Full-automatic numerical control list bound edge steel structure forming machine
Technical field
The present invention relates to steel construction production field more particularly to a kind of full-automatic numerical control list bound edge steel structure forming machines.
Background technology
In steel construction production field, steel plate presses rib molding since material plate longer dimension, weight are big, and processing is more tired
Difficulty needs worker to carry out auxiliary feeding and adjusting, labor intensive, the equipment production process of traditional mode of production steel construction in transmission
Complexity, efficiency are low, of high cost, and the steel construction assembling product produced gets up, and gap is big, needs to inject the disadvantages such as fluid sealant reinforcing
End, the plate quality in production is relatively low compared with undercut production efficiency, and generation waste material is more, and production cost is high, the steel knot present on
The problem of structure production field, is badly in need of solving.
Invention content
In order to solve the deficiencies in the prior art, the present invention provides a kind of simple in structure, easy to operate, steel plate forming rates
Height, product quality is high, seamless, need not break fluid sealant, reduces production cost, moulding neat appearance, good waterproof performance, less manpower
Cost, production efficiency faster, do not generate the steel plate-forming machine of waste material completely.
The technical solution adopted in the present invention is as follows:A kind of full-automatic numerical control list bound edge steel structure forming machine, including machine
Steel plate carriage, other end setting is arranged in frame, steel plate carriage, molding Wheels group arrangement and decompressor, described rack one end
Decompressor;The briquetting roller assembling installs in rack;
The molding Wheels group arrangement includes side guard plate, molding axle bracket, molding wheel shaft and briquetting roller group, the side shield
Plate is symmetricly set on upper rack both sides, and axially spaced-apart has been uniformly arranged adjusting mounting groove, the adjusting peace on the side guard plate of both sides
Molding axle bracket is installed in tankage, molding wheel shaft is horizontally installed on both sides molding axle bracket, is molded on wheel shaft and installs
There is briquetting roller group, it is characterised in that:The briquetting roller group include be mounted on molding wheel shaft on active briquetting roller and mounted at
The plastotype briquetting roller on type wheel shaft top is disposed with shape difference along rack axial direction from steel plate carriage to decompressor
Briquetting roller group one, briquetting roller group two, briquetting roller group three, briquetting roller group four, briquetting roller group five and briquetting roller group six;
The briquetting roller group one is arranged three groups, and the briquetting roller group one includes active briquetting roller one and plastotype briquetting roller one,
The active briquetting roller one is mounted on molding wheel shaft, radial in the middle part of one outer wall of active briquetting roller to be provided with the groove to concave,
It is radial in the middle part of plastotype briquetting roller one outer wall that outwardly convex boss is set, the groove at one middle part of the active briquetting roller and plastotype at
The boss at one middle part of type wheel coordinates pressing steel plate;
The briquetting roller group two is arranged two groups, and the briquetting roller group two includes active briquetting roller two and plastotype briquetting roller two,
The active briquetting roller two is mounted on molding wheel shaft, and two outer wall of active briquetting roller is that the thick intermediate thin and both ends thick portion in both ends is round
Taper, cone wheel are arranged at the both ends of active briquetting roller, and plastotype briquetting roller two is conical idler wheel, is mounted on active briquetting roller
Two both ends rotate with the conical boss cooperation of active briquetting roller two, steel are placed in two intermediate groove of active briquetting roller and rack
The platform of plate coordinates pressing steel plate;
The briquetting roller group three is arranged two groups, and the briquetting roller group three includes active briquetting roller three and plastotype briquetting roller three,
The active briquetting roller three is mounted on molding wheel shaft, and it is in the thick intermediate thin cone in outer end, centre that active briquetting roller three, which is two,
Three centre position of active briquetting roller, which is provided with, places the space that steel plate is placed, and plastotype briquetting roller three is conical idler wheel, is mounted on
The both ends of active briquetting roller three rotate, three intermediate groove of active briquetting roller and machine with the conical boss cooperation of active briquetting roller three
The platform that steel plate is placed on frame coordinates pressing steel plate;
The briquetting roller group four is arranged two groups, and the briquetting roller group four includes active briquetting roller four and plastotype briquetting roller four,
The active briquetting roller four is mounted on molding wheel shaft, and active briquetting roller four is made of two wheels in cone, two wheels
Sub- centre position is provided with the platform for the steel plate for being placed through crimp, and plastotype briquetting roller four is mounted on active briquetting roller four
Centre position coordinates pressing steel plate with active briquetting roller four;
The briquetting roller group five is arranged three groups, and the briquetting roller group five includes active briquetting roller five and plastotype briquetting roller five,
Five level of active briquetting roller is welded on briquetting roller axis, is symmetrical centre balanced welding on molding wheel shaft with plastotype briquetting roller five
Two groups are connect, the setting of plastotype briquetting roller five is cone at centre position, five both ends of plastotype briquetting roller, and centre position is boss, with
Active briquetting roller five coordinates pressing steel plate;
The briquetting roller group six is arranged one group, and the briquetting roller group six includes active briquetting roller six, the active briquetting roller
Six are arranged in the side of rack.
Preferably, the molding Wheels group arrangement further includes drive sprocket, by movable sprocket, chain and motor, the molding
It is mounted on wheel shaft by movable sprocket, adjacent to be set with chain between movable sprocket two-by-two, the drive sprocket setting exists
On motor, drive sprocket and chain is set between movable sprocket.
Preferably, the drive sprocket setting at least two, the motor setting at least two.
Preferably, being provided with motor mount in the rack, the motor is mounted on motor mount.
Preferably, the decompressor includes portal frame, hydraulic cylinder, upper mold and lower die, the portal frame is perpendicular
Directly be fixedly mounted in rack, in the middle part of the portal frame upper beam setting hydraulic cylinder is installed, the piston rod of the hydraulic cylinder to
Under stretch into portal frame, the hydraulic cylinder piston rod level inside portal frame is installed with upper mold, corresponding with upper mold
Rack on level be installed with lower die, the closing face of upper mold and lower die is provided with mutually matched concave convex groove structure.
Preferably, being provided with into type steel support platform in rack on the outside of the decompressor.
Preferably, being provided with adjusting bolt on the adjusting mounting groove.
Preferably, the central rack position is provided with the power control cabinet of control motor action, it is arranged in the power control cabinet
It is useful for the programmable controller of control motor operating.
Preferably, being provided with the throttle valve for adjusting hydraulic cylinder speed on the hydraulic cylinder.
Preferably, being provided at least three support beams on side guard plate described in both sides.
The advantageous effect that technical solution provided by the invention is brought is:The double-contracting edge forming steel made by extrusion forming
Seamless need not beat every square of cost of fluid sealant and drop to 12 yuans from original 18 yuans, and moulding is neat
Faster, and the present invention does not generate waste material completely in being processed into shaped steel for beauty, good waterproof performance, less manpower cost, production efficiency,
Power is provided by motor, is driven by sprocket wheel chain, the control of motor is realized by programmable controller:Power supply, production number
It measures, length, speed, cutter lifting, control speed of production, quantity, length can be controlled by setup parameter, realize circle entirely certainly
Dynamic metaplasia production is at shaped steel;Manual mode and automatic mode can be selected on power control cabinet operation panel simultaneously, set under automatic mode
Good quantity, length, machine completely can automatic job, do not need manual operation, can be free under manual mode.It can be seen that this hair
Bright to have substantive distinguishing features outstanding and significant progress compared with prior art, the advantageous effect implemented is also aobvious and easy
See.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is the structural front view of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the right view of figure;
Fig. 4 is the structural schematic diagram of briquetting roller group 1 of the present invention;
Fig. 5 is the structural schematic diagram of briquetting roller group 27 of the present invention;
Fig. 6 is the structural schematic diagram of briquetting roller group 38 of the present invention;
Fig. 7 is the structural schematic diagram of briquetting roller group 49 of the present invention;
Fig. 8 is the structural schematic diagram of briquetting roller group 5 10 of the present invention;
In figure, 1 is rack, and 2 be steel plate carriage, and 3 be side guard plate, and 4 be molding axle bracket, and 5 be briquetting roller
Axis, 6 be briquetting roller group one, and 61 be active briquetting roller one, and 62 be plastotype briquetting roller one, and 7 be briquetting roller group two, based on 71
Dynamic briquetting roller two, 72 be plastotype briquetting roller two, and 8 be briquetting roller group three, and 81 be active briquetting roller three, and 82 be plastotype briquetting roller
Three, 9 be briquetting roller group four, and 91 be active briquetting roller four, and 92 be plastotype briquetting roller four, and 10 be briquetting roller group five, and 101 are
Active briquetting roller five, 102 be plastotype briquetting roller five, and 11 be briquetting roller group six, and 111 be active briquetting roller six, and 12 be drive chain
Wheel, 13 is, by movable sprocket, 14 are chain, and 15 be motor, and 16 be portal frame, and 17 be hydraulic cylinder, and 18 be upper mold, and 19 are
Lower die, 20 is adjust mounting groove, and 21 be motor mount.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention
Formula is described in further detail.
Embodiment one
As shown in Fig. 1,2, a kind of full-automatic numerical control list bound edge steel structure forming machine, including rack 1, steel plate carriage
2, it is molded Wheels group arrangement and decompressor, steel plate carriage 2 is arranged in 1 one end of rack, and decompressor is arranged in the other end, from
It will be sent into steel plate-forming machine for processing steel plate on steel plate carriage 1, decompressor is arranged in the last of steel plate-forming machine, main
If for molding steel plate is cut off.Briquetting roller assembling installs in rack 1, is molded Wheels group arrangement by one step one of steel plate
Walk extrusion forming, finally obtain needs at shaped steel.
Molding Wheels group arrangement includes side guard plate 3, molding axle bracket 4, is molded wheel shaft 5 and briquetting roller group, in order to
Safety when processing is improved, symmetrically axially spaced-apart is uniformly distributed on 1 top both sides of rack, both sides side guard plate 3 for side guard plate 3
At least three adjusting mounting grooves 20 are provided with, the installation of molding wheel shaft 5 is facilitated;It adjusts in mounting groove 20 and molding is installed
Axle bracket 4, both sides, which are molded on axle bracket 4, is horizontally installed with molding wheel shaft 5, is molded on wheel shaft 5 and is equipped with molding
Wheel group, briquetting roller group to steel plate squeeze moulding;Briquetting roller group includes the active briquetting roller being mounted on molding wheel shaft 5
With the plastotype briquetting roller mounted on molding wheel shaft lower part, along 1 axial direction of rack from steel plate carriage to decompressor successively
It is provided with variform briquetting roller group 1, briquetting roller group 27, briquetting roller group 38, briquetting roller group 49, briquetting roller group
5 10 and briquetting roller group 6 11, one 6 pairs of steel plates of briquetting roller group carry out the first steps and squeeze moulding, and rough shape occurs in steel plate
Shape profile, and then briquetting roller group 27 continue to steel plate squeeze it is moulding, steel plate obtains further plasticity, briquetting roller group 38
Steel plate is continued to squeeze it is moulding, and so on, briquetting roller group 49, briquetting roller group 5 10, briquetting roller group 6 11 are successively to steel
Plate squeezes plasticity, finally obtains double-contracting edge forming steel.
As shown in Fig. 4, in order to ensure raw steel plastotype is thorough, briquetting roller group 1 is arranged three groups, successively to steel plate
Extruding plastotype is carried out, briquetting roller group 1 includes active briquetting roller 1 and plastotype briquetting roller 1, active briquetting roller one
61 are mounted on molding wheel shaft 5, radial in the middle part of active briquetting roller one 61 outer wall to be provided with the groove to concave, plastotype at
Radial in the middle part of one 62 outer wall of type wheel that outwardly convex boss is arranged, the groove at one 61 middle part of active briquetting roller is molded with plastotype
The boss cooperation pressing steel plate for taking turns one 62 middle parts, by the extruding of active briquetting roller 1 and plastotype briquetting roller 1,
It is recessed in the middle part of steel plate, completes the first step of steel plate forming;
As shown in Fig. 5, into overmolding wheel group 1, tentatively molding steel plate is transported to briquetting roller group 27
Place, briquetting roller group 27 are arranged two groups, and briquetting roller group 27 includes active briquetting roller 2 71 and plastotype briquetting roller 2 72,
Active briquetting roller 2 71 is mounted on molding wheel shaft 5, and 2 71 outer wall of active briquetting roller is that the thick intermediate thin and both ends in both ends are thick
Portion is cone, and cone wheel is arranged at the both ends of active briquetting roller 71, it is ensured that places the active briquetting roller two of steel plate in centre
71 are fixed on molding wheel shaft 5, and active briquetting roller 2 71 is avoided to be moved radially on molding wheel shaft 5;Plastotype briquetting roller
2 72 be conical idler wheel, is mounted on the both ends of active briquetting roller 2 71, with the conical boss of active briquetting roller 2 71
Cooperation rotation, 2 71 intermediate groove of active briquetting roller coordinate pressing steel plate with the platform for placing steel plate in rack, steel plate are squeezed
Compressive strain;
As shown in Fig. 6, briquetting roller group 38 is reached by the steel plate that briquetting roller group 27 is further deformed, at
Type wheel group 38 be arranged two groups, briquetting roller group 38 include active briquetting roller 3 81 and plastotype briquetting roller 3 82, actively at
Type wheel 3 81 is mounted on molding wheel shaft 5, and it is in the thick intermediate thin cone in outer end, centre that active briquetting roller 3 81, which is two,
3 81 centre position of active briquetting roller, which is provided with, places the space that steel plate is placed, and plastotype briquetting roller 3 82 is that cone rolls
Wheel is mounted on the both ends of active briquetting roller 3 81, rotates with the conical boss cooperation of active briquetting roller 3 81, is actively molded
It takes turns 3 81 intermediate grooves and places the platform cooperation pressing steel plate of steel plate in rack 1, it is ensured that steel plate squeezes out required impression
;
As shown in Fig. 7, briquetting roller group 49 is reached by the steel plate that briquetting roller group 38 is further deformed, at
Type wheel group 49 be arranged two groups, briquetting roller group 49 include active briquetting roller 4 91 and plastotype briquetting roller 4 92, actively at
Type wheel 4 91 is mounted on molding wheel shaft 5, and active briquetting roller 4 91 is made of two wheels in cone, two wheels
Sub- centre position is provided with the platform for the steel plate for being placed through crimp, and plastotype briquetting roller 4 92 is mounted on active briquetting roller
4 91 centre position coordinates pressing steel plate, plastotype briquetting roller 4 92 to be intermediate thin both ends with active briquetting roller 4 91
Slightly, pressing steel plate, steel plate is coordinated to obtain being pressed further by deformation with active briquetting roller 4 92;
As shown in figure 8, reaching briquetting roller group 5 10, molding by the steel plate that briquetting roller group 49 is further deformed
Wheel group 5 10 is arranged three groups, and briquetting roller group 5 10 includes active briquetting roller 5 101 and plastotype briquetting roller 5 102, active
5 101 level of briquetting roller is welded on briquetting roller axis 5, with plastotype briquetting roller 5 102 be symmetrical centre molding wheel shaft 5 on
Two groups are symmetrically welded, for the setting of plastotype briquetting roller 5 102 in centre position, 5 102 both ends of plastotype briquetting roller are cone, in
Meta position is set to boss, coordinates pressing steel plate with active briquetting roller 5 101;
As shown in Fig. 2, steel plate basic forming, steel plate reaches briquetting roller 6 11, and briquetting roller group 6 11 is arranged one group,
Briquetting roller group 6 11 includes active briquetting roller 6 111, and active briquetting roller 6 111 is arranged in the side of rack, active briquetting roller
Six squeeze out a bound edge of steel plate, squeeze out single bound edge steel plate at this time.
In order to realize it is each molding wheel shaft between transmission, transmission mechanism can be rack pinion, toothed belt transmission,
Sprocket wheel chain is driven, and in order to adapt to rugged environment, sprocket wheel chain transmission is more preferably to select;Molding Wheels group arrangement further includes actively
Sprocket wheel 12, by movable sprocket 13, chain 14 and motor 15, be molded on wheel shaft 5 and be mounted on by movable sprocket 13, it is adjacent
Chain 14 is set between movable sprocket 13 two-by-two, drive sprocket 12 is arranged on motor 15, drive sprocket 12
With by setting chain 14 between movable sprocket 13, motor 15 drives drive sprocket 12 to rotate, and drive sprocket 12 passes through chain
The driving of item 14 is rotated by movable sprocket 13, is driven by being realized by chain 14 between movable sprocket 13.
In order to facilitate the rotating speed for adjusting briquetting roller group 1, briquetting roller group 27 and briquetting roller group 38 and timely adjusting
The working condition of each wheel group is respectively provided at least one motor 15 at each wheel group, is arranged one on each motor 15
Drive sprocket 12 realizes transmission, the i.e. setting of drive sprocket 12 at least two, the setting of motor 15 at least two.
It is installed in order to facilitate the installation of motor and motor reliable and stable, motor mount is provided in rack 1
21, motor 15 is mounted on motor mount 21.
As shown in Fig. 3, for convenience cut in time at shaped steel, decompressor include portal frame 16, hydraulic cylinder 17,
Upper mold 18 and lower die 19, portal frame 16 are fixedly mounted on vertically in rack 1,16 upper beam of portal frame
Middle part setting is equipped with hydraulic cylinder 17, and for hydraulic cylinder 17 to provide power at the shearing of shaped steel, the piston rod of hydraulic cylinder 17 is downward
It stretching into portal frame 16, the 17 piston rod level of hydraulic cylinder inside portal frame 16 is installed with upper mold 18, with
Level is installed with lower die 19 in 18 corresponding rack 1 of upper mold, and upper mold 18 and the closing face of lower die 19 are provided with
Mutually matched concave convex groove structure.
Above-mentioned hydraulic cylinder can also be cylinder, in order to adapt to adverse circumstances and cut into the stabilization of shaped steel facilitate control
The stroke of piston rod, hydraulic cylinder are more preferably to select.
It deforms in order to prevent at shaped steel, the installation of type steel support platform motor is provided with into the rack on the outside of decompressor
Seat 21 supports into shaped steel at type steel support platform, prevents into shaped steel and deform.
In order to facilitate the molding wheel shaft 5 for being mounted on and adjusting on mounting groove 20 is adjusted, adjusts and be provided with tune on mounting groove 20
Save bolt(It marks not in the drawings).
In order to control motor and facilitate the rotating speed of regulation motor 15,1 medium position of rack is provided with control motor
The power control cabinet of action(It marks not in the drawings), the programmable controller for controlling motor operating is provided in power control cabinet(Not
It marks in the accompanying drawings), the rotating speed of programmable controller control motor.
In order to facilitate the movement velocity of 17 piston rod of hydraulic cylinder is adjusted, it is provided on hydraulic cylinder 17 for adjusting hydraulic pressure
The throttle valve of cylinder speed(It marks not in the drawings), throttle valve can adjust oil inlet quantity in hydraulic cylinder, and then control hydraulic cylinder
The speed of service.
In order to ensure the stable fastness of side guard plate, at least three support beams are provided on both sides side guard plate 3(Do not exist
It is marked in attached drawing).
Specific work process:
Power control cabinet interior power is opened, starts motor 15, the driving molding wheel apparatus rotation of motor 15, steel plate passes through at this time
Steel plate conveyor 2 enters steel structure forming machine, and steel plate first passes through briquetting roller group 1, the preliminary crimp of steel plate, steel plate
It moves on by briquetting roller group 27, briquetting roller group 38, briquetting roller group 49, briquetting roller group 5 10 and briquetting roller group
6 11, in the process steel plate pass through continuous crimp, obtain double-contracting edge forming steel;Then reach regulation as shaped steel
Length, the hydraulic cylinder 17 of decompressor are acted, will be cut off at shaped steel, just obtain specific length at shaped steel.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.