆破面与所述第二爆破面呈交错布设;之后,采用钻机从步骤一中施工完成的进风巷,由后向前在每个所述第一爆破面上钻取多个第一炮孔,并由后向前在每个所述第二爆破面上钻取多个第二炮孔,多个所述第一炮孔呈扇形布设且其沿逆时针方向由后向前进行布设,多个所述第二炮孔呈扇形布设且其沿逆时针方向由后向前进行布设;所述第一炮孔和第二炮孔均为从后向前逐渐向上倾斜的炮孔;因而,所述第一炮孔7和第二炮孔8均为从进风巷3由后向前钻入需爆破煤层9的炮孔;Step 202, Blast hole drilling: first select multiple blasting faces on the coal seam to be blasted in front of the current mining face along the advancing direction of the working face. The direction is a vertically arranged plane, and the distance between two adjacent blasting surfaces is 3m to 5m; the multiple blasting surfaces include multiple first blasting surfaces and multiple second blasting surfaces, and the first blasting surfaces The surface and the second blasting surface are arranged in a staggered manner; then, using a drilling rig to drill a plurality of first blastholes on each of the first blasting surfaces from the back to the front from the air inlet lane constructed in step 1, And drill a plurality of second blastholes on each of the second blasting faces from the back to the front, and the plurality of the first blastholes are arranged in a fan shape and arranged counterclockwise from the back to the front. The second blast hole is fan-shaped and arranged counterclockwise from back to front; the first blast hole and the second blast hole are blast holes that gradually slope upward from back to front; thus, the The first blasthole 7 and the second blasthole 8 are blastholes drilled into the coal seam 9 to be blasted from the air inlet lane 3 from the back to the front;
步骤203、装药及封孔:向步骤202中所有第一炮孔和所有第二炮孔的内侧上部均装填炸药,所述第一炮孔和第二炮孔内装填炸药的节段均为装药段;装药完成后,对各第一炮孔和各第二炮孔分别进行封孔;Step 203, charge and hole sealing: all first blastholes and all second blastholes in step 202 are loaded with explosives on the inner side upper part, and the segments filled with explosives in the first blastholes and the second blastholes are The charging section; after the charging is completed, each first blasthole and each second blasthole are respectively sealed;
所述第一炮孔和第二炮孔的装药段均位于需爆破煤层内;The charging sections of the first blast hole and the second blast hole are all located in the coal seam to be blasted;
步骤204、第一次爆破:沿工作面推进方向,由后向前起爆多个所述第一爆破面上的第一炮孔,对当前开采节段的需爆破煤层进行第一次爆破;Step 204, the first blasting: along the advancing direction of the working face, detonate a plurality of first blast holes on the first blasting surface from back to front, and perform the first blasting on the coal seam to be blasted in the current mining section;
步骤205、第二次爆破:沿工作面推进方向,由后向前起爆多个所述第二爆破面上的第二炮孔,对当前开采节段的需爆破煤层进行第二次爆破;Step 205, the second blasting: along the advancing direction of the working face, detonate a plurality of second blasting holes on the second blasting surface from back to front, and perform a second blasting on the coal seam to be blasted in the current mining segment;
步骤三、煤层开采:按照放顶煤开采方法且沿煤层走向由前向后对当前开采节段进行回采,直至完成当前开采节段的开采过程;Step 3. Coal seam mining: According to the top-coal caving mining method and from front to back along the coal seam, the current mining segment is mined until the mining process of the current mining segment is completed;
步骤四、下一个开采节段开采:按照步骤一至步骤三中所述的方法,对下一个开采节段进行开采;Step 4, mining of the next mining segment: mining the next mining segment according to the method described in step 1 to step 3;
步骤五、多次重复步骤四,直至完成所述急倾斜特厚煤层的全部开采过程。Step 5. Step 4 is repeated several times until the entire mining process of the steeply inclined extra-thick coal seam is completed.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤202中所述第一炮孔和第二炮孔的孔径均为Φ100mm~Φ120mm。The feature of the above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of top coal advance pre-explosion is that the diameters of the first blast hole and the second blast hole mentioned in step 202 are both Φ100mm-Φ120mm.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤202中进行炮孔钻取时,采用ZDY-800型钻机进行钻孔;步骤203中进行装药及封孔时,采用BCJ-5型装药机进行正向装药,采用BQF-100封孔器进行封孔。The above-mentioned coal mining technology for steeply inclined and extra-thick coal seams based on the weakening of the advanced pre-explosion of the top coal is characterized in that: when drilling blastholes in step 202, a ZDY-800 drilling rig is used for drilling; in step 203, charge and seal When drilling holes, use BCJ-5 type charge machine for forward charge, and use BQF-100 hole sealing device for hole sealing.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤201中进行需爆破煤层位置确定之前,先对当前开采节段的超前预爆区域进行确定;The above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of the top-coal advance pre-explosion is characterized in that: before determining the position of the coal seam to be blasted in step 201, first determine the advance pre-explosion area of the current mining segment;
对当前开采节段的超前预爆区域进行确定时,根据当前回采工作面的采动影响范围对所述超前预爆区域的前后端位置进行确定;When determining the advanced pre-explosion area of the current mining segment, the front and rear end positions of the advanced pre-explosion area are determined according to the mining influence range of the current mining face;
所述超前预爆区域位于当前回采工作面前方且其沿工作面推进方向上的长度L0=L-l0,所述超前预爆区域的前后端与当前回采工作面的距离分别为L和l0;其中,l0为当前回采工作面的采动影响范围沿工作面推进方向上的长度;The advanced pre-explosion area is located in front of the current mining face and its length along the advancing direction of the working face is L0=Ll 0 , and the distances between the front and rear ends of the advanced pre-explosion area and the current mining face are L and l 0 respectively; Among them, l0 is the length of the mining influence range of the current mining face along the advancing direction of the working face;
步骤202中多个所述爆破面均位于所述超前预爆区域内。In step 202, multiple blasting surfaces are all located in the advanced pre-detonation area.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤三中由前向后对当前开采节段进行开采时,所述进风巷和回风巷的内侧均留有一个护巷煤柱,所述超前预爆区域位于两个所述护巷煤柱之间;The above-mentioned coal mining technology for steeply inclined and extra-thick coal seams based on the weakening of top-coal pre-explosion is characterized in that: when the current mining section is mined from front to back in step 3, the inner sides of the air inlet lane and the air return lane are both A roadway coal pillar is left, and the advanced pre-explosion area is located between two said roadway coal pillars;
对当前开采节段的超前预爆区域进行确定时,还需根据预先设计的进风巷和回风巷内侧所留护巷煤柱的宽度,对所述超前预爆区域的两侧边界线进行确定;所述超前预爆区域的两侧边界线分别为边界线L1和边界线L2,其中边界线L1为靠近进风巷一侧的边界线,边界线L2为靠近回风巷一侧的边界线。When determining the advanced pre-explosion area of the current mining section, it is also necessary to carry out the boundary lines on both sides of the advanced pre-explosion area according to the width of the coal pillars left in the inner side of the pre-designed air inlet and return air lanes. Determine; the boundary lines on both sides of the advanced pre-explosion area are boundary line L1 and boundary line L2 respectively, wherein boundary line L1 is the boundary line near the side of the air inlet lane, and boundary line L2 is the boundary near the side of the return air lane Wire.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:对当前回采工作面的采动影响范围进行确定时,先对当前回采工作面前方煤体的支承压力进行监测,并根据监测结果对采动影响范围进行确定;所述超前预爆区域为支承压力变化平稳且支承压力变化幅度小于0.5MPa的应力平衡区域,所述采动影响范围为支承压力变化剧烈且支承压力变化幅度不小于0.5MPa的区域;The above-mentioned coal mining technology for steeply inclined and extra-thick coal seams based on the weakening of top-coal pre-explosion is characterized in that: when determining the mining influence range of the current mining face, first monitor the support pressure of the coal body in front of the current mining face , and determine the influence range of mining according to the monitoring results; the advanced pre-explosion area is a stress balance area where the bearing pressure changes smoothly and the bearing pressure change range is less than 0.5MPa, and the mining influence range is the bearing pressure changes sharply and the support The area where the range of pressure change is not less than 0.5MPa;
对当前回采工作面前方煤体的支承压力进行监测时,通过布设在当前回采工作面前方煤体内的多个顶板压力监测器进行监测。When monitoring the supporting pressure of the coal body in front of the current mining face, it is monitored by a plurality of roof pressure monitors arranged in the coal body in front of the current mining face.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:所述的l0=8m~12m。The feature of the above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of top coal advance pre-explosion is: said l 0 =8m~12m.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤202中多个所述第一爆破面上钻取的第一炮孔的数量和各第一炮孔的布设位置与结构均相同,多个所述第二爆破面上钻取的第二炮孔的数量和各第二炮孔的布设位置与结构均相同,所述第一爆破面上钻取的第一炮孔与所述第二爆破面上钻取的第二炮孔呈交错布设;The above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of the top-coal pre-explosion is characterized in that: in step 202, the number of first blast holes drilled on the first blasting surface and the number of each first blast hole The layout positions and structures are the same, the number of the second blastholes drilled on the second blasting surface and the layout positions and structures of each second blastholes are the same, and the first blastholes drilled on the first blasting surface A blasthole is arranged alternately with the second blasthole drilled on the second blasting surface;
每个所述第一爆破面上钻取第一炮孔的数量均为四个,四个所述第一炮孔沿逆时针方向由后向前分别为1#炮孔、3#炮孔、5#炮孔和7#炮孔,所述1#炮孔、3#炮孔、5#炮孔和7#炮孔与水平面之间的夹角分别为A1、A3、A5和A7;The number of first blastholes drilled on each of the first blasting surfaces is four, and the four first blastholes are respectively 1# blasthole, 3# blasthole, and counterclockwise from back to front. 5# blasthole and 7# blasthole, the included angles between the 1# blasthole, 3# blasthole, 5# blasthole and 7# blasthole and the horizontal plane are respectively A1, A3, A5 and A7;
每个所述第二爆破面上钻取第二炮孔的数量均为四个,四个所述第二炮孔沿逆时针方向由后向前分别为2#炮孔、4#炮孔、6#炮孔和8#炮孔,所述2#炮孔、4#炮孔、6#炮孔和8#炮孔与水平面之间的夹角分别为A2、A4、A6和A8;其中,A1>A2>A3>A4>A5>A6>A7>A8。The number of second blastholes drilled on each of the second blasting surfaces is four, and the four second blastholes are respectively 2# blastholes, 4# blastholes, and counterclockwise from back to front. 6# blasthole and 8# blasthole, the included angles between the 2# blasthole, 4# blasthole, 6# blasthole and 8# blasthole and the horizontal plane are respectively A2, A4, A6 and A8; wherein, A1>A2>A3>A4>A5>A6>A7>A8.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:所述的1#炮孔、2#炮孔、3#炮孔、4#炮孔、5#炮孔和6#炮孔的顶端均与需爆破煤层的顶部相平齐,所述1#炮孔、2#炮孔、3#炮孔、4#炮孔、5#炮孔、6#炮孔和7#炮孔的装药段均位于所述超前预爆区域的两侧边界线之间,1#炮孔的装药段顶端位于2#炮孔的装药段底端前侧,2#炮孔的装药段顶端位于3#炮孔的装药段底端前侧,3#炮孔的装药段顶端位于4#炮孔的装药段底端前侧,4#炮孔的装药段顶端位于5#炮孔的装药段底端前侧,5#炮孔的装药段顶端位于6#炮孔的装药段底端前侧,6#炮孔的装药段顶端位于7#炮孔的装药段底端前侧;1#炮孔的装药段底端与边界线L1平齐,8#炮孔的装药段顶端与边界线L2相平齐,7#炮孔的装药段顶端位于需爆破煤层的顶部下方且其位于回风巷内侧所留的护巷煤柱内。The above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of top coal advance pre-explosion is characterized in that: the 1# blast hole, the 2# blast hole, the 3# blast hole, the 4# blast hole, the 5# blast hole and the The tops of the 6# blastholes are all flush with the top of the coal seam to be blasted. The 1# blastholes, 2# blastholes, 3# blastholes, 4# blastholes, 5# blastholes, 6# blastholes and 7# blastholes The charge section of # blast hole is located between the boundary lines on both sides of the advanced pre-explosion area, the top of the charge section of 1# blast hole is located at the front side of the bottom end of the charge section of 2# blast hole, and the charge section of 2# blast hole The top of the charge section of the 3# blast hole is located at the front side of the bottom end of the charge section of the 3# blast hole, the top of the charge section of the 3# blast hole is located at the front side of the bottom end of the charge section of the 4# blast hole, and the charge section of the 4# blast hole The top is located at the bottom front of the charge section of the 5# blast hole, the top of the charge section of the 5# blast hole is located at the front side of the bottom end of the charge section of the 6# blast hole, and the top of the charge section of the 6# blast hole is located at the 7# The front side of the bottom of the charge section of the blasthole; the bottom of the charge section of the 1# blasthole is flush with the boundary line L1, the top of the charge section of the 8# blasthole is flush with the boundary line L2, and the top of the charge section of the 7# blasthole is flush with the boundary line L2. The top of the charge section is located below the top of the coal seam to be blasted and is located in the roadway coal pillar left inside the return airway.
上述基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,其特征是:步骤202中多个所述第一爆破面上钻取的第一炮孔的数量和各第一炮孔的布设位置与结构均相同,多个所述第二爆破面上钻取的第二炮孔的数量和各第二炮孔的布设位置与结构均相同,所述第一爆破面上钻取的第一炮孔与所述第二爆破面上钻取的第二炮孔呈交错布设。The above-mentioned steeply inclined extra-thick coal seam coal mining technology based on the weakening of the top-coal pre-explosion is characterized in that: in step 202, the number of first blast holes drilled on the first blasting surface and the number of each first blast hole The layout positions and structures are the same, the number of the second blastholes drilled on the second blasting surface and the layout positions and structures of each second blastholes are the same, and the first blastholes drilled on the first blasting surface A blasthole is arranged alternately with the second blasthole drilled on the second blasting surface.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、工艺步骤简单、设计合理且实现方便,投入成本较低。1. The process steps are simple, the design is reasonable and the realization is convenient, and the input cost is low.
2、开采效率高,能有效缩短施工工期。2. High mining efficiency can effectively shorten the construction period.
3、所采用超前预爆网的结构设计合理、钻孔方便且使用效果好,将超前预爆区域划分为多个爆破面,多个爆破面由前至后布设且其均为与工作面推进方向呈垂直布设的平面,并将多个爆破面划分为第一爆破面和第二爆破面两种类型,第一爆破面与第二爆破面呈交错布设;每个第一爆破面上钻取多个第一炮孔,每个第二爆破面上钻取多个第二炮孔,第一钻孔和第二钻孔均采用采用钻机从施工完成的进风巷向内钻取而成,多个第一炮孔呈扇形布设且其沿逆时针方向由后向前进行布设,多个第二炮孔呈扇形布设且其沿逆时针方向由后向前进行布设,且第一炮孔和第二炮孔均为从后向前逐渐向上倾斜的炮孔。这样,不仅钻孔施工方便,并且分两次先后进行爆破,在保证顶煤预裂效果的同时,能有效减少炮孔数量,节约时间和人力物力成本,并能大幅加快开采效率。同时,由于炮孔数量减少,相邻两个一次炮孔之间以及相邻两个二次炮孔之间的间距相应增大,能有效减小钻孔炮孔对进风巷的损坏。3. The structural design of the advanced pre-explosion net adopted is reasonable, the drilling is convenient and the use effect is good. The advanced pre-explosion area is divided into multiple blasting surfaces, and the multiple blasting surfaces are arranged from front to back and all of them are advanced with the working face The direction is a vertically arranged plane, and multiple blasting surfaces are divided into two types: the first blasting surface and the second blasting surface. The first blasting surface and the second blasting surface are arranged in a staggered manner; A plurality of first blastholes, and a plurality of second blastholes are drilled on each second blasting surface. Both the first and second holes are drilled inwardly from the completed air inlet lane by using a drilling rig. A plurality of first blastholes are arranged in a fan shape and arranged from back to front in a counterclockwise direction, a plurality of second blastholes are arranged in a fan shape and arranged in a counterclockwise direction from back to front, and the first blastholes and The second blastholes are all blastholes that gradually slope upward from the back to the front. In this way, not only the drilling construction is convenient, but also the blasting is carried out in two stages, which can effectively reduce the number of blasting holes while ensuring the top coal pre-splitting effect, save time, manpower and material costs, and greatly speed up the mining efficiency. At the same time, due to the reduction in the number of blastholes, the distance between two adjacent primary blastholes and the distance between two adjacent secondary blastholes increases accordingly, which can effectively reduce the damage of the drilled blastholes to the air inlet lane.
4、所采用的顶煤超前预爆弱化方法步骤简单、设计合理且实现方便、使用效果好,各工序设计合理,并且顶煤超前预爆弱化的全部工序均在进风巷中实施,不仅施工方便,而且施工设备移位简便、省工省时,施工进度快。并且,顶煤超前预爆弱化过程中所采用的施工设备少且操作简便,能全面实现机械化连续操作。4. The advanced pre-explosion weakening method of the top coal is simple in steps, reasonable in design, easy to implement, and good in use. The design of each process is reasonable, and all processes of the advanced pre-explosion weakening of the top coal are carried out in the air inlet lane. Not only the construction It is convenient, and the construction equipment is easy to move, saving labor and time, and the construction progress is fast. Moreover, less construction equipment is used in the weakening process of the top-coal pre-explosion and the operation is simple, which can fully realize the continuous mechanized operation.
5、顶煤超前预爆弱化之前,先对超前预爆区域的位置进行确定,具体是在高度方向上(即与工作面推进方向垂直的方向)、工作面推进方向上和工作面长度方向上分别对超前预爆区域的边界线进行确定,其中超前预爆区域高度方向上的边界线与需爆破煤层的顶底部高度一致。并且,对超前预爆区域的位置进行确定时,所采用的方法合理且实现方便,使用效果好。5. Before the pre-explosion of the top coal is weakened, first determine the position of the pre-explosion area, specifically in the direction of height (that is, the direction perpendicular to the direction of advancement of the working face), the direction of advancement of the working face, and the direction of the length of the working face The boundary line of the pre-explosion area is determined respectively, and the boundary line in the height direction of the pre-explosion area is consistent with the height of the top and bottom of the coal seam to be blasted. Moreover, when determining the position of the advanced pre-detonation area, the method adopted is reasonable and convenient to implement, and has good application effect.
6、开采过程安全可靠,存在的安全隐患少,符合国家安全生产规范—2006年国家安全生产监督管理总局和国家煤矿安全监察局公布施行修改的《煤矿安全规程》第68条的规定。6. The mining process is safe and reliable, and there are few potential safety hazards, in line with the national safety production regulations - the provisions of Article 68 of the "Coal Mine Safety Regulations" announced and implemented by the State Administration of Work Safety and the State Coal Mine Safety Supervision Bureau in 2006.
7、整体开采工艺简单且设计合理,沿工作面推进方向由后向前多个开采节段对急倾斜特厚煤层进行开采,每个开采节段均包括巷道施工、顶煤超前预爆弱化和煤层开采三个工序,因而对现有急倾斜特厚煤层采煤工艺进行整体优化,并对现有的急倾斜特厚煤层采煤工艺进行实质性调整,提高了工作面生产的持续性,加快了工作面推进速度,并且实现了各个工序的全面机械化操作及不间断实施,能有效解决现有采煤工艺存在的工作面回采率较低、安全隐患多、煤炭资源损失大、生产工序错杂、无法保障生产的持续性和推进速度等问题。同时,工作面回采率高,并能有效降低工作面粉尘浓度,保障作业人员的身体健康,并且提高了生产产量,大幅降低了生产成本。7. The overall mining process is simple and the design is reasonable. The steeply inclined ultra-thick coal seam is mined in multiple mining sections from the back to the front along the advancing direction of the working face. Each mining section includes roadway construction, top-coal advance pre-explosion weakening and There are three coal seam mining processes, so the overall optimization of the existing steeply inclined and extra thick coal seam coal mining process is carried out, and the existing steeply inclined and extra thick coal seam mining process is substantially adjusted, which improves the continuity of production at the working face and speeds up the production process. The advancement speed of the working face has been improved, and the comprehensive mechanized operation and uninterrupted implementation of each process has been realized, which can effectively solve the problems of low recovery rate of the working face, many safety hazards, large loss of coal resources, complex production processes, and problems existing in the existing coal mining technology. Issues such as the continuity of production and the speed of advancement cannot be guaranteed. At the same time, the recovery rate of the working face is high, and it can effectively reduce the dust concentration of the working flour, protect the health of the workers, increase the production output, and greatly reduce the production cost.
8、使用效果好且实用价值高、推广应用前景广泛,主要体现在以下几个方面:第一、爆破成本明显降低:由于炮孔数量少且各炮孔位置及装药量设计合理,爆破材料消耗大幅减少,吨煤成本消耗从最高的4.469元下降到1.731元。爆破材料消耗较采用架前爆破减少了13.4%;第二、施工效率大幅度提升,实现了全面机械化操作;第三、生产时间和推进进度得到提高:由于整体开采工艺得到优化,生产工序互不干扰,生产时间均衡性和连续性有所改善,日推进度由2.4米上升到3.0米,推进度提高25%。生产时间明显提升,提高20%以上;第四、工人劳动强度也得到了明显降低。因而,本发明具有材料消耗少、工艺设计合理、推进度与生产持续性显著提高,综合成本、采出率等主要经济技术指标均明显改善,经济与社会效益显著,具有重大的推广应用价值。8. The use effect is good, the practical value is high, and the prospect of popularization and application is broad, which is mainly reflected in the following aspects: First, the blasting cost is significantly reduced: due to the small number of blast holes and the reasonable design of each blast hole position and charge, the blasting material Consumption has been greatly reduced, and the cost of coal per ton has dropped from the highest 4.469 yuan to 1.731 yuan. The consumption of blasting materials is reduced by 13.4% compared with the blasting in front of the frame; second, the construction efficiency is greatly improved, and a comprehensive mechanized operation is realized; third, the production time and progress are improved: due to the optimization of the overall mining process, the production process is different from each other Interference, production time balance and continuity have been improved, the daily advance rate has increased from 2.4 meters to 3.0 meters, and the advance rate has increased by 25%. The production time has been significantly improved by more than 20%; fourthly, the labor intensity of workers has also been significantly reduced. Therefore, the present invention has the advantages of less material consumption, reasonable process design, significantly improved advancement and production continuity, significantly improved main economic and technical indicators such as comprehensive cost and recovery rate, significant economic and social benefits, and has great popularization and application value.
综上所述,本发明工艺步骤简单、设计合理且开采效率高、工作面回采率高、使用效果好,能解决现有采煤工艺存在的工艺复杂、工作面回采率较低、安全隐患多、开采效率低等问题。In summary, the present invention has simple process steps, reasonable design, high mining efficiency, high working face recovery rate, and good use effect, and can solve the existing coal mining technology with complicated process, low working face recovery rate and many safety hazards. , Low mining efficiency and other issues.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1-1为现有放顶煤开采工艺采用的炮眼布设位置示意图。Figure 1-1 is a schematic diagram of blasthole layout positions used in the existing top-coal caving mining process.
图1-2为图1-1的A-A剖视图。Figure 1-2 is a cross-sectional view along line A-A of Figure 1-1.
图2为本发明的工艺流程框图。Fig. 2 is a process flow diagram of the present invention.
图3为本发明钻取第一炮孔和第二炮孔在垂直工作面推进方向上的布设位置示意图。Fig. 3 is a schematic diagram of the arrangement positions of the drilled first blast hole and the second blast hole in the direction vertical to the advancing direction of the working face according to the present invention.
图4为本发明钻取第一炮孔和第二炮孔的装药段在工作面推进方向上的平面位置示意图。Fig. 4 is a schematic diagram of the plane position of the charging section for drilling the first blast hole and the second blast hole in the advancing direction of the working face according to the present invention.
图5为本发明采用顶板压力监测器监测出的当前回采工作面前方煤体的支承压力变化图。Fig. 5 is a diagram showing the variation of the support pressure of the coal body in front of the current mining face monitored by the roof pressure monitor in the present invention.
附图标记说明:Explanation of reference signs:
1—工作面支架; 1-1—采煤工作面; 1-2—采煤机;1—working face support; 1-1—coal mining face; 1-2—coal shearer;
2-1—前排炮眼; 2-2—后排炮眼; 3—进风巷;2-1—front blast hole; 2-2—rear row blast hole; 3—air intake lane;
4—回风巷; 5—护顶煤层; 6—护巷煤柱;4—air return lane; 5—roof protection coal seam; 6—coal pillar of road protection;
7—第一炮孔; 8—第二炮孔; 9—需爆破煤层;7—the first blast hole; 8—the second blast hole; 9—the coal seam needs to be blasted;
10—工作面保护煤层; 11—当前回采工作面; 12-1—装药孔段;10—Protection coal seam of working face; 11—Current mining face; 12-1—Charging hole section;
12-2—封孔孔段。12-2—The sealing hole section.
具体实施方式Detailed ways
如图2所示的一种基于顶煤超前预爆弱化的急倾斜特厚煤层采煤工艺,所开采的急倾斜特厚煤层为煤层倾角45°以上且煤层厚度8m以上的煤层;对所述急倾斜特厚煤层进行开采时,沿煤层走向由后向前分多个开采节段对所述急倾斜特厚煤层进行开采,多个所述开采节段的开采方法均相同且其沿煤层走向上的长度均为L,其中L=30m~50m;对所述急倾斜特厚煤层的一个开采节段进行开采时,过程如下:A kind of steeply inclined extra-thick coal seam coal mining technology based on the weakening of top-coal advance pre-explosion as shown in Figure 2, the steeply inclined extra-thick coal seam exploited is a coal seam with a coal seam dip angle of more than 45° and a coal seam thickness of more than 8m; When mining a steeply inclined and extra-thick coal seam, the steeply inclined and extra-thick coal seam is mined in multiple mining sections from the back to the front along the coal seam trend. The length above is L, wherein L=30m~50m; When mining a mining segment of the steeply inclined extra-thick coal seam, the process is as follows:
步骤一、巷道施工:在当前开采节段的下部左右两侧分别施工一个通风巷道,两个所述通风巷道分别为进风巷3和回风巷4。Step 1. Roadway construction: construct a ventilation roadway on the left and right sides of the lower part of the current mining section, and the two ventilation roadways are the air inlet lane 3 and the air return lane 4 respectively.
步骤二、顶煤超前预爆弱化:对当前开采节段进行顶煤超前预爆弱化,过程如下:Step 2. Top-coal advanced pre-explosion weakening: The current mining segment is subjected to top-coal advanced pre-explosion weakening, the process is as follows:
步骤201、需爆破煤层确定:根据预先设计的当前开采节段回采过程中所留护顶煤层5的厚度和工作面回采高度,对当前开采节段的需爆破煤层9的顶底部高度分别进行确定;Step 201, determine the coal seam to be blasted: according to the thickness of the roof protection coal seam 5 left in the mining process of the current mining segment and the mining height of the working face in advance, determine the top and bottom heights of the coal seam 9 to be blasted in the current mining segment ;
当前开采节段的回采工作面上方的顶煤由下至上分为护顶煤层5、需爆破煤层9和工作面保护煤层10三个煤层,所述需爆破煤层9位于护顶煤层5与工作面保护煤层10之间;其中,当前开采节段的回采工作面为当前回采工作面11,并且当前回采工作面11上支设有工作面支架1。当前开采节段的回采工作面上方的顶煤,是指当前开采节段中位于当前回采工作面11与顶板之间的煤层且其为当前开采节段中位于当前回采工作面11上方的煤层。The top coal above the mining face of the current mining section is divided into three coal seams from bottom to top: the coal seam 5 for roof protection, the coal seam 9 to be blasted, and the coal seam 10 to protect the working face. Among the protected coal seams 10 ; wherein, the mining face of the current mining segment is the current mining face 11 , and the working face support 1 is supported on the current mining face 11 . The top coal above the mining face of the current mining segment refers to the coal seam between the current mining face 11 and the roof in the current mining segment and is the coal seam above the current mining face 11 in the current mining segment.
本实施例中,步骤201中待需爆破煤层9的顶底部高度确定后,便能得出需爆破煤层9的顶部边界线L3和底部边界线L4。其中,顶部边界线L3也称为护顶煤线,底部边界线L4也称为工作面保护煤线,顶部边界线L3和底部边界线L4均为水平线。In this embodiment, after the height of the top and bottom of the coal seam 9 to be blasted is determined in step 201, the top boundary line L3 and the bottom boundary line L4 of the coal seam 9 to be blasted can be obtained. Among them, the top boundary line L3 is also called the roof protection coal line, the bottom boundary line L4 is also called the working face protection coal line, and both the top boundary line L3 and the bottom boundary line L4 are horizontal lines.
本实施例中,所述工作面保护煤层10的厚度为3m~5m,所述护顶煤层5的厚度为3m~5m。In this embodiment, the thickness of the working face protection coal seam 10 is 3m-5m, and the thickness of the roof protection coal seam 5 is 3m-5m.
因而,所述需爆破煤层9的底部距当前回采工作面11顶部之间的间距为3m~4m。Therefore, the distance between the bottom of the coal seam 9 to be blasted and the top of the current mining face 11 is 3m-4m.
步骤202、炮孔钻取:先沿工作面推进方向在当前回采工作面11前方的需爆破煤层9上选取多个爆破面,多个所述爆破面由前至后布设且其均为与工作面推进方向呈垂直布设的平面,相邻两个所述爆破面之间的间距为3m~5m;多个所述爆破面包括多个第一爆破面和多个第二爆破面,所述第一爆破面与所述第二爆破面呈交错布设;之后,采用钻机从步骤一中施工完成的进风巷3,由后向前在每个所述第一爆破面上钻取多个第一炮孔7,并由后向前在每个所述第二爆破面上钻取多个第二炮孔8,多个所述第一炮孔7呈扇形布设且其沿逆时针方向由后向前进行布设,多个所述第二炮孔8呈扇形布设且其沿逆时针方向由后向前进行布设;所述第一炮孔7和第二炮孔8均为从后向前逐渐向上倾斜的炮孔,详见图3和图4。图3和图4中,黑色加粗段为装药段。Step 202, blasting hole drilling: first select a plurality of blasting faces on the coal seam 9 to be blasted in front of the current mining face 11 along the advancing direction of the working face. The advancing direction of the surface is a plane arranged vertically, and the distance between two adjacent blasting surfaces is 3m to 5m; the plurality of blasting surfaces include a plurality of first blasting surfaces and a plurality of second blasting surfaces, and the first The first blasting surface and the second blasting surface are arranged in a staggered manner; after that, use a drilling rig to drill a plurality of first blasting tunnels from the air inlet lane 3 constructed in step 1 from back to front on each of the first blasting surfaces. blast holes 7, and drill a plurality of second blast holes 8 on each of the second blasting surfaces from back to front. The layout is carried out in front, and a plurality of the second blastholes 8 are arranged in a fan shape and they are arranged in a counterclockwise direction from the back to the front; the first blastholes 7 and the second blastholes 8 are gradually upward from the back to the front. For inclined blast holes, see Figure 3 and Figure 4 for details. In Figure 3 and Figure 4, the black bold section is the charge section.
本实施例中,相邻两个所述爆破面之间的间距为4m,相应地,相邻两个所述第一爆破面之间以及相邻两个所述第二爆破面之间的间距均为8m。In this embodiment, the distance between two adjacent blasting surfaces is 4m. Correspondingly, the distance between two adjacent first blasting surfaces and between two adjacent second blasting surfaces Both are 8m.
实际施工时,可根据具体需要,对相邻两个所述爆破面之间的间距进行相应调整。During actual construction, the distance between two adjacent blasting surfaces can be adjusted accordingly according to specific needs.
步骤203、装药及封孔:向步骤202中所有第一炮孔7和所有第二炮孔8的内侧上部均装填炸药,所述第一炮孔7和第二炮孔8内装填炸药的节段均为装药段;装药完成后,对各第一炮孔7和各第二炮孔8分别进行封孔;Step 203, charge and hole sealing: all the inner upper parts of all the first blastholes 7 and all the second blastholes 8 in step 202 are filled with explosives, the first blastholes 7 and the second blastholes 8 are filled with explosives The segments are charge segments; after the charge is completed, each first blasthole 7 and each second blasthole 8 are sealed;
所述第一炮孔7和第二炮孔8的装药段均位于需爆破煤层9内。也就是说,所有第一炮孔7和所有第二炮孔8的装药段顶端高度均不高于需爆破煤层9的顶部高度且其底端高度均高于需爆破煤层9的底部高度。Both the charge sections of the first blast hole 7 and the second blast hole 8 are located in the coal seam 9 to be blasted. That is to say, the top heights of the charge sections of all the first blastholes 7 and all the second blastholes 8 are not higher than the top height of the coal seam 9 to be blasted and the bottom heights are higher than the bottom height of the coal seam 9 to be blasted.
本实施例中,对第一炮孔7或第二炮孔8装药完成后,均进行安放雷管、导线等工序,再进行封孔。并且,每个炮孔内装4发雷管。In this embodiment, after the charging of the first blast hole 7 or the second blast hole 8 is completed, processes such as placing a detonator and a wire are carried out, and then the holes are sealed. And, each gun hole is equipped with 4 rounds of detonators.
实际进行封孔时,封孔材料为黄泥,所述第一炮孔7和第二炮孔8中除装药段之外的孔段全封。也就是说,所述第一炮孔7和第二炮孔8均分成一个装药孔段12-1和一个封孔孔段12-2。When actually sealing the holes, the sealing material is yellow mud, and the hole sections in the first blast hole 7 and the second blast hole 8 are completely sealed except for the charging section. That is to say, the first blasthole 7 and the second blasthole 8 are both divided into a charging hole section 12-1 and a sealing hole section 12-2.
步骤204、第一次爆破:沿工作面推进方向,由后向前起爆多个所述第一爆破面上的第一炮孔7,对当前开采节段的需爆破煤层9进行第一次爆破。Step 204, the first blasting: along the advancing direction of the working face, detonate a plurality of first blast holes 7 on the first blasting surface from back to front, and perform the first blasting on the coal seam 9 to be blasted in the current mining section .
步骤205、第二次爆破:沿工作面推进方向,由后向前起爆多个所述第二爆破面上的第二炮孔8,对当前开采节段的需爆破煤层9进行第二次爆破。Step 205, the second blasting: along the advancing direction of the working face, detonate a plurality of second blast holes 8 on the second blasting surface from the back to the front, and perform the second blasting on the coal seam 9 to be blasted in the current mining section .
步骤三、煤层开采:按照放顶煤开采方法且沿煤层走向由前向后对当前开采节段进行回采,直至完成当前开采节段的开采过程。实际进行煤层开采时,从当前回采工作面11开始进行回采。Step 3. Coal seam mining: According to the top-coal caving mining method and from front to back along the coal seam, the current mining segment is mined until the mining process of the current mining segment is completed. When actually mining the coal seam, mining starts from the current mining face 11 .
步骤四、下一个开采节段开采:按照步骤一至步骤三中所述的方法,对下一个开采节段进行开采。Step 4. Mining of the next mining segment: Mining the next mining segment according to the method described in step 1 to step 3.
步骤五、多次重复步骤四,直至完成所述急倾斜特厚煤层的全部开采过程。Step 5. Step 4 is repeated several times until the entire mining process of the steeply inclined extra-thick coal seam is completed.
本实施例中,由于对当前开采节段进行开采时,采用的是回采工作面。众所周知,矿的开采为了安全一般是从前向后采,先打通巷道进入计划开采面积的远处,正式开采时的工作面称回采工作面。因而,回采时,煤层走向与回采工作面的工作面推进方向相反。In this embodiment, when the current mining section is mined, the mining face is used. As we all know, for the sake of safety, mine mining is generally carried out from the front to the back, and the roadway is opened first to enter the distance of the planned mining area. The working face during formal mining is called the back mining face. Therefore, during mining, the direction of the coal seam is opposite to the advancing direction of the working face of the mining face.
实际进行开采之前,按照多个开采节段的布设位置,沿煤层走向由后向前对多个所述开采节段进行开采。而对各开采节段进行开采时,从该开采节段的回采工作面开始且沿煤层走向由前向后开采;就工作面推进方向而言,从回采工作面开始由后向前对该开采节段进行开采。Before the actual mining, according to the layout positions of the multiple mining segments, the multiple mining segments are mined from back to front along the coal seam. When mining each mining segment, start from the mining face of the mining segment and mine from front to back along the coal seam; in terms of the advancing direction of the working face, start from the mining face from the back to the front. Sections are mined.
因而,步骤202中选取的多个所述爆破面位于沿工作面推进方向位于当前回采工作面11前方的需爆破煤层9上;就煤层走向而言,选取的多个所述爆破面位于当前回采工作面11的后侧。Therefore, the plurality of blasting surfaces selected in step 202 are located on the coal seam 9 to be blasted ahead of the current mining face 11 along the advancing direction of the working face; The rear side of the working surface 11.
本实施例中,步骤202中所述第一炮孔7和第二炮孔8的孔径均为Φ100mm~Φ120mm。In this embodiment, the diameters of the first blast hole 7 and the second blast hole 8 in step 202 are both Φ100mm˜Φ120mm.
步骤203中所述第一炮孔7和第二炮孔8内装填的炸药均为乳胶基质。The explosives loaded in the first blast hole 7 and the second blast hole 8 in step 203 are all latex matrix.
实际施工时,可根据具体需要,对第一炮孔7和第二炮孔8的孔径进行相应调整。并且,所述第一炮孔7和第二炮孔8内装填的炸药也可以是其它类型的矿用炸药。During actual construction, the diameters of the first blast hole 7 and the second blast hole 8 can be adjusted accordingly according to specific needs. Moreover, the explosives loaded in the first blast hole 7 and the second blast hole 8 may also be other types of mining explosives.
本实施例中,步骤202中进行炮孔钻取时,采用ZDY-800型钻机进行钻孔;步骤203中进行装药及封孔时,采用BCJ-5型装药机进行正向装药,采用BQF-100封孔器进行封孔。In this embodiment, when the blast hole is drilled in step 202, the ZDY-800 type drilling machine is used for drilling; when the charge and hole sealing are carried out in the step 203, the BCJ-5 type charge machine is used for forward charge, Use BQF-100 hole sealing device for sealing.
采用ZDY-800型钻机进行钻孔时,每个炮孔的平均钻孔时间约为1.13分,与现有通用钻机相比,钻孔时间减少了50%,大大提高了打钻速度;同时,钻孔过程中的卸杆时间(即钻杆的拆卸时间)也有所减少,与现有通用钻机相比,卸杆时间减少了14%左右。另外,现有通用钻机钻出的孔偏差较大,遇夹矸时钻杆易出现歪斜;而ZDY-800型钻机的钻杆无变形,定位准确,成孔直,精确度高,改善了钻孔施工效果,尤其适用于煤矿超前钻孔施工。When using the ZDY-800 drilling rig for drilling, the average drilling time for each blast hole is about 1.13 minutes. Compared with the existing general-purpose drilling rig, the drilling time is reduced by 50%, and the drilling speed is greatly improved; at the same time, The rod unloading time (that is, the dismantling time of the drill pipe) in the drilling process is also reduced, compared with the existing general-purpose drilling rig, the rod unloading time is reduced by about 14%. In addition, the holes drilled by the existing general-purpose drilling rig have large deviations, and the drill pipe is prone to skew when encountering gangue; while the drill pipe of the ZDY-800 drilling rig has no deformation, accurate positioning, straight holes, and high precision, which improves the drilling quality. Hole construction effect, especially suitable for advanced drilling construction in coal mines.
现如今,对炮孔进行装药时主要是人工利用炮棍进行填装,使用BCJ-5型装药机进行装药后的装药时间大幅减少,装药时间仅是人工装药时间的8.86%。对比发现,相对于人工装药,使用装药机装药速度快、安全、快捷,乳胶基质的爆破效果也优于乳化炸药。Nowadays, when charging the blast hole, it is mainly filled manually with the gun stick. The charging time after using the BCJ-5 charging machine is greatly reduced, and the charging time is only 8.86% of the manual charging time. %. It is found by comparison that, compared with manual charging, using a charging machine is fast, safe and fast, and the blasting effect of the latex matrix is also better than that of the emulsion explosive.
实际施工时,也可以采用其它型号的钻机、装药机和封孔器。During actual construction, other types of drilling rigs, charge machines and hole sealers can also be used.
本实施例中,步骤201中进行需爆破煤层位置确定之前,先对当前开采节段的超前预爆区域进行确定。In this embodiment, before determining the position of the coal seam to be blasted in step 201, the advanced pre-explosion area of the current mining segment is determined first.
对当前开采节段的超前预爆区域进行确定时,根据当前回采工作面11的采动影响范围对所述超前预爆区域的前后端位置进行确定。When determining the advanced pre-detonation area of the current mining section, the front and rear end positions of the advanced pre-explosion area are determined according to the mining influence range of the current mining face 11 .
所述超前预爆区域位于当前回采工作面11前方且其沿工作面推进方向上的长度L0=L-l0,所述超前预爆区域的前后端与当前回采工作面11的距离分别为L和l0;其中,l0为当前回采工作面11的采动影响范围沿工作面推进方向上的长度。此处,所述超前预爆区域位于当前回采工作面11前方,是指沿工作面推进方向所述超前预爆区域位于当前回采工作面11的前方。The advanced pre-explosion area is located in front of the current mining face 11 and its length along the advancing direction of the working face is L0=Ll 0 , the distances between the front and rear ends of the advanced pre-explosion area and the current mining face 11 are L and l respectively 0 ; Among them, l 0 is the length of the mining influence range of the current mining face 11 along the advancing direction of the working face. Here, the advanced pre-detonation area is located in front of the current mining face 11, which means that the advanced pre-explosion area is located in front of the current mining face 11 along the advancing direction of the working face.
步骤202中多个所述爆破面均位于所述超前预爆区域内。In step 202, multiple blasting surfaces are all located in the advanced pre-detonation area.
本实施例中,对当前回采工作面11的采动影响范围进行确定时,先对当前回采工作面11前方煤体的支承压力进行监测,并根据监测结果对采动影响范围进行确定;所述超前预爆区域为支承压力变化平稳且支承压力变化幅度小于0.5MPa的应力平衡区域,所述采动影响范围为支承压力变化剧烈且支承压力变化幅度不小于0.5MPa的区域。In this embodiment, when determining the scope of influence of mining on the current mining face 11, first monitor the support pressure of the coal body in front of the current mining face 11, and determine the scope of influence on mining according to the monitoring results; The advanced pre-explosion area is a stress balance area where the bearing pressure changes steadily and the range of bearing pressure change is less than 0.5MPa.
对当前回采工作面11前方煤体的支承压力进行监测时,通过布设在当前回采工作面11前方煤体内的多个顶板压力监测器进行监测。此处,当前回采工作面11前方煤体,是指工作面推进方向位于当前回采工作面11前方的煤体。When the support pressure of the coal body in front of the current mining face 11 is monitored, it is monitored by a plurality of roof pressure monitors arranged in the coal body in front of the current mining face 11 . Here, the coal body in front of the current mining face 11 refers to the coal body whose advancing direction of the working face is in front of the current mining face 11 .
并且,为布设方便,所述顶板压力监测器布设在通风巷道上方的煤体上。And, for the convenience of layout, the roof pressure monitor is arranged on the coal body above the ventilation roadway.
按照《煤矿安全规程》第68条规定,爆破位置应避开采动影响区。为此,首先在当前回采工作面11进行矿压监测,掌握超前支承压力的变化规律,分析确定工作面采动影响范围,进而确定超前预爆区域的具体位置。According to Article 68 of the "Coal Mine Safety Regulations", the blasting location should avoid the area affected by the mining activity. To this end, mine pressure monitoring is carried out at the current mining face 11 to grasp the change law of the advanced bearing pressure, analyze and determine the mining influence range of the working face, and then determine the specific location of the advanced pre-explosion area.
如图5所示,所述顶板压力监测器的监测结果反映了当前回采工作面的通风巷道上煤体支承压力的动态演化规律。由图5明显看出,从当前回采工作面的煤壁开始,在0~10.0m范围内,煤体支承压力变化剧烈,峰值达到2.0MPa左右;在10m~50m范围内,煤体支承压力在0.2MPa~0.5MPa范围内,基本保持平稳,从而确定当前回采工作面11的采动影响范围长度为10m,按照《煤矿安全规程》规定,即超前预爆区域至少在当前回采工作面11的煤壁10m后的位置。As shown in FIG. 5 , the monitoring results of the roof pressure monitor reflect the dynamic evolution law of the coal support pressure on the ventilation roadway of the current mining face. It can be clearly seen from Fig. 5 that starting from the coal wall of the current mining face, within the range of 0-10.0m, the coal support pressure changes drastically, and the peak value reaches about 2.0MPa; within the range of 10m-50m, the coal support pressure is between Within the range of 0.2MPa ~ 0.5MPa, it is basically stable, so it is determined that the length of the mining influence range of the current mining face 11 is 10m. Position 10m behind the wall.
本实施例中,步骤三中由前向后对当前开采节段进行开采时,所述进风巷3和回风巷4的内侧均留有一个护巷煤柱6,所述超前预爆区域位于两个所述护巷煤柱6之间;In this embodiment, when the current mining section is mined from front to back in step 3, a roadway coal pillar 6 is left inside the air inlet lane 3 and the air return lane 4, and the advanced pre-explosion area Located between the two coal pillars 6 of the roadway protection;
对当前开采节段的超前预爆区域进行确定时,还需根据预先设计的进风巷3和回风巷4内侧所留护巷煤柱6的宽度,对所述超前预爆区域的两侧边界线进行确定;所述超前预爆区域的两侧边界线分别为边界线L1和边界线L2,其中边界线L1为靠近进风巷3一侧的边界线,边界线L2为靠近回风巷4一侧的边界线。When determining the advanced pre-explosion area of the current mining section, it is also necessary to determine the width of the protection roadway coal pillar 6 on the inside of the pre-designed air inlet roadway 3 and return airway 4, on both sides of the advanced pre-explosion area The boundary line is determined; the boundary lines on both sides of the pre-explosion area are respectively the boundary line L1 and the boundary line L2, wherein the boundary line L1 is the boundary line close to the side of the air inlet lane 3, and the boundary line L2 is the boundary line close to the return air lane 4 Borderlines on one side.
本实施例中,所述护巷煤柱6的宽度为3m~6m。其中,边界线L1为进风巷3内侧所留护巷煤柱6的内边界线,边界线L2为回风巷4内侧所留护巷煤柱6的内边界线。In this embodiment, the width of the roadway protection coal pillar 6 is 3m-6m. Wherein, the boundary line L1 is the inner boundary line of the roadway protection coal pillar 6 left inside the air inlet roadway 3, and the boundary line L2 is the inner boundary line of the roadway protection coal pillar 6 left inside the air return roadway 4.
实际施工时,可根据将l0设定为8m~12m。施工过程中,可具体需要,对l0的取值大小进行相应调整。During actual construction, l0 can be set as 8m~12m according to the actual construction. During the construction process, the value of l0 can be adjusted accordingly according to specific needs.
其中,L0和l0的单位均为m。所述采动影响范围为当前回采工作面11前方且长度为l0的范围。Among them, the units of L0 and l0 are m. The mining influence range is the range in front of the current mining face 11 with a length of 10 .
本实施例中,步骤202中多个所述第一爆破面上钻取的第一炮孔7的数量和各第一炮孔7的布设位置与结构均相同,多个所述第二爆破面上钻取的第二炮孔8的数量和各第二炮孔8的布设位置与结构均相同,所述第一爆破面上钻取的第一炮孔7与所述第二爆破面上钻取的第二炮孔8呈交错布设。In this embodiment, in step 202, the number of the first blastholes 7 drilled on the multiple first blasting surfaces and the layout positions and structures of the first blastholes 7 are the same, and the multiple second blasting surfaces The number of the second blastholes 8 drilled on the top and the layout position and structure of each second blasthole 8 are the same, and the first blastholes 7 drilled on the first blasting surface are the same as those drilled on the second blasting surface. The second blastholes 8 taken are arranged in a staggered manner.
每个所述第一爆破面上钻取第一炮孔7的数量均为四个,四个所述第一炮孔7沿逆时针方向由后向前分别为1#炮孔、3#炮孔、5#炮孔和7#炮孔,所述1#炮孔、3#炮孔、5#炮孔和7#炮孔与水平面之间的夹角分别为A1、A3、A5和A7。The number of first blastholes 7 drilled on each of the first blasting surfaces is four, and the four first blastholes 7 are respectively 1# blasthole and 3# blasthole from back to front in the counterclockwise direction. hole, 5# blast hole and 7# blast hole, the included angles between the 1# blast hole, 3# blast hole, 5# blast hole and 7# blast hole and the horizontal plane are A1, A3, A5 and A7 respectively.
每个所述第二爆破面上钻取第二炮孔8的数量均为四个,四个所述第二炮孔8沿逆时针方向由后向前分别为2#炮孔、4#炮孔、6#炮孔和8#炮孔,所述2#炮孔、4#炮孔、6#炮孔和8#炮孔与水平面之间的夹角分别为A2、A4、A6和A8;其中,A1>A2>A3>A4>A5>A6>A7>A8。The number of second blastholes 8 drilled on each of the second blasting surfaces is four, and the four second blastholes 8 are respectively 2# blastholes and 4# blastholes from back to front in the counterclockwise direction. hole, 6# blasthole and 8# blasthole, the included angles between the 2# blasthole, 4# blasthole, 6# blasthole and 8# blasthole and the horizontal plane are A2, A4, A6 and A8 respectively; Among them, A1>A2>A3>A4>A5>A6>A7>A8.
实际施工时,可根据具体需要,对每个所述第一爆破面上钻取第一炮孔7的数量和各第一炮孔7的布设位置以及每个所述第二爆破面上钻取第二炮孔8的数量和各第二炮孔8的布设位置进行相应调整。During actual construction, the number of first blast holes 7 and the layout positions of each first blast hole 7 can be drilled on each of the first blasting faces and the number of first blast holes 7 can be drilled on each of the second blasting faces according to specific needs. The quantity of the second blastholes 8 and the layout positions of the second blastholes 8 are adjusted accordingly.
本实施例中,所述的1#炮孔、2#炮孔、3#炮孔、4#炮孔、5#炮孔、6#炮孔、7#炮孔和8#炮孔的中心线均相交于同一点O,点O位于进风巷3的中部。In the present embodiment, the center line of the 1# blasthole, 2# blasthole, 3# blasthole, 4# blasthole, 5# blasthole, 6# blasthole, 7# blasthole and 8# blasthole They all intersect at the same point O, which is located in the middle of the air inlet lane 3.
本实施例中,将当前回采工作面11前方的爆破面分为第一爆破面和第二爆破面两种,并且将第一炮孔7和第二炮孔8呈交错布设,这样分两次先后进行爆破,在保证顶煤预裂效果、对需爆破煤层9进行有效爆破的同时,能有效减少炮孔数量,节约时间和人力物力成本,并能大幅加快开采效率;同时,由于炮孔数量减少,相邻两个一次炮孔7之间以及相邻两个二次炮孔8之间的间距相应增大,能有效减小钻孔炮孔对进风巷3的损坏。In this embodiment, the blasting surface in front of the current mining face 11 is divided into two types: the first blasting surface and the second blasting surface, and the first blastholes 7 and the second blastholes 8 are arranged in a staggered manner, which is divided into two Blasting successively can effectively reduce the number of blasting holes, save time, manpower and material costs while ensuring the pre-splitting effect of the top coal and effectively blasting the coal seam 9 to be blasted, and can greatly speed up the mining efficiency; meanwhile, due to the number of blasting holes The distance between two adjacent primary blastholes 7 and the distance between two adjacent secondary blastholes 8 increases correspondingly, which can effectively reduce the damage to the air inlet lane 3 caused by the drilled blastholes.
本实施例中,所述的1#炮孔、2#炮孔、3#炮孔、4#炮孔、5#炮孔和6#炮孔的顶端均与需爆破煤层9的顶部相平齐,所述1#炮孔、2#炮孔、3#炮孔、4#炮孔、5#炮孔、6#炮孔和7#炮孔的装药段均位于所述超前预爆区域的两侧边界线之间,1#炮孔的装药段顶端位于2#炮孔的装药段底端前侧,2#炮孔的装药段顶端位于3#炮孔的装药段底端前侧,3#炮孔的装药段顶端位于4#炮孔的装药段底端前侧,4#炮孔的装药段顶端位于5#炮孔的装药段底端前侧,5#炮孔的装药段顶端位于6#炮孔的装药段底端前侧,6#炮孔的装药段顶端位于7#炮孔的装药段底端前侧;1#炮孔的装药段底端与边界线L1平齐,8#炮孔的装药段顶端与边界线L2相平齐,7#炮孔的装药段顶端位于需爆破煤层9的顶部下方且其位于回风巷4内侧所留的护巷煤柱6内。In this embodiment, the tops of the 1# blast hole, 2# blast hole, 3# blast hole, 4# blast hole, 5# blast hole and 6# blast hole are all flush with the top of the coal seam 9 to be blasted , the charge sections of the 1# blasthole, 2# blasthole, 3# blasthole, 4# blasthole, 5# blasthole, 6# blasthole and 7# blasthole are all located at the front of the pre-explosion zone Between the boundary lines on both sides, the top of the charge section of the 1# blasthole is located in front of the bottom of the charge section of the 2# blasthole, and the top of the charge section of the 2# blasthole is located at the bottom of the charge section of the 3# blasthole On the front side, the top of the charge section of the 3# blasthole is located at the front side of the bottom end of the charge section of the 4# blasthole, the top of the charge section of the 4# blasthole is located at the front side of the bottom end of the charge section of the 5# blasthole, 5 The top of the charge section of the # blast hole is located at the front side of the bottom end of the charge section of the 6# blast hole, and the top of the charge section of the 6# blast hole is located at the front side of the bottom end of the charge section of the 7# blast hole; The bottom of the charge section is flush with the boundary line L1, the top of the charge section of the 8# blasthole is flush with the boundary line L2, and the top of the charge section of the 7# blasthole is located below the top of the coal seam 9 to be blasted and located at the back In the roadway coal pillar 6 that wind lane 4 inner side stays.
综上,步骤二中顶煤超前预爆弱化的全部工序均在进风巷3中实施,不仅施工方便,而且施工设备移位简便、省工省时,施工进度快。并且,顶煤超前预爆弱化过程中所采用的施工设备少且操作简便,能全面实现机械化连续操作。To sum up, all the processes of top-coal advanced pre-explosion weakening in step 2 are implemented in the air inlet lane 3, which not only facilitates construction, but also facilitates the displacement of construction equipment, saves labor and time, and the construction progress is fast. Moreover, less construction equipment is used in the weakening process of the top-coal pre-explosion and the operation is simple, which can fully realize the continuous mechanized operation.
本实施例中,所述第一爆破面与所述第二爆破面的数量相同,相邻两个所述爆破面划分为一组,且每组所述爆破面中均包括一个所述第一爆破面和与该第一爆破面相邻的一个第二爆破面,每组所述爆破面中的所有第一炮孔7和所有第二炮孔8形成一个炮孔组,该炮孔组贯穿整个需爆破煤层9,实现单个炮孔组超前预爆破。In this embodiment, the number of the first blasting surface is the same as that of the second blasting surface, two adjacent blasting surfaces are divided into one group, and each group of the blasting surfaces includes one of the first blasting surfaces. A blasting surface and a second blasting surface adjacent to the first blasting surface, all the first blasting holes 7 and all the second blasting holes 8 in each group of blasting surfaces form a blasting hole group, and the blasting hole group runs through The entire coal seam 9 to be blasted realizes the advanced pre-blasting of a single blast hole group.
本实施例中,4个所述第一炮孔7和4个所述第二炮孔8的布置参数详见表1:In this embodiment, the layout parameters of the four first blastholes 7 and the four second blastholes 8 are shown in Table 1:
表1 炮孔布置参数表Table 1 Bunker Hole Layout Parameters
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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