CN210966486U - Electrode slice vertical bending fixing device - Google Patents
Electrode slice vertical bending fixing device Download PDFInfo
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- CN210966486U CN210966486U CN201921952683.5U CN201921952683U CN210966486U CN 210966486 U CN210966486 U CN 210966486U CN 201921952683 U CN201921952683 U CN 201921952683U CN 210966486 U CN210966486 U CN 210966486U
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Abstract
本实用新型公开了一种电极片垂直折弯固定装置,包括机架及设置在机架上的机头、工作台和驱动装置,驱动装置驱动机头上下运动,机头位于工作台正上方,机头下端设置有上模,工作台上设置有下模,其特征在于,上模设置为倒“V”形结构的弯折夹口,下模设置为倒“V”形结构的凸模,弯折夹口和凸模的夹角均为直角,上模和下模之间形成电极片的折弯工位。本实用新型能够对待加工电极片快速定位,具有结构简单,成本低廉,折弯角度精准,操作简便,可同时检测折弯后的电极片合格率的效果。
The utility model discloses a vertical bending and fixing device for an electrode sheet, which comprises a frame, a machine head, a worktable and a driving device arranged on the frame. The lower end of the machine head is provided with an upper die, and the worktable is provided with a lower die, which is characterized in that the upper die is set as a bending jaw with an inverted "V" shape, and the lower die is set as a punch with an inverted "V" shape. The angle between the bending jaw and the punch is a right angle, and a bending station for the electrode sheet is formed between the upper die and the lower die. The utility model can quickly locate the electrode sheet to be processed, has the advantages of simple structure, low cost, accurate bending angle, simple operation, and can simultaneously detect the qualified rate of the electrode sheet after bending.
Description
技术领域technical field
本实用新型涉及汽车零件加工技术领域,特别涉及一种专用于电极片的垂直折弯固定装置。The utility model relates to the technical field of automobile parts processing, in particular to a vertical bending and fixing device specially used for electrode sheets.
背景技术Background technique
折弯机是钣金行业工件折弯成形的重要设备,折弯加工过程中,需要通过液压或者数控控制上模和下模的相对运动,将金属板进行折弯,根据不同金属板材的角度需求按照折弯线以及角度来计算出折弯的深度,然后再机床上设定好折弯深度,折弯时多是操作员手扶钣金件进行冲压折弯,这种折弯机的角度误差比较大,而且角度合格率取决于操作者的经验,从而导致折弯效果较差,产品合格率低。The bending machine is an important equipment for the bending and forming of workpieces in the sheet metal industry. During the bending process, the relative movement of the upper die and the lower die needs to be controlled by hydraulic pressure or numerical control to bend the metal plate according to the angle requirements of different metal plates. Calculate the bending depth according to the bending line and angle, and then set the bending depth on the machine tool. When bending, the operator usually supports the sheet metal parts for stamping and bending. The angle error of this bending machine is It is relatively large, and the angle pass rate depends on the operator's experience, resulting in poor bending effect and low product pass rate.
实用新型内容Utility model content
本实用新型的目的是提供一种电极片垂直折弯固定装置,具有结构简单,成本低廉,折弯角度精准,操作简便,可同时检测折弯后电极片的合格率的效果。The purpose of the utility model is to provide a vertical bending and fixing device for an electrode sheet, which has the advantages of simple structure, low cost, accurate bending angle, simple operation, and can simultaneously detect the qualified rate of the electrode sheet after bending.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种电极片垂直折弯固定装置,包括机架及设置在机架上的机头、工作台和驱动装置,所述驱动装置驱动机头上下运动,所述机头位于工作台正上方,所述机头下端设置有上模,所述工作台上设置有下模,其特征在于,所述上模设置为倒“V”形结构的弯折夹口,所述下模设置为倒“V”形结构的凸模,所述弯折夹口和凸模的夹角均为直角,所述上模和下模之间形成电极片的折弯工位。A vertical bending and fixing device for an electrode sheet, comprising a frame and a machine head, a worktable and a driving device arranged on the frame, the driving device drives the handpiece to move up and down, and the handpiece is located just above the worktable, so the The lower end of the machine head is provided with an upper die, and the worktable is provided with a lower die, characterized in that the upper die is set as an inverted "V"-shaped bending jaw, and the lower die is set as an inverted "V" ” shaped punch, the angle between the bending jaw and the punch is a right angle, and a bending station for the electrode sheet is formed between the upper die and the lower die.
通过采用上述技术方案,将预折弯的电极片放置在下模上,直接驱动上模下移,不用其他任何调节即可完成折弯固定工作。By adopting the above technical solution, the pre-bent electrode sheet is placed on the lower die, and the upper die is directly driven to move down, and the bending and fixing work can be completed without any other adjustment.
本实用新型的进一步设置为:所述下模设置有圆形凹槽,所述圆形凹槽与电极片圆形凸台的尺寸和位置相适应,所述圆形凹槽的深度小于或等于电极片圆形凸台的厚度。The utility model is further provided as follows: the lower die is provided with a circular groove, the circular groove is adapted to the size and position of the circular boss of the electrode sheet, and the depth of the circular groove is less than or equal to The thickness of the circular boss of the electrode sheet.
通过采用上述技术方案,圆形凹槽与电极片的圆形凸台配合,可对电极片起限位作用,同时确保电极片的圆形凸块在折弯过程中受力均匀,防止发生偏移。By adopting the above technical solution, the circular groove cooperates with the circular protrusion of the electrode sheet, which can limit the position of the electrode sheet, and at the same time ensure that the circular protrusion of the electrode sheet is uniformly stressed during the bending process to prevent deviation from occurring. shift.
本实用新型的进一步设置为:所述下模还设置两个凸台,所述两个凸台沿圆形凹槽对称设置在电极片多边形部位的两侧,所述两个凸台之间的距离与电极片多边形部位宽度相同,所述上模的宽度小于两个凸台之间的距离。The utility model is further provided as follows: the lower die is further provided with two bosses, the two bosses are symmetrically arranged on both sides of the polygonal part of the electrode sheet along the circular groove, and the two bosses are arranged between the two bosses. The distance is the same as the width of the polygonal part of the electrode sheet, and the width of the upper die is smaller than the distance between the two bosses.
通过采用上述技术方案,电极片多边形部位两侧的两个凸台夹紧电极片的多边形部位,防止电极片受力发生翻转,上模的宽度小于两个凸台之间的距离可确保上模的运动不受凸台的影响。By adopting the above technical solution, the two bosses on both sides of the polygonal part of the electrode sheet clamp the polygonal part of the electrode sheet to prevent the electrode sheet from being overturned by force, and the width of the upper die is smaller than the distance between the two bosses to ensure the upper die movement is not affected by the boss.
本实用新型的进一步设置为:所述下模还设置有检测组件,所述检测组件包括凹槽,所述凹槽设置在下模的表面,所述凹槽与电极片的形状和尺寸标准相同,所述凹槽的深度小于或等于电极片的厚度。The utility model is further provided as follows: the lower mold is further provided with a detection component, the detection component includes a groove, the groove is arranged on the surface of the lower mold, and the shape and size of the groove and the electrode sheet are the same, The depth of the groove is less than or equal to the thickness of the electrode sheet.
通过采用上述技术方案,凹槽与折弯后电极片的贴合程度可初步检测折弯后的电极片是否合格。By adopting the above technical solution, the degree of fit between the groove and the bent electrode sheet can be preliminarily detected whether the bent electrode sheet is qualified.
本实用新型的进一步设置为:所述检测组件还包括检测插块,所述检测插块设置为倒“V”形角铁且夹角为直角,所述检测插块设置在电极片一侧且与折弯后的电极片的夹角处高度相同,所述检测插块的长度大于所述电极片夹角处的宽度。The utility model is further provided as follows: the detection assembly further comprises a detection plug, the detection plug is set as an inverted "V"-shaped angle iron and the included angle is a right angle, the detection plug is set on one side of the electrode sheet and The height at the included corner of the bent electrode sheet is the same, and the length of the detection insert is greater than the width at the included angle of the electrode sheet.
通过采用上述技术方案,夹角与电极片标准折弯角度相同的检测插块能否通过电极片夹角的上方可直接检测电极片的折弯角度是否合格,检测插块可完全覆盖电极片的弯折部位,省略其他的角度测量工具和繁琐的检测步骤。By adopting the above technical solution, whether the detection plug with the same angle as the standard bending angle of the electrode sheet can pass above the included angle of the electrode sheet can directly detect whether the bending angle of the electrode sheet is qualified, and the detection plug can completely cover the electrode sheet. For bending parts, other angle measurement tools and cumbersome inspection steps are omitted.
本实用新型的进一步设置为:所述检测组件还包括设置在下模的顶点一侧的检测槽,所述检测槽与检测插块形状和尺寸相同,所述检测插块适配贯穿检测槽与电极片的夹角上方。The utility model is further provided as follows: the detection assembly further comprises a detection slot arranged on the vertex side of the lower die, the detection slot is the same in shape and size as the detection plug, and the detection plug is adapted to penetrate the detection groove and the electrode above the corners of the slices.
通过采用上述技术方案,检测插块通过有一定宽度的适配的检测槽检测电极片的折弯角度,确保检测插块通过电极片的夹角上方时在同一水平面运动,提高检测准确率,检测槽的宽度设置不会影响上模的折弯工作。By adopting the above technical solution, the detection insert detects the bending angle of the electrode sheet through a suitable detection slot with a certain width, so as to ensure that the detection insert moves on the same horizontal plane when passing above the included angle of the electrode sheet, thereby improving the detection accuracy and improving the detection accuracy. The width setting of the slot does not affect the bending work of the upper die.
本实用新型的进一步设置为:所述工作台还设置有检测装置,所述检测装置包括支架、导轨和滑块,所述导轨通过支架设置在检测槽外侧,所述导轨另一端与机架固定连接,所述滑块与导轨滑动配合,所述滑块靠近下模的一侧还设置有连杆,所述连杆靠近下模的一端与检测插块固定连接。The utility model is further provided as follows: the worktable is further provided with a detection device, the detection device includes a bracket, a guide rail and a slider, the guide rail is arranged outside the detection slot through the bracket, and the other end of the guide rail is fixed to the frame The slider is slidably matched with the guide rail, the side of the slider close to the lower mold is also provided with a connecting rod, and the end of the connecting rod close to the lower mold is fixedly connected with the detection insert block.
通过采用上述技术方案,检测插块沿导轨方向运动,确保检测插块通过折弯后的电极片的夹角上方时始终在同一水平面运动,提高检测准确率。By adopting the above technical solution, the detection plug moves along the direction of the guide rail to ensure that the detection plug always moves on the same horizontal plane when passing above the angle of the bent electrode sheet, thereby improving the detection accuracy.
本实用新型的进一步设置为:所述检测装置还包括驱动杆,所述驱动杆一端与上模一侧铰接,另一端与滑块铰接,驱动杆与导轨设置在同一平面,所述驱动杆连接导轨的一端向远离下模一侧倾斜。The utility model is further provided as follows: the detection device further comprises a driving rod, one end of the driving rod is hinged with one side of the upper die, and the other end is hinged with the slider, the driving rod and the guide rail are arranged on the same plane, and the driving rod is connected One end of the guide rail is inclined to the side away from the lower die.
通过采用上述技术方案,驱动装置带动检测插块沿“V”形槽和折弯后电极片夹角上表面运动,不添加动力系统的情况下可完成检测插块的移动,减少人员操作步骤,使操作更加简便,驱动杆的长度大于上模距下模的最远距离,且导轨的长度大于驱动杆的长度保证滑块始终在导轨上滑动,同时,上模上移至最高处时检测插块恰好完全覆盖电极片的弯折部位完成检测工作,上模下移适当高度时,检测插块完全退出折弯工位且始终不会脱离检测槽。By adopting the above technical solution, the driving device drives the detection plug to move along the "V"-shaped groove and the upper surface of the angle between the bent electrode sheet, and the movement of the detection plug can be completed without adding a power system, reducing the number of personnel operation steps. To make the operation easier, the length of the drive rod is greater than the farthest distance between the upper die and the lower die, and the length of the guide rail is greater than the length of the drive rod to ensure that the slider always slides on the guide rail. At the same time, the upper die moves to the highest position to detect the insertion The block just completely covers the bending part of the electrode sheet to complete the detection work. When the upper die moves down to an appropriate height, the detection insert completely exits the bending station and never leaves the detection slot.
本实用新型的进一步设置为:检测装置还包括供连杆滑动的导向筒,所述导向筒一端与滑块靠近下模的一侧固定连接,所述连杆通过弹簧与导向筒固定连接。The utility model is further provided as follows: the detection device further comprises a guide cylinder for the connecting rod to slide, one end of the guide cylinder is fixedly connected to the side of the slider close to the lower die, and the connecting rod is fixedly connected to the guide cylinder through a spring.
通过采用上述技术方案,导向筒保证连杆的移动方向,进一步确保检测插块的移动方向,若折弯后的电极片不合格,检测插块无法通过折弯后电极片夹角上表面,弹簧可保护检测装置和驱动装置不受损伤。By adopting the above technical solution, the guide cylinder ensures the moving direction of the connecting rod, and further ensures the moving direction of the detection plug. The detection device and the drive device can be protected from damage.
本实用新型的有益效果是:上模和下模根据待加工的电极片标准角度设置,不用做任何调整即可进行折弯工作,同时可检测折弯后的折弯角度是否合格,具有结构简单,成本低廉,折弯角度精准,操作简便的效果。The beneficial effects of the utility model are as follows: the upper die and the lower die are set according to the standard angle of the electrode sheet to be processed, and the bending work can be performed without any adjustment. , low cost, accurate bending angle and easy operation.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型一种电极片垂直折弯固定装置的结构示意图;1 is a schematic structural diagram of a vertical bending and fixing device for an electrode sheet of the present invention;
图2是本实用新型一种电极片的结构示意图;Figure 2 is a schematic structural diagram of an electrode sheet of the present invention;
图3是本实用新型一种电极片垂直折弯固定装置与电极片配合的结构示意图;FIG. 3 is a schematic structural diagram of a vertical bending and fixing device of an electrode sheet of the present invention that cooperates with an electrode sheet;
图中:1.机架;2.机头;3.工作台;4.电极片;41.圆形凸台;42.多边形部位;5.上模;6.下模;61.圆形凹槽;62.凸台;63.凹槽;7.检测组件;71.检测插块;72.检测槽;8.检测装置;81.支架;82.驱动杆;83.导轨;84.滑块;85.连杆;86.导向筒。In the figure: 1. Frame; 2. Machine head; 3. Worktable; 4. Electrode sheet; 41. Circular boss; 42. Polygonal part; 5. Upper die; 6. Lower die; 62. Boss; 63. Groove; 7. Detection component; 71. Detection insert; 72. Detection slot; 8. Detection device; 81. Bracket; 82. Drive rod; 83. Guide rail; 84. Slider ; 85. Connecting rod; 86. Guide cylinder.
具体实施方式Detailed ways
下面将结合具体实施例对本实用新型的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
当部件被称为“设置于”另一个部件,它可以直接在另一个部件上或者也可以存在居中的部件,“设置”表示一种存在的方式,可以是连接、安装、固定连接、活性连接等连接方式。当一个部件被认为是“连接”另一个部件,它可以是直接连接到另一个部件或者可能同时存在居中部件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。When a part is said to be "disposed on" another part, it may be directly on the other part or there may be an intervening part, "disposed" means a way of existence, which can be connection, installation, fixed connection, active connection etc. connection. When a part is said to be "connected" to another part, it can be directly connected to the other part or there may be an intervening part at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
实施例:一种电极片垂直折弯固定装置,参见图1-2,包括机架1及设置在机架1上的机头2、工作台3和驱动装置(未示出),驱动装置驱动机头2上下运动,机头2位于工作台3正上方,机头2下端设置有上模5,工作台3上设置有下模6,上模5设置为倒“V”形结构的弯折夹口,下模6设置为倒“V”形结构的凸模,弯折夹口和凸模的夹角均为直角,上模5和下模6之间形成电极片4的折弯工位,下模6设置有圆形凹槽61和两个凸台62,圆形凹槽61与电极片4圆形凸台41的尺寸和位置相适应,圆形凹槽61的深度小于或等于电极片4圆形凸台41的厚度,两个凸台62沿圆形凹槽61对称设置在电极片4多边形部位42两侧,两个凸台62之间的距离与电极片4多边形部位42宽度相同,将待加工电极片4的圆形凸台41置于圆形凹槽61内起限位作用,下模6两侧的凸台62同时对电极片4起夹紧作用,确保电极片4在受力情况下不会发生偏移,驱动装置驱动上模5下移一定距离即可完成折弯工作。Example: a vertical bending and fixing device for electrode sheets, see Figures 1-2, including a frame 1 and a
参见图1,下模6还设置有检测组件7,检测组件7包括设置在下模6表面的凹槽63,凹槽63与电极片4的形状和尺寸的标准相适应且深度小于或等于电极片4的厚度,检测折弯后的电极片4与凹槽63的配合程度即可初步确定电极片4的折弯是否合格。Referring to FIG. 1 , the
参见图1和图3,检测组件7还包括设置在下模6的顶点一侧的检测槽72和检测插块71,检测槽72和检测插块71均设置为倒“V”形结构且夹角为直角,检测槽72与检测插块71形状和尺寸相同,检测插块71设置在电极片4一侧且与折弯后的电极片4的夹角处高度相同,检测插块71的长度大于电极片4夹角处的宽度保证检测插块71能够完全覆盖电极片4上方,检测插块71的夹角与电极片4标准折弯角度相同,检测插块71适配贯穿检测槽72与电极片4的夹角上方,推动检测插块71看能否贯穿检测槽72与电极片4的夹角上方即可检测电极片4折弯角度是否合格,省略其他的角度测量工具和繁琐的检测步骤。Referring to FIGS. 1 and 3 , the detection assembly 7 further includes a
参见图3,工作台3还设置有检测装置8,检测装置8包括支架81、导轨83、滑块84、连杆85、导向筒86和驱动杆82,导轨83通过支架81设置在检测槽72外侧,导轨83另一端与机架1固定连接,滑块84与导轨83滑动配合,滑块84靠近下模6的一侧还设置有导向筒86,导向筒86一端与滑块84靠近下模6的一侧固定连接,连杆85靠近下模6的一端与检测插块71的上端固定连接,另一端通过弹簧(未示出)与导向筒86固定连接,驱动杆82一端与上模5一侧铰接,另一端与滑块84铰接,驱动杆82连接导轨83的一端向远离下模6一侧倾斜且与导轨83设置在同一平面,检测装置8伴随上模5的上下移动驱动检测插块71沿检测和折弯后电极片4夹角上表面运动,上模5上移时,检测插块71向靠近电极片4方向移动,若检测插块71能够贯穿检测槽72与电极片4的夹角上方则折弯角度合格,上模5下移时,检测插块71向远离电极片4方向移动至完全退出电极片4上表面,停止设备,更换其他待加工的电极片4进行加工,不影响设备的正常工作,若上模5上移时,检测插块71无法通过电极片4上表面,则折弯不合格,调整设备继续下移重新进行折弯工作。Referring to FIG. 3 , the
以上对本实用新型所提供的一种电极片垂直折弯固定装置进行了详细介绍。本文中应用了具体实施例对本实用新型的实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The vertical bending and fixing device for an electrode sheet provided by the present invention has been described in detail above. The embodiments of the present invention are described herein by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present utility model, some improvements and modifications can also be made to the present utility model, and these improvements and modifications also fall into the protection of the claims of the present utility model. within the range.
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