CN104858655A - Pumping S pipe valve high-precision automatic assembly system and use method thereof - Google Patents
Pumping S pipe valve high-precision automatic assembly system and use method thereof Download PDFInfo
- Publication number
- CN104858655A CN104858655A CN201510296399.7A CN201510296399A CN104858655A CN 104858655 A CN104858655 A CN 104858655A CN 201510296399 A CN201510296399 A CN 201510296399A CN 104858655 A CN104858655 A CN 104858655A
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- China
- Prior art keywords
- assembling stand
- pipe
- pumping
- pipe end
- pipe valve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
Abstract
The invention discloses a pumping S pipe valve high-precision automatic assembly system and a use method thereof. The assembly system comprises an assembly platform, a large pipe end assembly base and a small pipe end assembly base. The side of the assembly platform is fixedly connected with a horizontal adjustment plate, the tail end of the horizontal adjustment plate is provided with a horizontal adjustment motor, the front end of the horizontal adjustment plate is fixedly connected with a horizontal adjustment block, the horizontal adjustment motor is connected with a horizontal adjustment screw, the horizontal adjustment screw penetrates the horizontal adjustment block to be connected with the large pipe end assembly base, and the bottom of the large pipe end assembly base is movably connected with a horizontal sliding seat. The pumping S pipe valve high-precision automatic assembly system has the advantages that the pumping S pipe valve high-precision automatic assembly system is convenient to use and simple in structure; the assembly working efficiency is high, the assembly accuracy of an S pipe valve is improved; the diameter of a three-jaw chuck is adjusted according to the sizes of openings at the two ends of the S pipe valve; the overall assembly length can be adjusted according to the length requirements of the S pipe valve, the rapid assembly is achieved, the assembly accuracy is guaranteed, and the system is flexible to operate, saves labor, is convenient and reduces processing cost.
Description
Technical field
The present invention relates to a kind of pipe valve mounting plate and using method thereof, especially relate to the High Precision Automatic assembly system of a kind of pumping S pipe valve and using method thereof.
Background technology
The valve member that S pipe valve is commonly used within the pumping system, because the shape of S pipe valve is special, interposition S manages, two ends are fixedly connected with big and small sheath, and currently available technology is after having been assembled by one end pipe box and pipe shaft, then carries out the erection of the other end, the center of aligning three pipe fitting parts is difficult in assembling process, two ends sleeve pipe and pipe shaft that S pipe valve easily occurs in assembling process occur eccentric, and assembling decentraction, three pipe fitting Assembly of the parts height check the problems such as inaccurate.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, and provide a kind of S pipe valve assembly work efficiency high, improve assembly precision, the operation lightly laborsaving High Precision Automatic assembly system of a kind of pumping S pipe valve and using method thereof easily.
The High Precision Automatic assembly system of a kind of pumping S pipe valve of the present invention, described assembly system comprises mounting plate, large pipe end assembling stand, little pipe end assembling stand, described mounting plate side is fixedly connected with and laterally adjusts plate, described laterally adjustment plate tail end is provided with and laterally adjusts motor, described laterally adjustment front edge of board is fixedly connected with horizontal adjustment block, described laterally adjustment motor is connected with horizontal adjustment screw rod, described laterally adjustment screw rod is connected with large pipe end assembling stand through horizontal adjustment block, is flexibly connected bottom described large pipe end assembling stand with horizontal sliding seat; Described mounting plate front end is installed with and longitudinally adjusts plate, described longitudinally adjustment plate is installed with and longitudinally adjusts motor, described longitudinally adjustment motor front end is connected with and longitudinally adjusts screw rod, described longitudinally adjustment screw rod is through longitudinal adjustment block, the front end of described longitudinal adjustment block is connected with little pipe end assembling stand, establishes longitudinal sliding motion seat to be flexibly connected bottom described little pipe end assembling stand; Described mounting plate upper surface offers bracket slideway, is provided with bracket in described bracket slideway.
Gripping mechanism is provided with in described large pipe end assembling stand and little pipe end assembling stand, the side of described large pipe end assembling stand is provided with infrared transmitter, described little pipe end assembling stand side is provided with infrared receiver, and described infrared transmitter is connected with hydraulic control station by holding wire with infrared receiver.
Described gripping mechanism is scroll chuck, and the large pipe end assembling stand side of the position of described gripping mechanism horizontal center line is provided with infrared transmitter, and the little pipe end assembling stand side of the position of described gripping mechanism horizontal center line is provided with infrared receiver.
The lower end of described little pipe end assembling stand is provided with cross sliding seat, and described cross sliding seat upper end is provided with lifting arm, and described lifting arm upper end and gripping mechanism are threaded connection, and described cross sliding seat lower end is connected with hydraulic control station by conduit under fluid pressure.
Described mounting plate is provided with bracket slideway, is provided with bracket in described bracket slideway, described bracket lower end is connected with hydraulic control station by conduit under fluid pressure.
The upper end of described bracket is provided with lifting frame, and described lifting frame is connected with bracket by screw thread, and described lifting frame upper surface is provided with feeler, and described feeler is connected with hydraulic control station by holding wire.
Described horizontal sliding seat and gripping mechanism contact surface are provided with lubricating oil track, and lubricating oil track is connected with the grease nipple on horizontal sliding seat surface.
Described hydraulic control station comprises control system and hydraulic system, and described infrared receiver and feeler are by signal transmission to control system, and the lifting arm of control system hydraulic control system and bracket stretch.
The High Precision Automatic assembly system using method of a kind of pumping S pipe valve, comprises the following steps:
The large sleeve pipe of pumping S pipe valve is placed in the gripping mechanism of large pipe end assembling stand by step one, and large sleeve pipe is fixed by gripping mechanism;
The small casing of pumping S pipe valve is placed in the gripping mechanism of little pipe end assembling stand by step 2, and small casing is fixed by gripping mechanism;
Step 3 adjusts the infrared transmitter of large pipe end assembling stand sidewall, is controlled the height of lifting arm, adjust little pipe end assembling stand, make the infrared receiver on infrared transmitter and little pipe end assembling stand sidewall be in same level height by hydraulic control station;
The valve body of pumping S pipe valve is placed on the lifting frame of bracket by step 4, according to the level height of outside line transmitter, controlled the height of bracket by hydraulic control station, make the horizontal centre of the valve body of pumping S pipe valve and the horizontal centre of large sleeve pipe and small casing be in uniform height.
The invention has the beneficial effects as follows: (1) is easy to use, and structure is simple; Assembly work efficiency is high, the assembly precision of raising S pipe valve, the present invention is according to the size of the both ends open of S pipe valve, adjustment scroll chuck diameter, realizes S pipe valve pipe shaft and two ends sleeve pipe at sustained height by the height adjusting little pipe end assembling stand, regulates S pipe valve pipe shaft height by HYDRAULIC CONTROL SYSTEM bracket, can also according to the length requirement of S pipe valve, adjustment assembly entire length, realizes quick assembling, ensures assembly precision, operate light and handy laborsaving convenience, lower processing cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of little pipe end assembling stand of the present invention.
Fig. 3 is sectional view of the present invention.
In figure: mounting plate 1, laterally adjustment plate 2, laterally adjustment motor 3, horizontal adjustment block 4, laterally adjustment screw rod 5, infrared transmitter 6, large pipe end assembling stand 7, gripping mechanism 8, horizontal sliding seat 9, bracket slideway 10, bracket 11, little pipe end assembling stand 12, longitudinal sliding motion seat 13, longitudinal adjustment block 14, longitudinally adjustment motor 15, longitudinally adjustment plate 16, hydraulic control station 17, cross sliding seat 18, lifting arm 19, infrared receiver 20, lifting frame 21, feeler 22, longitudinally adjustment screw rod 23.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further.
In the drawings, the High Precision Automatic assembly system of a kind of pumping S pipe valve of the present invention, described system comprises mounting plate 1, large pipe end assembling stand 7, little pipe end assembling stand 12, described mounting plate 1 side is fixedly connected with laterally adjustment plate 2, described laterally adjustment plate 2 tail end is provided with laterally adjustment motor 3, described laterally adjustment plate 2 front end is fixedly connected with horizontal adjustment block 4, described laterally adjustment motor 3 is connected with horizontal adjustment screw rod 5, described laterally adjustment screw rod 5 is connected with large pipe end assembling stand 7 through horizontal adjustment block 4, be flexibly connected with horizontal sliding seat 9 bottom described large pipe end assembling stand 7, laterally adjustment motor 3 has hydraulic control station 17 to control, and by adjusting horizontal adjustment block 4, laterally adjustment screw rod 5 drives large pipe end assembling stand 7 transverse shifting to adjust transverse width.
Described mounting plate 1 front end is installed with longitudinally adjustment plate 16, described longitudinally adjustment plate 16 is installed with longitudinally adjustment motor 15, described longitudinally adjustment motor 15 front end is connected with longitudinally adjustment screw rod 23, described longitudinally adjustment screw rod 23 is through longitudinal adjustment block 14, the front end of described longitudinal adjustment block 14 is connected with little pipe end assembling stand 12, establishes longitudinal sliding motion seat 13 to be flexibly connected bottom described little pipe end assembling stand 12; Longitudinally adjustment motor 15 drives little pipe end assembling stand 12 vertically moving by longitudinally adjusting screw rod 23, and adjustment meets the assembling length of S pipe valve.
Described mounting plate 1 upper surface offers bracket slideway 10, and be provided with bracket 11 in described bracket slideway 10, bracket 11 can stablize the valve body of S pipe valve, does not offset when guaranteeing assembling.
Gripping mechanism 8 is provided with in described large pipe end assembling stand 7 and little pipe end assembling stand 12, the side of described large pipe end assembling stand 7 is provided with infrared transmitter 6, described little pipe end assembling stand 12 side is provided with infrared receiver 20, and described infrared transmitter 6 is connected with hydraulic control station 17 by holding wire with infrared receiver 20.Described gripping mechanism 8 is scroll chuck, large pipe end assembling stand 7 side of the position of described gripping mechanism 8 horizontal center line is provided with infrared transmitter 6, and little pipe end assembling stand 12 side of the position of described gripping mechanism 8 horizontal center line is provided with infrared receiver 20.Gripping mechanism 8 for scroll chuck can fast by the fastening installation of two ends sleeve pipe of S pipe valve, ensure with one heart.Infrared transmitter 6 and infrared receiver 20 ensure that S pipe valve three parts are all at same level height.
The lower end of described little pipe end assembling stand 12 is provided with cross sliding seat 18, described cross sliding seat 18 upper end is provided with lifting arm 19, described lifting arm 19 upper end and gripping mechanism 8 are threaded connection, and described cross sliding seat 18 lower end is connected with hydraulic control station 17 by conduit under fluid pressure.Lifting arm 19 can regulate the height of gripping mechanism 8 by hydraulic control station 17, meets the precision of assembling.
Described mounting plate 1 is provided with bracket slideway 10, is provided with bracket 11 in described bracket slideway 10, described bracket 11 lower end is connected with hydraulic control station 17 by conduit under fluid pressure.
The upper end of described bracket 11 is provided with lifting frame 21, and described lifting frame 21 is connected with bracket 11 by screw thread, and described lifting frame 21 upper surface is provided with feeler 22, and described feeler 22 is connected with hydraulic control station 17 by holding wire.After feeler 22 touches S pipe valve valve body, the hydraulic control of lifting frame 21 quits work.Feeler 22 makes lifting frame 21 more steady in the contact of S pipe valve valve body, and realizes controlling assembly automation adjustment height.
Described horizontal sliding seat 9 and gripping mechanism 8 contact surface are provided with lubricating oil track, and lubricating oil track is connected with the grease nipple on horizontal sliding seat 9 surface.
Described hydraulic control station comprises control system and hydraulic system, and described infrared receiver and feeler are by signal transmission to control system, and the lifting arm of control system hydraulic control system and bracket stretch.
The High Precision Automatic assembly system using method of a kind of pumping S pipe valve, comprises the following steps:
The large sleeve pipe of pumping S pipe valve is placed in the gripping mechanism 8 of large pipe end assembling stand 7 by step one, and large sleeve pipe is fixed by gripping mechanism 8;
The small casing of pumping S pipe valve is placed in the gripping mechanism 8 of little pipe end assembling stand 12 by step 2, and small casing is fixed by gripping mechanism 8;
Step 3 adjusts the infrared transmitter 6 of large pipe end assembling stand 7 sidewall, the height of lifting arm 19 is controlled by hydraulic control station 17, adjust little pipe end assembling stand 12, make the infrared receiver 20 on infrared transmitter 6 and little pipe end assembling stand 12 sidewall be in same level height;
The valve body of pumping S pipe valve is placed on the lifting frame 21 of bracket 11 by step 4, according to the level height of outside line transmitter 6, controlled the height of bracket 11 by hydraulic control station 17, make the horizontal centre of the valve body of pumping S pipe valve and the horizontal centre of large sleeve pipe and small casing be in uniform height.
The High Precision Automatic assembly system of a kind of pumping S pipe valve of the present invention, easy to use, structure is simple; Assembly work efficiency is high, the assembly precision of raising S pipe valve, the present invention is according to the size of the both ends open of S pipe valve, adjustment scroll chuck diameter, realizes S pipe valve pipe shaft and two ends sleeve pipe at sustained height by the height adjusting little pipe end assembling stand, regulates S pipe valve pipe shaft height by HYDRAULIC CONTROL SYSTEM bracket, can also according to the length requirement of S pipe valve, adjustment assembly entire length, realizes the quick assembling of three dimensions, ensures assembly precision, operate light and handy laborsaving convenience, lower processing cost.
Claims (8)
1. the High Precision Automatic assembly system of pumping S pipe valve, it is characterized in that, described assembly system comprises mounting plate (1), large pipe end assembling stand (7), little pipe end assembling stand (12), described mounting plate (1) side is fixedly connected with and laterally adjusts plate (2), described transverse direction adjusts plate (2) tail end and is provided with and laterally adjusts motor (3), described transverse direction adjusts plate (2) front end and is fixedly connected with horizontal adjustment block (4), described transverse direction adjusts motor (3) and laterally adjusts screw rod (5) and be connected, described transverse direction adjusts screw rod (5) and is connected with large pipe end assembling stand (7) through horizontal adjustment block (4), described large pipe end assembling stand (7) bottom and horizontal sliding seat (9) are flexibly connected, described mounting plate (1) front end is installed with and longitudinally adjusts plate (16), described longitudinal direction adjusts plate (16) is installed with and longitudinally adjusts motor (15), described longitudinal direction adjusts motor (15) front end and is connected with and longitudinally adjusts screw rod (23), described longitudinal direction adjusts screw rod (23) through longitudinal adjustment block (14), the front end of described longitudinal adjustment block (14) is connected with little pipe end assembling stand (12), and described little pipe end assembling stand (12) bottom establishes longitudinal sliding motion seat (13) to be flexibly connected, described mounting plate (1) upper surface offers bracket slideway (10), is provided with bracket (11) in described bracket slideway (10).
2. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 1, it is characterized in that, gripping mechanism (8) is provided with in described large pipe end assembling stand (7) and little pipe end assembling stand (12), the side of described large pipe end assembling stand (7) is provided with infrared transmitter (6), described little pipe end assembling stand (12) side is provided with infrared receiver (20), and described infrared transmitter (6) is connected with hydraulic control station (17) by holding wire with infrared receiver (20).
3. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 2, it is characterized in that, described gripping mechanism (8) is scroll chuck, large pipe end assembling stand (7) side of the position of described gripping mechanism (8) horizontal center line is provided with infrared transmitter (6), and little pipe end assembling stand (12) side of the position of described gripping mechanism (8) horizontal center line is provided with infrared receiver (20).
4. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 1, it is characterized in that, the lower end of described little pipe end assembling stand (12) is provided with cross sliding seat (18), described cross sliding seat (18) upper end is provided with lifting arm (19), described lifting arm (19) upper end and gripping mechanism (8) are threaded connection, and described cross sliding seat (18) lower end is connected with hydraulic control station (17) by conduit under fluid pressure.
5. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 1, it is characterized in that, the upper end of described bracket (11) is provided with lifting frame (21), described lifting frame (21) is connected with bracket (11) by screw thread, described lifting frame (21) upper surface is provided with feeler (22), and described feeler (22) is connected with hydraulic control station (17) by holding wire.
6. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 1, it is characterized in that, described horizontal sliding seat (9) and gripping mechanism (8) contact surface are provided with lubricating oil track, and lubricating oil track is connected with the grease nipple on horizontal sliding seat (9) surface.
7. the High Precision Automatic assembly system of a kind of pumping S pipe valve according to claim 1, it is characterized in that, described hydraulic control station (17) comprises control system and hydraulic system, described infrared receiver (20) and feeler (22) are by signal transmission to control system, and the lifting arm (19) of control system hydraulic control system and bracket (11) stretch.
8. the High Precision Automatic assembly system using method of a kind of pumping S pipe valve according to claim 1, is characterized in that, comprise the following steps:
The large sleeve pipe of pumping S pipe valve is placed in the gripping mechanism (8) of large pipe end assembling stand (7) by step one, and large sleeve pipe is fixed by gripping mechanism (8);
The small casing of pumping S pipe valve is placed in the gripping mechanism (8) of little pipe end assembling stand (12) by step 2, and small casing is fixed by gripping mechanism (8);
Step 3 adjusts the infrared transmitter (6) of large pipe end assembling stand (7) sidewall, the height of lifting arm (19) is controlled by hydraulic control station (17), adjust little pipe end assembling stand (12), make the infrared receiver (20) on infrared transmitter (6) and little pipe end assembling stand (12) sidewall be in same level height;
The valve body of pumping S pipe valve is placed on the lifting frame (21) of bracket (11) by step 4, according to the level height of outside line transmitter (6), controlled the height of bracket (11) by hydraulic control station (17), make the horizontal centre of the valve body of pumping S pipe valve and the horizontal centre of large sleeve pipe and small casing be in uniform height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510296399.7A CN104858655B (en) | 2015-06-03 | 2015-06-03 | Pumping S pipe valve high-precision automatic assembly system and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510296399.7A CN104858655B (en) | 2015-06-03 | 2015-06-03 | Pumping S pipe valve high-precision automatic assembly system and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104858655A true CN104858655A (en) | 2015-08-26 |
| CN104858655B CN104858655B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510296399.7A Active CN104858655B (en) | 2015-06-03 | 2015-06-03 | Pumping S pipe valve high-precision automatic assembly system and use method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104858655B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581320A (en) * | 2018-05-08 | 2018-09-28 | 湖南中利福机械有限公司 | A kind of S pipes welding tooling |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0130639B1 (en) * | 1991-10-04 | 1998-04-07 | 코오노 미찌아끼 | Gate-valve device for concrete pump |
| CN201856079U (en) * | 2010-09-10 | 2011-06-08 | 北京二七轨道交通装备有限责任公司 | Mount support for universal drive shaft |
| CN201979421U (en) * | 2010-08-03 | 2011-09-21 | 江门市楚材科技有限公司 | Positioning device for assembling high-wear-resistant steel S-pipe spline shaft |
| CN203266046U (en) * | 2013-05-15 | 2013-11-06 | 日照裕鑫动力有限公司 | Pressure divider component positioner gauge length adjustment and assembling device |
| CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
| CN204686409U (en) * | 2015-06-03 | 2015-10-07 | 马鞍山聚力科技有限公司 | The High Precision Automatic assembly system of a kind of pumping S pipe valve |
-
2015
- 2015-06-03 CN CN201510296399.7A patent/CN104858655B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0130639B1 (en) * | 1991-10-04 | 1998-04-07 | 코오노 미찌아끼 | Gate-valve device for concrete pump |
| CN201979421U (en) * | 2010-08-03 | 2011-09-21 | 江门市楚材科技有限公司 | Positioning device for assembling high-wear-resistant steel S-pipe spline shaft |
| CN201856079U (en) * | 2010-09-10 | 2011-06-08 | 北京二七轨道交通装备有限责任公司 | Mount support for universal drive shaft |
| CN203266046U (en) * | 2013-05-15 | 2013-11-06 | 日照裕鑫动力有限公司 | Pressure divider component positioner gauge length adjustment and assembling device |
| CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
| CN204686409U (en) * | 2015-06-03 | 2015-10-07 | 马鞍山聚力科技有限公司 | The High Precision Automatic assembly system of a kind of pumping S pipe valve |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581320A (en) * | 2018-05-08 | 2018-09-28 | 湖南中利福机械有限公司 | A kind of S pipes welding tooling |
| CN108581320B (en) * | 2018-05-08 | 2020-04-21 | 湖南中利福机械有限公司 | S pipe welding tool |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104858655B (en) | 2017-01-18 |
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