CN104855061A - Multi-route power transmission phase control device for bundling machine - Google Patents
Multi-route power transmission phase control device for bundling machine Download PDFInfo
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- CN104855061A CN104855061A CN201510188554.3A CN201510188554A CN104855061A CN 104855061 A CN104855061 A CN 104855061A CN 201510188554 A CN201510188554 A CN 201510188554A CN 104855061 A CN104855061 A CN 104855061A
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Abstract
The invention relates to a multi-route power transmission phase control device for a bundling machine. The device comprises a driving shaft, a middle transmission shaft, an intermittent control shaft and a rope feeding knotting drive shaft, wherein the driving shaft is connected with a power mechanism of the bundling machine; a driving gear is mounted on the driving shaft; the middle transmission shaft is in power connection with a collecting device for providing power for the collecting device; a middle gear wheel and a middle transmission wheel are arranged on the middle transmission shaft; the middle gear wheel is meshed with the driving gear; a speed reducing transmission wheel and an incomplete gear are arranged on the intermittent control shaft; the speed reducing transmission wheel is matched with the middle transmission wheel on the middle transmission shaft, and the middle transmission wheel provides power for the speed reducing transmission wheel; the rope feeding knotting drive shaft is respectively connected with a rope feeding mechanism and a knotting mechanism; a rope feeding knotting drive gear is arranged on the rope feeding knotting drive shaft, and is meshed with the incomplete gear on the intermittent control shaft. The device can realize continuous power transmission of the collecting device, and intermittent power transmission of the rope feeding mechanism and the knotting mechanism, thereby obviously improving the straw bundling effect.
Description
Technical field
The invention belongs to agricultural machinery technological field, relate to a kind of phase control device being applied to binder.
Background technology
The kind of China stalk class crop is many, distribution is wide, output is large.The data of being added up as can be seen from China statistical office: from 2005 so far, total cultivated area of China cereals crop is in the trend that grows steadily, wherein the cultivated area of paddy is up to 30,312 thousand hectares, the cultivated area of millet about 708,000 hectares, the cultivated area of Chinese sorghum about 576,000 hectares, the area of other cereal about 1,725 thousand hectares.The stalk class crops such as paddy, millet, Chinese sorghum adopt manual type to gather in the crops, and recruitment is many, labour intensity large, recruitment cost is many, yield loss rate is high, stalk outstanding problem to adopt combine to carry out, best results are that machinery cuts bundle results, but only have circle, the square bundling technology after fragmentation at present, whole stalk boundling bundling technology is substantially blank.One of key technology of whole stalk boundling binder is the control technology of multi-route power transmission, and existing mow binder cannot break through this technical bottleneck, result in following problem:
(1) due to the power intermittent transmission sending rope device and knotting device cannot be realized, cause adjusting bundling diameter, finally cause realizing variable diameters stalk boundling bundling;
(2) due to the synchronous dynamic transmission sending rope device and knotting device cannot be realized, cause sending rope device and knotting device cannot cooperation, finally cause realizing stalk boundling bundling
(3) gather due to aliquot cannot be realized, cause stalk to throw difficulty, and then cause a series of outstanding problem.
Summary of the invention
The object of the present invention is to provide a kind of multi-route power transmission phase control device for stalk boundling binder, this device is arranged at the right side of the stalk boundling binder ceding of Taiwan, the continuous transmission of power of gathering unit can be realized, bundling and send rope device interval transmission of power, variable diameters straw collecting can be realized, significantly improve stalk boundling bundling effect.
Technical scheme of the present invention is: binder multi-route power transmission phase control device, is arranged on the side of the binder ceding of Taiwan, is respectively binder gathering unit, knotting device and send rope device to provide power.The power of binder multi-route power transmission phase control device is from the actuating unit of binder, structure comprises driving shaft, intermediate propeller shaft, tapping mode axle and send rope knotting driving shaft, driving shaft is connected with the actuating unit of binder, be the power source of whole phase control device, on driving shaft, driving gear be installed; Described intermediate propeller shaft is connected with the power of gathering unit, and for gathering unit provides power, intermediate propeller shaft is provided with gear broad in the middle and intermediate transmission wheel, gear broad in the middle is meshed with driving gear; Described tapping mode axle is provided with deceleration transmission wheel and partial gear, deceleration transmission wheel is taken turns with the intermediate transmission on intermediate propeller shaft and is matched, and intermediate transmission wheel is taken turns for deceleration transmission and provided power; The described rope knotting driving shaft that send is connected with knotting mechanism with Song Sheng mechanism respectively, simultaneously for Song Sheng mechanism and knotting mechanism provide power, works while realizing Song Sheng mechanism and knotting mechanism; Sending rope knotting driving shaft on be provided with send rope knotting driven wheel, be meshed with the partial gear on tapping mode axle.
Preferably: intermediate transmission wheel adopts intermediate speed pinion, deceleration transmission wheel adopts deceleration gear wheel, and deceleration gear wheel is meshed with intermediate speed pinion.
Further: the number of teeth of deceleration gear wheel is the integral multiple of the intermediate speed pinion number of teeth, the intermediate propeller shaft at intermediate speed pinion place is gathering unit transferring power, deceleration gear wheel place send rope knotting driving shaft for send rope knotting drive unit power is provided, the number of teeth of deceleration gear wheel is the integral multiple of the intermediate speed pinion number of teeth, ensure that gathering unit completes fixing collection week after date, start the work of tiing a knot, can quantitative collection be realized.By adjusting the gear ratio of deceleration gear wheel and intermediate speed pinion, can control to carry out bundling operation after gathering unit completes the different collection cycles, realizing regulating the object of often tying stalk amount in stalk.
Preferably: the equal diameters of deceleration gear wheel and partial gear, the number of teeth of partial gear is the integral multiple of the intermediate speed pinion number of teeth, carries out knotting and send rope operation after ensureing to collect end cycle.
Preferably: intermediate transmission wheel adopts small grooved wheel, deceleration transmission wheel adopts big grooved wheel, is set with V-belt between small grooved wheel and big grooved wheel; Described big grooved wheel is divided into symmetrical left fixed sheave and the sheave two parts that move right, left fixed sheave is fixed on tapping mode axle, the sheave that moves right is arranged on tapping mode axle by regulating axle sleeve, it is driven to move to close and away from left fixed sheave direction by regulating shaft cover, regulate the gearratio of intermediate propeller shaft and tapping mode axle, adjustment gathering unit and the matching relationship sending rope device, knotting device, and then regulate stalk bundling diameter.
Operation principle of the present invention is: during work, and the actuating unit of binder is by driving shaft for phase control device provides power, and driving gear drives gear broad in the middle, thus drives gathering unit to start operation.Provide two kinds of modes of speed regulation, one is: the intermediate speed pinion on intermediate propeller shaft engages with deceleration gear wheel, the two common object realizing slowing down, can control gathering unit by regulating the gearratio of intermediate speed pinion and deceleration gear wheel and send the working time of rope knotting device; Another kind is: by the spacing adjusting left fixed sheave and move right between sheave, can the rate of tension of adjusting triangle band, adjustment gathering unit and send working time of rope device and knotting device.Realized by partial gear owing to sending the driving of rope device and knotting device, this structure makes gathering unit work continuously, and knotting device and send rope device the gathering unit work regular hour week after date just carry out work, ensure knotting device and send rope device batch operation, synchronization job, realizes quantitatively tying up.
The invention has the beneficial effects as follows:
(1) many power transmission phase control device provided by the invention is as the power transfer of binder, and the power of binder power set, after phase control device is reallocated, is delivered to gathering unit respectively, send rope device and knotting device.
(2) the invention provides two kinds of modes of speed regulation, a kind of is gear ratio by regulating intermediate speed pinion and deceleration gear wheel, realizes step speed regulation; A kind of is by regulating left fixed sheave and the spacing moved right between sheave to realize stepless time adjustment.All can realize the work adjusting gathering unit and send rope device and knotting device, variable diameters stalk boundling bundling can be realized.And then the aliquot realizing stalk is gathered, for the transport of stalk and following process provide conveniently.
(3) this device can realize the power synchronous transmission sending rope device and knotting device, and then realizes the cooperation sending rope device and knotting device, finally realizes stalk boundling bundling.
(4) owing to adopting partial gear as the power input gear sending rope device and knotting device, partial gear and send rope knotting driven wheel intermittence engagement, realize the continuous power transmission of gathering unit, send the power intermittent transmission of rope device and knotting device.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the embodiment of the present invention 1 structural representation.
Fig. 3 is incomplete mechanism gear mechanism schematic diagram.
Fig. 4 is the embodiment of the present invention 3 structural representation.
Wherein, 1-driving gear; 2-gear broad in the middle; 3-partial gear; 4-send rope knotting driven wheel; 5-driving shaft; 6-intermediate propeller shaft; 7-deceleration gear wheel; 8-intermediate speed pinion; 9-tapping mode axle, 10-send rope knotting driving shaft, 11-small grooved wheel, and the left fixed sheave of 12-, 13-moves right sheave, and 14-regulates axle sleeve, 15-V-belt
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described in detail.
Embodiment 1
Binder multi-route power transmission phase control device, is arranged on the side of the binder ceding of Taiwan, is respectively binder gathering unit, knotting device and send rope device to provide power.The power of binder multi-route power transmission phase control device is from the actuating unit of binder, structure comprises driving shaft 5, intermediate propeller shaft 6, tapping mode axle 9 and send rope knotting driving shaft 10, driving shaft 5 is connected with the actuating unit of binder, be the power source of whole phase control device, driving shaft 5 be provided with driving gear 1; Described intermediate propeller shaft 6 is connected with the power of gathering unit, and for gathering unit provides power, intermediate propeller shaft 6 is provided with gear 2 broad in the middle and intermediate speed pinion 8, gear 2 broad in the middle is meshed with driving gear 1; Described tapping mode axle 9 is provided with deceleration gear wheel 7 and partial gear 3, deceleration gear wheel 8 is meshed with the intermediate speed pinion 8 on intermediate propeller shaft 6; The described rope knotting driving shaft 10 that send is connected with knotting mechanism with Song Sheng mechanism respectively, simultaneously for Song Sheng mechanism and knotting mechanism provide power, works while realizing Song Sheng mechanism and knotting mechanism; Sending rope knotting driving shaft 10 on be provided with send rope knotting driven wheel 4, be meshed with the partial gear 3 on tapping mode axle 9.
The number of teeth and intermediate speed pinion 8 gear ratio of deceleration gear wheel 7 are 10:1, the intermediate propeller shaft 6 at intermediate speed pinion 8 place is gathering unit transferring power, deceleration gear wheel 7 place send rope knotting driving shaft 10 for send rope knotting drive unit power is provided, intermediate speed pinion 8 rotates 10 weeks, deceleration gear wheel 7 rotates 1 week, in i.e. 10 cycles of gathering unit work, partial gear 3 just drives and send rope knotting driven wheel 4 to realize the cycle that one is sent rope and knotting.By adjusting the gear ratio of deceleration gear wheel 7 and intermediate speed pinion 8, realize quantitative collection.The equal diameters of deceleration gear wheel 7 and partial gear 3, the number of teeth of partial gear 3 is integral multiples of intermediate speed pinion 8 number of teeth, carries out knotting and send rope operation after ensureing to collect end cycle.
Embodiment 2
As different from Example 1, the number of teeth and intermediate speed pinion 8 gear ratio of deceleration gear wheel 7 are 20:1, i.e. 20 cycles of gathering unit work, and partial gear 3 just drives and send rope knotting driven wheel 4 to realize the cycle that one is sent rope and knotting.Often tying stalk amount is the twice of often tying stalk amount in embodiment 1.
Embodiment 3
As different from Example 1, intermediate propeller shaft 6 is provided with small grooved wheel 11, tapping mode axle 9 is provided with big grooved wheel, between small grooved wheel 11 and big grooved wheel, be set with V-belt 15.Big grooved wheel is divided into symmetrical left fixed sheave 12 and sheave 13 two parts that move right, left fixed sheave 12 is fixed on tapping mode axle 9, the sheave 13 that moves right is arranged on tapping mode axle 9 by regulating axle sleeve 14, drives it to move to close and away from left fixed sheave 12 direction by regulating axle sleeve 14.
By the sheave 13 that moves right to when moving near the direction of left fixed sheave 12, V-belt 15 is tightened, when move right sheave 13 and left fixed sheave 12 lean on enough near time, V-belt 15 moves to the top of vat race, thus adjustment gathering unit and the working time giving rope device, knotting device, change bundling amount.
Claims (4)
1. binder multi-route power transmission phase control device, be arranged on the side of the binder ceding of Taiwan, it is characterized in that: comprise driving shaft, intermediate propeller shaft, tapping mode axle and send rope knotting driving shaft, described driving shaft is connected with the actuating unit of binder, is provided with driving gear on driving shaft; Described intermediate propeller shaft is connected with the power of gathering unit, and for gathering unit provides power, intermediate propeller shaft is provided with gear broad in the middle and intermediate transmission wheel, gear broad in the middle is meshed with driving gear; Described tapping mode axle is provided with deceleration transmission wheel and partial gear, deceleration transmission wheel is taken turns with the intermediate transmission on intermediate propeller shaft and is matched, and intermediate transmission wheel is taken turns for deceleration transmission and provided power; Described send rope knotting driving shaft be connected with knotting mechanism with Song Sheng mechanism respectively, for Song Sheng mechanism and knotting mechanism provide power, sending rope knotting driving shaft on be provided with send rope tie a knot driven wheel, be meshed with the partial gear on tapping mode axle.
2. binder multi-route power transmission phase control device as claimed in claim 1, is characterized in that: described intermediate transmission wheel adopts intermediate speed pinion, and deceleration transmission wheel adopts deceleration gear wheel, and deceleration gear wheel is meshed with intermediate speed pinion.
3. binder multi-route power transmission phase control device as claimed in claim 2, is characterized in that: the number of teeth of described deceleration gear wheel is the integral multiple of the intermediate speed pinion number of teeth; The equal diameters of described deceleration gear wheel and partial gear, the number of teeth of partial gear is the integral multiple of the intermediate speed pinion number of teeth.
4. binder multi-route power transmission phase control device as claimed in claim 1, is characterized in that: described intermediate transmission wheel adopts small grooved wheel, and deceleration transmission wheel adopts big grooved wheel, is set with V-belt between small grooved wheel and big grooved wheel; Described big grooved wheel is divided into symmetrical left fixed sheave and the sheave two parts that move right, left fixed sheave is fixed on tapping mode axle, the sheave that moves right is arranged on tapping mode axle by regulating axle sleeve, it is driven to move to close and away from left fixed sheave direction by regulating shaft cover, the gearratio of intermediate propeller shaft and tapping mode axle, and then regulate stalk bundling diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510188554.3A CN104855061B (en) | 2015-04-20 | 2015-04-20 | Baler multi-route power transmission phase control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510188554.3A CN104855061B (en) | 2015-04-20 | 2015-04-20 | Baler multi-route power transmission phase control device |
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| CN104855061A true CN104855061A (en) | 2015-08-26 |
| CN104855061B CN104855061B (en) | 2016-08-10 |
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| CN201510188554.3A Active CN104855061B (en) | 2015-04-20 | 2015-04-20 | Baler multi-route power transmission phase control device |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3973445A (en) * | 1974-10-01 | 1976-08-10 | Hyde Whitcomb Ballard | Conversion mechanism for linear to rotary motion |
| CN2099875U (en) * | 1991-08-29 | 1992-03-25 | 王国新 | Chain transmission special-shaped toothed chain wheel |
| CN204669941U (en) * | 2015-04-20 | 2015-09-30 | 青岛农业大学 | Binder multi-route power transmission phase control device |
-
2015
- 2015-04-20 CN CN201510188554.3A patent/CN104855061B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3973445A (en) * | 1974-10-01 | 1976-08-10 | Hyde Whitcomb Ballard | Conversion mechanism for linear to rotary motion |
| CN2099875U (en) * | 1991-08-29 | 1992-03-25 | 王国新 | Chain transmission special-shaped toothed chain wheel |
| CN204669941U (en) * | 2015-04-20 | 2015-09-30 | 青岛农业大学 | Binder multi-route power transmission phase control device |
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| CN104855061B (en) | 2016-08-10 |
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