CN104875045A - Adjustable clamp for workpiece with outer contour needing to be milled - Google Patents
Adjustable clamp for workpiece with outer contour needing to be milled Download PDFInfo
- Publication number
- CN104875045A CN104875045A CN201510279931.4A CN201510279931A CN104875045A CN 104875045 A CN104875045 A CN 104875045A CN 201510279931 A CN201510279931 A CN 201510279931A CN 104875045 A CN104875045 A CN 104875045A
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- Prior art keywords
- workpiece
- positioner
- milling
- base
- needs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/069—Work-clamping means for pressing workpieces against a work-table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/012—Portals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/015—Frames, beds, pillars
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses an adjustable clamp for a workpiece with an outer contour needing to be milled. The clamp comprises a base, a moving gantry device, a positioning device and a control system, wherein a transverse guide rail is mounted at each of the upper and lower edges of the base; a plurality of mounting holes are formed in the upper surface of the base vertically and horizontally; limiting devices used for limiting a workpiece blank are arranged on the upper surface of the base; a gantry frame structure moves along the transverse guide rails under the control of a gantry frame cylinder; the positioning device comprises a pressing-down positioning device used for pressing down the middle of the workpiece blank and a plurality of rotatable angle positioning devices used for pressing down the outer contour of the workpiece blank; the control system controls the movement of the moving gantry device according to the machining movement locus of a tool and controls the loosening of one or more positioning devices in the positioning devices to avoid a tool path. The invention provides the adjustable clamp for the workpiece with the outer contour needing to be milled, the machining efficiency is improved, the machining path of the tool is avoided, the operation safety is improved, and the machining precision is high.
Description
Technical field
The present invention relates to clamping tool for machine work field, particularly relate to the flexible jig that a kind of outline needs the workpiece of milling.
Background technology
The existing work pieces process needing milling outline, often need repeatedly artificial repeatedly mounting or dismounting workpiece briquetting, process consuming time longer, cost is high, and processing safety is short of to some extent, and generally only press down the surrounding of workpiece, pressuring action is not had in the middle part of workpiece, large workpiece can be transferred to whole workpiece adding the vibrations produced because of milling man-hour, make workpiece can not be processed stably, machining accuracy is not high, and easily there is bending in the middle part of it in the large workpiece that do not compress of middle part, cause out-of-flatness after work pieces process, in addition, when tool sharpening to workpiece set outline region workman forget tear workpiece briquetting open time, just there will be and collide, easily fixture is damaged or workman is damaged, processing safety is low, labor strength is large.
Summary of the invention
The object of the invention is to propose the flexible jig that a kind of outline needs the workpiece of milling, improve working (machining) efficiency, dodge the processing route of cutter, improve processing safety, machining accuracy is high.
For reaching this object, the present invention by the following technical solutions:
Outline needs a flexible jig for the workpiece of milling, comprises base, mobile gantry device, positioner and control system;
The upper each below of described base installs a cross slide way, the upper surface of described base is disposed with multiple installing hole in length and breadth, the upper surface of described base is provided with the stopping means for spacing blank workpiece, and described stopping means is arranged at intervals on described base according to the outer contour shape of the blank workpiece of required processing by described installing hole;
Described mobile gantry device comprises two root posts, described column is by the slide block symmetrical cross slide way being installed on the both sides up and down of described base respectively, connected by longitudinal fixed cross beam between described two root posts, described two root posts and described fixed cross beam form gantry frame structure, and described gantry frame structure is controlled along the movement of described cross slide way by gantry frame cylinder;
Described positioner comprise for press down in the middle part of blank workpiece press down positioner and multiple can angle positioning device for what press down blank workpiece outline, the described positioner that presses down is installed on described fixed cross beam, describedly multiplely can be installed on described base according to the outer contour shape interval of the blank workpiece of required processing by angle positioning device;
The movement of described control system mobile gantry device according to the working motion TRAJECTORY CONTROL of cutter and control unclamping of single or multiple positioner in described positioner and dodge cutter track.
Preferably, stopping means is not installed or can the installing hole of angle positioning device be provided with for preventing scrap from falling into pulled out plug in hole.
Preferably, the gripper shoe for propping up blank workpiece is provided with in the region that described multiple stopping means that described base is arranged surrounds.
Preferably, described stopping means is spacing backup plate or locating part, and described spacing backup plate is provided with for the spacing step bearing workpiece.
Preferably, described gantry frame cylinder is arranged at the upper following side of described base, and the upper following side of described base is provided with blocks deckle board for what block that scrap falls into cylinder.
Preferably, the upper following side of described base is also provided with the Tibetan wire frame for the protection of wiring.
Preferably, described fixed cross beam is arranged at intervals with multiple installing hole for pressing down positioner described in installing.
Preferably, described can angle positioning device be swing clamp cylinder positioner.
Preferably, press down positioner described in and describedly can be provided with magnetic switch by angle positioning device.
Preferably, described base be also provided with on blank workpiece from corresponding spacer pin with holes.
Beneficial effect of the present invention: that 1, carries out perimembranous and middle part to workpiece presses down location, avoids workpiece to offset adding to shake man-hour, guarantees machining accuracy; 2, by control system, positioner is controlled separately, dodge the processing route of cutter, improve processing safety; 3, bending or deformation of blank workpiece is effectively avoided, the planarization after stationarity when guaranteeing work pieces process and processing; 4, base has adjustability, is applicable to the processing of different workpieces.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the present of invention;
Fig. 2 is the structural representation of one embodiment of the present of invention;
Fig. 3 is the structural representation of the blank workpiece of one embodiment of the present of invention;
Fig. 4 is the close-up schematic view of D part in Fig. 1.
Wherein: base 1, mobile gantry device 2, positioner 3, installing hole 101, cross slide way 11, stopping means 12, gripper shoe 13, block deckle board 14, hide wire frame 15, spacer pin 16, column 21, slide block 22, fixed cross beam 23, gantry frame cylinder 24, press down positioner 31, can angle positioning device 32, spacing backup plate 121, locating part 122, installing hole 231, step 1211, blank workpiece 01.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Outline needs a flexible jig for the workpiece of milling, comprises base 1, mobile gantry device 2, positioner 3 and control system;
The upper each below of described base 1 installs a cross slide way 11, the upper surface of described base 1 is disposed with multiple installing hole 101 in length and breadth, the upper surface of described base 1 is provided with the stopping means 12 for spacing blank workpiece 01, and described stopping means 12 is arranged at intervals on described base 1 according to the outer contour shape of the blank workpiece 01 of required processing by described installing hole 101;
Described mobile gantry device 2 comprises two root posts 21, described column 21 is by the slide block 22 symmetrical cross slide way 11 being installed on the both sides up and down of described base 1 respectively, connected by longitudinal fixed cross beam 23 between described two root posts 21, described two root posts 21 form gantry frame structure with described fixed cross beam 23, and described gantry frame structure is controlled along the movement of described cross slide way 11 by gantry frame cylinder 24;
Described positioner 3 comprise for press down in the middle part of blank workpiece 01 press down positioner 31 and multiple can angle positioning device 32 for what press down blank workpiece 01 outline, the described positioner 31 that presses down is installed on described fixed cross beam 23, describedly multiplely can be installed on described base 1 according to the outer contour shape interval of the blank workpiece 01 of required processing by angle positioning device 32;
The movement of described control system mobile gantry device 2 according to the working motion TRAJECTORY CONTROL of cutter and control unclamping of single or multiple positioner in described positioner 3 and dodge cutter track.
As shown in Figure 1, base 1 forms according to the spaced stopping means 12 of the outer contour shape of the blank workpiece 01 of required processing the slot being used for place work piece, workman is positioned in this spacing slot by needing the blank workpiece 01 of milling, by can the edge of angle positioning device 32 pairs of blank workpiece 01 compress, gantry frame structure controls transversely guide rail 11 by gantry frame cylinder 24 and moves to the middle part of blank workpiece 01, the middle part pressing down positioner 31 pairs of blank workpiece 01 that its frame structure is arranged presses down clamping, blank workpiece 01 is made to be pressed in base 1, when cutter carries out milling to the outline of blank workpiece 01, when cutter moves the region being worked into and being provided with positioner 3, the positioner 3 in this region unclamps blank workpiece 01 under the cooperation of control system controls dodges cutter track.Blank workpiece as shown in Figure 3, dash area is the clout needing milling to remove.
As shown in Figure 2, when cutter moves to machining area A or B, this region can angle positioning device 32 can remove to workpiece press down and corner leaves the surface of blank workpiece 01, make cutter can carry out milling to the outline in this region, after this region processing, again blank workpiece 01 can be compressed by angle positioning device 32, when cutter prepares to enter machining area C, press down positioner 31 and remove pressing down workpiece, gantry frame structure controls by gantry frame cylinder 24 arbitrary side that transversely guide rail 11 moves to base 1, realize dodging the cutter track of machining area C, after machining area C machines, gantry frame structure moves to again top in the middle part of workpiece, it presses down positioner 31 pairs of workpiece and compresses.While realizing dodging, the positioner 3 in other regions still has blank workpiece 01 and presses down pressuring action, workpiece is avoided to offset adding to shake man-hour, guarantee machining accuracy, compared to the existing need repeatedly artificial Work-sheet pressing repeatedly installed and removed workpiece briquetting and carry out, working (machining) efficiency improves greatly, reduce the labour intensity of workman, by the Fa Nake control system of numerical control (NC) M code to the compression of positioner 3 with unclamp action and control separately, when machine tool is worked into workpiece set outline region, positioner 3 can automatic impaction or unclamp workpiece, thus dodge the processing route of cutter, avoid workman to forget and tear workpiece briquetting open thus occur colliding, the injury easily people and lathe caused, guarantee and improve processing safety.
The upper surface of base 1 is disposed with multiple installing hole 101 in length and breadth, stopping means 12 is arranged at intervals on base 1 according to the outer contour shape of the blank workpiece 01 of required processing by described installing hole 101, make this fixture can carry out spacing according to different workpiece, be applicable to different elongated workpieces, adjustability is high.Preferably, the size of installing hole 101 is 1-5cm, and installing hole 101 is less, and the installation of stopping means 12 is more accurate, and the stopper slot formed more is coincident with the shape of workpiece.
In addition, be provided with the gantry frame structure with pressing down positioner 31, location is pressed down to the middle part of workpiece, if only position compression by the edge of workpiece to workpiece, add man-hour, when cutter is transferred in the middle part of workpiece the vibration of workpiece that workpiece carries out milling generation, vibration amplitude can increase greatly, make workpiece can not be processed stably, machining accuracy is not high, in addition because vibration amplitude becomes large, workpiece is easily made to bend or be out of shape, therefore the positioner for pressing down in the middle part of workpiece is provided with, effectively can avoid bending or deformation of blank workpiece 01, planarization after stationarity when guaranteeing work pieces process and processing.
In describing the invention, it will be appreciated that, term " on ", D score, "left", "right", " end ", " transverse direction ", the orientation of the instruction such as " longitudinal direction " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
Preferably, stopping means 12 is not installed or can the installing hole 101 of angle positioning device 32 be provided with for preventing scrap from falling into pulled out plug in hole.Stopping means 12 be not installed or the installing hole 101 of angle positioning device 32 can be provided with and can pull out plug to block, having avoided scrap to fall in installing hole 101, made the cleaning of scrap more simple, plug can be pulled out rubber can be selected to make.
Preferably, the gripper shoe 13 for propping up blank workpiece 01 is provided with in the region that described multiple stopping means 12 that described base 1 is arranged surround.Time in stop zone blank workpiece 01 being placed into fixture, gripper shoe 13 is provided with bottom workpiece, workpiece is supportted from the surface in base 1, cutter is made to add man-hour to workpiece, the knife edge can not be applied directly to the surface of base 1, keep the surface smoothness of base 1, make base 1 more safety durable.
Preferably, described stopping means 12 is spacing backup plate 121 or locating part 122, and described spacing backup plate 121 is provided with for the spacing step 1211 bearing workpiece.Spacing backup plate 121 is provided with the spacing step 1211 bearing workpiece, design is propped up in conjunction with gripper shoe 13 pairs of workpiece, the spacing spacing backup plate 121 bearing the step 1211 of workpiece is provided with at the edge of work also interval, make the outline edge of workpiece be subject to can angle positioning device 32 press down location time, edge bottom is also provided with and relevant position bears step 1211, avoids the deformation of the edge of work.
Preferably, described gantry frame cylinder 24 is arranged at the upper following side of described base 1, and the upper following side of described base 1 is provided with blocks deckle board 14 for what block that scrap falls into cylinder.The top of gantry frame cylinder 24 is provided with blocks deckle board 14, effectively avoids scrap to drop in cylinder, avoids scrap to affect the precision of cylinder movement.
Preferably, the upper following side of described base 1 is also provided with the Tibetan wire frame 15 for the protection of wiring.Be provided with and hide wire frame 15 for the protection of the connecting line of positioner 3, prevent from affecting because of falling into of scrap life-span of reducing wiring or there is potential safety hazard.
Preferably, described fixed cross beam 23 is arranged at intervals with multiple installing hole 231 for pressing down positioner 31 described in installing.Be arranged at intervals with multiple installing hole 231, pressing down positioner 31 can select to be installed on the diverse location of fixed cross beam 23 according to the shape of blank workpiece 01 and machining attribute, has adjustable.
Preferably, described can angle positioning device 32 be swing clamp cylinder positioner.
Preferably, press down positioner 31 described in and describedly can be provided with magnetic switch by angle positioning device 32.Be provided with magnetic switch, instantly press positioner 31 and can angle positioning device 32 when breaking down, lathe can automatic alarm, notifies that workman checks fixture, improves handling safety coefficient.
Preferably, described base 1 be also provided with on blank workpiece 01 from corresponding spacer pin 16 with holes.Certain deviation is generally there is with a collection of its size of blank workpiece 01, therefore the stopping means 12 that base 1 is arranged just roughly limits the region that blank workpiece 01 is placed, may the blank workpiece 01 of less than normal or marginal existence breach for some sizes, stopping means 12 can not play good position-limiting action, blank workpiece 01 generally all has predetermined distance from holes, therefore can be provided with on base 1 with on blank workpiece 01 from corresponding spacer pin 16 with holes, as shown in Figure 4, when placing blank workpiece 01, only it need be penetrated spacer pin 16 from correspondence with holes can be limited on base 1 by blank workpiece 01, the dimensional discrepancy avoided because of self problem of blank workpiece 01 or breach and cause spacing not problem accurately, guarantee and improve machining accuracy.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.
Claims (10)
1. outline needs a flexible jig for the workpiece of milling, it is characterized in that: comprise base, mobile gantry device, positioner and control system;
The upper each below of described base installs a cross slide way, the upper surface of described base is disposed with multiple installing hole in length and breadth, the upper surface of described base is provided with the stopping means for spacing blank workpiece, and described stopping means is arranged at intervals on described base according to the outer contour shape of the blank workpiece of required processing by described installing hole;
Described mobile gantry device comprises two root posts, described column is by the slide block symmetrical cross slide way being installed on the both sides up and down of described base respectively, connected by longitudinal fixed cross beam between described two root posts, described two root posts and described fixed cross beam form gantry frame structure, and described gantry frame structure is controlled along the movement of described cross slide way by gantry frame cylinder;
Described positioner comprise for press down in the middle part of blank workpiece press down positioner and multiple can angle positioning device for what press down blank workpiece outline, the described positioner that presses down is installed on described fixed cross beam, describedly multiplely can be installed on described base according to the outer contour shape interval of the blank workpiece of required processing by angle positioning device;
The movement of described control system mobile gantry device according to the working motion TRAJECTORY CONTROL of cutter and control unclamping of single or multiple positioner in described positioner and dodge cutter track.
2. a kind of outline according to claim 1 needs the flexible jig of the elongated workpiece of milling, it is characterized in that: be not provided with stopping means or can the installing hole of angle positioning device be provided with for preventing scrap from falling into pulled out plug in hole.
3. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: be provided with the gripper shoe for propping up blank workpiece in the region that described multiple stopping means that described base is arranged surrounds.
4. a kind of outline according to claim 3 needs the flexible jig of the workpiece of milling, it is characterized in that: described stopping means is spacing backup plate or locating part, and described spacing backup plate is provided with for the spacing step bearing workpiece.
5. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: described gantry frame cylinder is arranged at the upper following side of described base, the upper following side of described base is provided with blocks deckle board for what block that scrap falls into cylinder.
6. a kind of outline according to claim 5 needs the flexible jig of the workpiece of milling, it is characterized in that: the upper following side of described base is also provided with the Tibetan wire frame for the protection of wiring.
7. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: described fixed cross beam is arranged at intervals with multiple installing hole for pressing down positioner described in installing.
8. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: described can angle positioning device be swing clamp cylinder positioner.
9. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: described in press down positioner and describedly can be provided with magnetic switch by angle positioning device.
10. a kind of outline according to claim 1 needs the flexible jig of the workpiece of milling, it is characterized in that: described base be also provided with on blank workpiece from corresponding spacer pin with holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510279931.4A CN104875045B (en) | 2015-05-27 | 2015-05-27 | A kind of outline needs the flexible jig of the workpiece of milling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510279931.4A CN104875045B (en) | 2015-05-27 | 2015-05-27 | A kind of outline needs the flexible jig of the workpiece of milling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104875045A true CN104875045A (en) | 2015-09-02 |
| CN104875045B CN104875045B (en) | 2017-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510279931.4A Active CN104875045B (en) | 2015-05-27 | 2015-05-27 | A kind of outline needs the flexible jig of the workpiece of milling |
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| Country | Link |
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| CN (1) | CN104875045B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900748A (en) * | 2017-12-18 | 2018-04-13 | 无锡优耐特能源科技有限公司 | A kind of limiting device |
| CN111390605A (en) * | 2020-03-30 | 2020-07-10 | 佛山市普拉迪数控科技有限公司 | Full-automatic tool clamp for machining battery tray |
| CN111408778A (en) * | 2020-04-15 | 2020-07-14 | 常州工学院 | Milling machine linkage clamp and control method thereof |
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| CN103934713A (en) * | 2014-05-05 | 2014-07-23 | 西北工业大学 | Needle type locating adjustable hydraulic type clamp for machining of tenon of precisely forged blade |
| CN104084814A (en) * | 2014-07-01 | 2014-10-08 | 东方电气集团东方汽轮机有限公司 | Quick clamping and alignment method and fixture for milling arc segments of stationary blade grid |
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| DE3234669A1 (en) * | 1982-09-18 | 1984-03-22 | Hubert Dipl.-Ing. 5920 Bad Berleburg Bald | Method and device for producing steel parts having at least two bores |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900748A (en) * | 2017-12-18 | 2018-04-13 | 无锡优耐特能源科技有限公司 | A kind of limiting device |
| CN111390605A (en) * | 2020-03-30 | 2020-07-10 | 佛山市普拉迪数控科技有限公司 | Full-automatic tool clamp for machining battery tray |
| CN111408778A (en) * | 2020-04-15 | 2020-07-14 | 常州工学院 | Milling machine linkage clamp and control method thereof |
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| Publication number | Publication date |
|---|---|
| CN104875045B (en) | 2017-11-21 |
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