CN104858052A - High-gradient vertical-disc permanent magnet separator - Google Patents

High-gradient vertical-disc permanent magnet separator Download PDF

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Publication number
CN104858052A
CN104858052A CN201510280773.4A CN201510280773A CN104858052A CN 104858052 A CN104858052 A CN 104858052A CN 201510280773 A CN201510280773 A CN 201510280773A CN 104858052 A CN104858052 A CN 104858052A
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magnetic
brush roll
gradient
disk
discharging
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CN104858052B (en
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郭宝华
王海强
张翠
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SHANDONG KELIHUA ELECTROMAGNETIC EQUIPMENT CO Ltd
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Abstract

The invention discloses a high-gradient vertical-disc permanent magnet separator which comprises a high-gradient disc device driven by a first power device and rotationally arranged above a groove body, and a brush roll discharging device driven by a second power device and rotationally arranged above the high-gradient disc device, wherein the high-gradient disc device comprises a disc main shaft and a plurality of disc units mounted at intervals on the disc main shaft; the brush roll discharging device comprises a discharging main shaft and a plurality of brush roll discharging units mounted at intervals on the discharging main shaft; the upper part of each disc unit is clamped between the two adjacent brush roll discharging units. A high-gradient magnetic field collected on a magnetic flux gathering plate is formed by extruding relatively few magnetic blocks, and high magnetic field intensity is provided for mineral separation or impurity removal; the brush roll discharging devices can completely clean minerals on the disc units, discharging is complete, scratch damage is not caused to the disc units, and the whole separator is simple in structure and low in equipment cost and production cost.

Description

High-gradient permanent magnetic vertical plate magnetic separator
Technical field
The present invention relates to the preparation equipment being separated weak magnetic mineral in metal or nonmetallic ore, be specifically related to a kind of high-gradient permanent magnetic vertical plate magnetic separator.
Background technology
For in weakly magnetic mineral such as picture bloodstone, manganese ore etc., the removing such as ore dressing and quartz sand, mica, feldspar ore is containing weak magnetic impurity, and present stage mainly adopts high gradient electromagnetism vertical-ring magnetic separator and permanent-magnet vertical-ring high-gradient magnetic separator to carry out sorting.The magnetic field magnetisation magnetic conductive media that high gradient electromagnetism vertical-ring magnetic separator utilizes solenoid to produce, utilizes the magnetic conductive media be magnetized to carry out sorting in the middle of ore pulp, and is added with palsating equipment in a point constituency, improve separation index.Permanent-magnet vertical-ring high-gradient magnetic separator is identical with the operating principle of high gradient electromagnetism vertical-ring magnetic separator, and just change in the mode producing magnetic source, the magnetic source permanent magnet of permanent-magnet vertical-ring high-gradient magnetic separator produces, and sorts process substantially identical.
High gradient electromagnetism vertical-ring magnetic separator adopts the excitatory mode of solenoid to produce magnetic field, and in this process, power consumption is very big, and solenoid needs cooling, complex structure, production cost and maintenance cost high.
Permanent-magnet vertical-ring high-gradient magnetic separator adopts permanent-magnet material to produce magnetic field as magnetic source, and want the permanent magnetic field producing high gradient, the permanent-magnet material adopted is expensive, and needs permeability magnetic material to magnetize, complicated integral structure, and trivial operations, cost is high.
At present, although there is disc type magnetic separator, the patent application that such as applicant's application number is in earlier stage 201020659725.9, name is called disc type mine tailing magnetic separator, but the magnetic field intensity of this magnetic separator is lower, at 1800-4000 gauss range, be not suitable for ore dressing or removal of impurities to the requirement of high-gradient magnetic field; In addition, this magnetic separator adopts scraper plate to unload ore deposit, exists to unload that ore deposit is clean, the problem of easy damaged magnetic separation panel surface.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of high-gradient permanent magnetic vertical plate magnetic separator, can provide high-gradient magnetic field, meets the demand that weak magnetic mineral reclaims and weak magnetic impurity removes.
For solving the problems of the technologies described above, technical scheme of the present invention is: high-gradient permanent magnetic vertical plate magnetic separator, comprises frame, and described frame is provided with cell body, also comprises
High-gradient Magnetic disc assembly, be located at above described cell body, described High-gradient Magnetic disc assembly comprises the high gradient disk set of the rotation setting driven by the first power set, described high gradient disk set comprises disk spindle and is installed on spaced N number of disk cell on described disk spindle, wherein, N≤1;
Brush roll discharging assembly, be located at above described High-gradient Magnetic disc assembly, described brush roll discharging assembly comprises the brush roll device for discharging of the rotation setting driven by the second power set, described brush roll device for discharging comprises discharging main shaft and is installed on spaced M brush roll discharge unit on described discharging main shaft, wherein, M=N+1;
The top of disk cell described in each to be located in described in adjacent two between brush roll discharge unit.
Improve as one, disk cell described in each comprises disk body and the some magnetic groups of annular array on described disk body; Magnetic group described in each comprises the some magnetic patch fitted together, and defining described some magnetic patch has the capable Y row of X, and wherein, X≤2, Y≤1, the like pole of the described magnetic patch of adjacent rows is oppositely arranged, and is provided with magnetic-collecting board between the described magnetic patch of adjacent rows.
Wherein, the described magnetic group position on adjacent described disk cell is corresponding, and the opposite pole of the described magnetic-collecting board that position is corresponding is oppositely arranged.
Wherein, described disk body is modular construction, and the described disk body of modular construction comprises and is installed on the hub body on described disk spindle and the magnetic group mounting disc with the removable ring-type be fixedly connected with of described hub body, and described some magnetic group annular arrays are in the mounting disc of described magnetic group.
Further, in the mounting disc of described magnetic group, annular array has the magnetic group installing hole corresponding with described some magnetic group quantity, and magnetic group described in each is embedded in magnetic group installing hole described in of correspondence.
Improve as another kind, brush roll discharge unit described in each comprises the more than one discharge component that the circumference along described discharging main shaft is fixedly installed; Described in each, discharge component comprises: spring base, and described spring base is vertical with described discharging main shaft and be fixed on described discharging main shaft; Spring, the first end of described spring to be set on described spring base and to be fixedly connected with it; Brush roll, the roll shaft end of described brush roll is fixedly connected with the second end of described spring.
Wherein, the roll shaft end of described brush roll is fixedly connected with the second end of described spring is removable by jockey; Described jockey comprises branch sleeve, and the second end of described spring is sheathed on the outer wall of described branch sleeve and is fixedly connected with it, and the inwall of described branch sleeve is provided with internal thread; The surface of the roll shaft end of described brush roll is provided with external screw thread, and the roll shaft end of described brush roll is threaded with described branch sleeve.
Improve as another kind, the both sides of described cell body are respectively equipped with ore pulp jet water spout, and the apopore on described ore pulp jet water spout is towards the bottom in described cell body.
Improve as another kind, described frame is also provided with protective cover and mining collecting trough, and described mining collecting trough is arranged on the side of described cell body, is positioned at the below of described protective cover.
Improve as another kind, the top of described frame is provided with unloads ore deposit jet water spout, for being unloaded by described brush roll discharging assembly to the magnetic mineral punching on described protective cover inwall to described mining collecting trough.
Owing to have employed technique scheme, high-gradient permanent magnetic vertical plate magnetic separator of the present invention is provided with High-gradient Magnetic disc assembly above cell body, brush roll discharging assembly is provided with above High-gradient Magnetic disc assembly, when utilizing high-gradient permanent magnetic vertical plate magnetic separator ore dressing of the present invention or removal of impurities, ore pulp enters cell body through material feeding box and to be flushed on disk cell and to fall into cell body, first power set drive high gradient disk set to rotate, ore pulp contacts with disk cell, weak magnetic mineral to be attracted on disk cell and to rotate up with disk cell, when weak magnetic mineral disengaging ore pulp goes to top with disk cell, brushed down by force by the brush roll discharge unit of High Rotation Speed, achieve being separated of weak magnetic mineral and ore pulp.
Because each disk cell comprises disk body and the some magnetic groups of annular array on disk body; Each magnetic group comprises some magnetic patch that the capable Y of the X fitted together arranges, and the like pole of the magnetic patch of adjacent rows is oppositely arranged, and is provided with magnetic-collecting board between the magnetic patch of adjacent rows.Adopt this kind of structure, make the magnetic patch of adjacent rows extrude the high-gradient magnetic field being formed and be enriched on magnetic-collecting board, enhance magnetic field intensity, meet the demand that weak magnetic mineral reclaims and weak magnetic impurity removes, improve the effect being separated weak magnetic mineral.
Because the magnetic group position on adjacent disk cell is corresponding, the opposite pole of the magnetic-collecting board that position is corresponding is oppositely arranged.Make the magnetic-collecting board in adjacent magnetic group form flux loop structure, the magnetic line of force distance of formation is the shortest, avoids forming magnetic force waste because of magnetic line of force dispersion.
Because brush roll discharge unit comprises more than one discharge component, each discharge component comprises brush roll, and brush roll is flexible coupling by spring and discharging main shaft elasticity; The brush roll of High Rotation Speed is clamp-oned by force between adjacent disk cell and is compressed, and is brushed down by force by the mineral on disk cell, when brush roll departs from disk cell reset, is ejected by mineral, reclaims.Compared with unloading ore deposit mode with scraper plate, the discharge component of this structure is convenient to the mineral thoroughly cleaned on disk cell, and discharging is thorough, and brush roll can not cause scraping damage to disk cell.The roll shaft end of brush roll is fixedly connected with the second end of spring is removable, is convenient to the brush roll more renewed after brush roll wearing and tearing.
In sum, high-gradient permanent magnetic vertical plate magnetic separator of the present invention is while can realizing weak magnetic mineral recovery and the removing of weak magnetic impurity, solve prior art and adopt the highly energy-consuming problem of electromagnetism vertical-ring magnetic separator and the cost high problem of permanent magnet vertical ring magnetic separator, and structure is simple, equipment cost and production cost low.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation (eliminating protective cover) of the embodiment of the present invention;
Fig. 2 is that a left side of Fig. 1 is depending on schematic diagram (eliminating power set);
Fig. 3 is high gradient disk apparatus structure schematic diagram in Fig. 1;
Fig. 4 is disk cell structural representation in Fig. 3;
Fig. 5 is A-A cross-sectional schematic in Fig. 4 (eliminating magnetic group);
Fig. 6 is the cross-sectional schematic of adjacent two disk cells in Fig. 3;
Fig. 7 is the enlarged diagram of a magnetic group in Fig. 4;
Fig. 8 is the structure cross-sectional schematic of a row magnetic patch in Fig. 7;
Fig. 9 is that the magnetic-collecting board opposite pole that in Fig. 6, position is corresponding forms flux loop structural representation;
Figure 10 is brush roll device for discharging structural representation in Fig. 1;
Figure 11 is that schematic diagram is looked on a brush roll discharge unit left side of Figure 10;
Figure 12 is the cross-sectional schematic of a discharge component in Figure 11;
In figure: 1-frame; 2-first power set; 3-high gradient disk set; 31-disk spindle; 32-disk cell; 321-disk body; 3211-hub body; 3212-connecting plate; The mounting disc of 3213-magnetic group; 3214-magnetic group installing hole; 322-magnetic group; 3221-magnetic patch; 3222-magnetic-collecting board; 3223-pressure strip; 4-second power set; 5-brush roll device for discharging; 51-discharging main shaft; 52-brush roll discharge unit; 521-spring base; 522-spring; 523-branch sleeve; 524-brush roll; 5241-roll shaft; 525-back tightening nut; 6-material feeding box; 7-protective cover; 8-cell body; 9-unloads ore deposit jet water spout; 10-mining collecting trough; 11-ore pulp jet water spout; 12-tailing tank.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As depicted in figs. 1 and 2, the high-gradient permanent magnetic vertical plate magnetic separator of the embodiment of the present invention comprises: frame 1, frame 1 is provided with cell body 8, and cell body 8 adopts stainless steel to make, the curved structure of its cross section; Be provided with material feeding box 6 in the side of cell body 8, above cell body 8, be provided with High-gradient Magnetic disc assembly, above High-gradient Magnetic disc assembly, be provided with brush roll discharging assembly.
As shown in Figure 3, wherein, High-gradient Magnetic disc assembly comprises the rotation driven by the first power set 2 and is arranged on high gradient disk set 3 in frame 1, and this high gradient disk set 3 comprises disk spindle 31 and is arranged on spaced N number of disk cell 32 on disk spindle 31, wherein, N≤1.
As shown in Figure 10, wherein, brush roll discharging assembly comprises the rotation driven by the second power set 4 and is arranged on brush roll device for discharging 5 in frame 1, this brush roll device for discharging 5 comprises discharging main shaft 51 and is arranged on spaced M brush roll discharge unit 52 on discharging main shaft 51, wherein, M=N+1, many one of the quantity of the number ratio disk cell 32 of brush roll discharge unit 52, the top of each disk cell 32 is folded between two adjacent brush roll discharge unit 52, to be brushed by the weak magnetic mineral on all disk cell 32 surfaces.
In Fig. 1 and Fig. 3, illustrate the situation of N=4; In Fig. 1 and Figure 10, illustrate the situation of M=5.According to the needs of actual production, those skilled in the art can increase and decrease to some extent to the quantity of disk cell 32, brush roll discharge unit 52, in this no limit.
As shown in Figure 1, the first power set 2 and the second power set 4 all have employed the form that conventional motor is equipped with decelerator, respectively by shaft coupling, separately and high gradient disk set 3, brush roll device for discharging 5 be in transmission connection.
As shown in Figure 4, wherein, each disk cell 32 comprises the situation illustrating eight magnetic groups 322 in disk body 321 and some magnetic groups 322, figure of annular array on this disk body 321, does not limit its quantity at this.As shown in Figure 7 and Figure 8, each magnetic group 322 comprises the some magnetic patch 3221 fitted together, and defining described some magnetic patch has the capable Y row of X, wherein, X≤2, Y≤1, illustrate the situation that 4 row 3 arrange totally 12 pieces of magnetic patch in figure, accompanying drawing is only schematic, is not construed as limiting at this to its quantity; The like pole of the described magnetic patch of adjacent rows is oppositely arranged, and is provided with magnetic-collecting board 3222 between the described magnetic patch of adjacent rows.
This kind of structure, can form with the extruding of less magnetic patch 3221 high-gradient magnetic field be enriched on magnetic-collecting board 3222, enhance magnetic field intensity, 15000-18000 Gauss can be reached, meet the demand that weak magnetic mineral reclaims and weak magnetic impurity removes, improve the effect being separated weak magnetic mineral.
As shown in Fig. 6 and Fig. 9, wherein, magnetic group 322 position on adjacent disk cell 32 is corresponding, and the opposite pole of the described magnetic-collecting board 3222 that position is corresponding is oppositely arranged.Make the magnetic-collecting board 3222 in adjacent magnetic group form flux loop structure, the magnetic line of force distance of formation is the shortest, avoids forming magnetic force waste because of magnetic line of force dispersion.
As shown in Figure 5, wherein, disk body 321 adopts modular construction, comprise the magnetic group mounting disc 3213 of the ring-type being installed on hub body 3211 on disk spindle 31 and be fixedly connected with by connecting plate 3212 and bolt, nut with hub body 3211, in magnetic group mounting disc 3213, annular array has the magnetic group installing hole 3214 corresponding with magnetic group 322 quantity, and magnetic group 322 described in each is embedded in magnetic group installing hole 3214 described in of correspondence.Disk body 321 adopts modular construction, and magnetic group 322 is embedded in the magnetic group installing hole 3214 of magnetic group mounting disc 3213, is not only convenient to install, and make effective ore dressing region more concentrated, when ore dressing or removal of impurities, magnetic group mounting disc 3213 bottom being only embedded with magnetic group 322 is immersed in ore pulp, is beneficial to effective ore dressing.
As shown in Figure 10, wherein, each brush roll discharge unit 52 comprises the more than one discharge component that the circumference along discharging main shaft 51 is fixedly installed, and illustrate the situation of 4 discharge components in Figure 11, accompanying drawing is only schematic, is not construed as limiting at this to its quantity; Each discharge component comprises: spring base 521, and this spring base 521 is vertical with discharging main shaft 51 and be fixedly welded on discharging main shaft 51; Spring 522, the first end of this spring 522 to be set on spring base 521 and to be welded and fixed with it; Brush roll 524, one end of the roll shaft 5241 of this brush roll 524 is fixedly connected with the second end of spring 522, and wherein, the diameter of brush roll 524 is more than or equal to the distance between two adjacent disk cells 32, guarantees thorough discharging.
As shown in figure 12, for the ease of the brush roll more renewed after brush roll 524 weares and teares, one end of the roll shaft 5241 of brush roll 524 is fixedly connected with the second end of spring 522 is removable by jockey; Wherein, this jockey comprises a branch sleeve 523, second end of spring 522 is sheathed on the outer wall of branch sleeve 523 and is welded and fixed with it, the inwall of branch sleeve 523 is provided with internal thread, the end surface of the roll shaft 5241 of brush roll 524 is provided with external screw thread, one end of the roll shaft 5241 of brush roll 524 is threaded with branch sleeve 523, and roll shaft 5241 is also bolted with back tightening nut 525, in case the roll shaft 5241 be threaded loosens with branch sleeve 523.
As shown in Figure 2, wherein, ore pulp jet water spout 11 is also respectively equipped with in the both sides of cell body 8, apopore on ore pulp jet water spout 11 is towards the bottom in cell body 8, be convenient to current and directly wash away bottom in cell body 8 from the both sides of cell body 8, make ore pulp present irregular flowing, prevent precipitation.Frame 1 is also provided with protective cover 7 and mining collecting trough 10, and wherein, mining collecting trough 10 is arranged on the opposite side of the cell body 8 relative with material feeding box 6, and is positioned at the below of protective cover 7; Be provided with on the top of frame 1 and unload ore deposit jet water spout 9, for being unloaded by brush roll discharging assembly to the magnetic mineral punching on protective cover 7 inwall in mining collecting trough 10.
Utilize high-gradient permanent magnetic vertical plate magnetic separator of the present invention, when the weakly magnetic mineral such as bloodstone, manganese ore is carried out to ore dressing or carries out the removal of impurities of weak magnetic impurity to quartz sand, mica, feldspar ore etc., first power set 2 drive high gradient disk set 3 to rotate, second power set 4 drive brush roll unloading device 5 rotates, and direction of rotation as shown by the arrows in Figure 2, ore pulp is by after material feeding box 6 uniform distributing, be flushed on the disk cell 32 of high gradient, and fall into cell body 8, ore pulp constantly upwards rolls under the flow action that liquidates of ore pulp jet water spout 11, repeatedly contact with some disk cells 32, weak magnetic mineral is attracted on disk cell 32, and rotate up with disk cell 32, when weak magnetic mineral disengaging ore pulp goes to top with disk cell 32, under being brushed by force by the brush roll 524 in the brush roll discharge unit 52 of High Rotation Speed, cleaning is on the inwall of protective cover 7, being unloaded ore deposit jet water spout 9 again rushes in mining collecting trough 10, achieve being separated of weak magnetic mineral and ore pulp.
High-gradient permanent magnetic vertical plate magnetic separator of the present invention, its High-gradient Magnetic disc assembly forms the high-gradient magnetic field be enriched on magnetic-collecting board, for ore dressing or removal of impurities provide high magnetic field intensity with the extruding of the magnetic patch of less adjacent rows; Its brush roll discharging assembly thoroughly can clean the mineral on disk cell, and discharging is thorough, and can not cause scraping damage to disk cell.High-gradient permanent magnetic vertical plate magnetic separator structure of the present invention is simple, equipment cost and production cost low, can realize reclaiming weak magnetic mineral and while the removing of weak magnetic impurity, solving prior art and adopt the highly energy-consuming problem of electromagnetism vertical-ring magnetic separator and the cost high problem of permanent magnet vertical ring magnetic separator.

Claims (10)

1. high-gradient permanent magnetic vertical plate magnetic separator, comprising: frame, and described frame is provided with cell body, it is characterized in that, also comprises
High-gradient Magnetic disc assembly, be located at above described cell body, described High-gradient Magnetic disc assembly comprises the high gradient disk set of the rotation setting driven by the first power set, described high gradient disk set comprises disk spindle and is installed on spaced N number of disk cell on described disk spindle, wherein, N≤1;
Brush roll discharging assembly, be located at above described High-gradient Magnetic disc assembly, described brush roll discharging assembly comprises the brush roll device for discharging of the rotation setting driven by the second power set, described brush roll device for discharging comprises discharging main shaft and is installed on spaced M brush roll discharge unit on described discharging main shaft, wherein, M=N+1;
The top of disk cell described in each to be located in described in adjacent two between brush roll discharge unit.
2. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 1, it is characterized in that, disk cell described in each comprises disk body and the some magnetic groups of annular array on described disk body; Magnetic group described in each comprises the some magnetic patch fitted together, and defining described some magnetic patch has the capable Y row of X, and wherein, X≤2, Y≤1, the like pole of the described magnetic patch of adjacent rows is oppositely arranged, and is provided with magnetic-collecting board between the described magnetic patch of adjacent rows.
3. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 2, it is characterized in that, the described magnetic group position on adjacent described disk cell is corresponding, and the opposite pole of the described magnetic-collecting board that position is corresponding is oppositely arranged.
4. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 2, it is characterized in that, described disk body is modular construction, the described disk body of modular construction comprises and is installed on the hub body on described disk spindle and the magnetic group mounting disc with the removable ring-type be fixedly connected with of described hub body, and described some magnetic group annular arrays are in the mounting disc of described magnetic group.
5. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 4, it is characterized in that, in the mounting disc of described magnetic group, annular array has the magnetic group installing hole corresponding with described some magnetic group quantity, and magnetic group described in each is embedded in magnetic group installing hole described in of correspondence.
6. the high-gradient permanent magnetic vertical plate magnetic separator as described in any one of claim 1 to 5, is characterized in that, brush roll discharge unit described in each comprises the more than one discharge component that the circumference along described discharging main shaft is fixedly installed; Described in each, discharge component comprises
Spring base, described spring base is vertical with described discharging main shaft and be fixed on described discharging main shaft;
Spring, the first end of described spring to be set on described spring base and to be fixedly connected with it;
Brush roll, the roll shaft end of described brush roll is fixedly connected with the second end of described spring.
7. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 6, it is characterized in that, the roll shaft end of described brush roll is fixedly connected with the second end of described spring is removable by jockey; Described jockey comprises branch sleeve, and the second end of described spring is sheathed on the outer wall of described branch sleeve and is fixedly connected with it, and the inwall of described branch sleeve is provided with internal thread; The surface of the roll shaft end of described brush roll is provided with external screw thread, and the roll shaft end of described brush roll is threaded with described branch sleeve.
8. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 1, it is characterized in that, the both sides of described cell body are respectively equipped with ore pulp jet water spout, and the apopore on described ore pulp jet water spout is towards the bottom in described cell body.
9. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 1, it is characterized in that, described frame is also provided with protective cover and mining collecting trough, and described mining collecting trough is arranged on the side of described cell body, is positioned at the below of described protective cover.
10. high-gradient permanent magnetic vertical plate magnetic separator as claimed in claim 9, it is characterized in that, the top of described frame is provided with unloads ore deposit jet water spout, for being unloaded by described brush roll discharging assembly to the magnetic mineral punching on described protective cover inwall to described mining collecting trough.
CN201510280773.4A 2015-05-28 2015-05-28 High-gradient permanent magnetic vertical plate magnetic separator Active CN104858052B (en)

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CN113318860A (en) * 2021-05-12 2021-08-31 新沂市中大石英科技有限公司 Dry-type magnet separator magnetic drum discharge apparatus is used in quartz sand production

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