CN104850096B - Cigarette primary processing management control system - Google Patents
Cigarette primary processing management control system Download PDFInfo
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- CN104850096B CN104850096B CN201510132502.4A CN201510132502A CN104850096B CN 104850096 B CN104850096 B CN 104850096B CN 201510132502 A CN201510132502 A CN 201510132502A CN 104850096 B CN104850096 B CN 104850096B
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- control system
- parameter
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- production
- quality
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of cigarette primary processing management control systems, including quality control system and production control system, increase in quality control system and safeguard that control performs parameter function block X, the control of be useful for control system production and processing is performed into parameter integration, it is unified in quality control system what's new block X and safeguards, and it is stored in real-time data base, production control system disposably reads control directly from real-time data base and performs parameter, participate in production line machining control, the disposable reading for obtaining formulation parameter button and completing control and performing parameter that production control system passes through system monitoring interface；The present invention realizes execution, analysis, Function of Evaluation of the quality control system to device parameter.
Description
Technical field
The present invention relates to tobacco industry throwing quality control system Function Extensions to scrap prodn. line production and processing control process
A kind of function, specifically a kind of cigarette primary processing management control system.
Background technology
The technical solution of the prior art, as shown in Figure 1, the effect of throwing quality control system is：In throwing process
In, to each control point gathered data, and the data of acquisition are concluded, arranges, count, analyzing, therefrom obtain related production
The information of quality or production status, the reason of so as to find quality problems existing for product and lead to the problem of, to each work
Sequence carries out technique job evaluation, so that design, the technique to product are improved, ensure and improves product quality.For evaluating
The mass property parameter of throwing product processing quality is safeguarded in the functional block Y of quality control system and is stored in real-time data base
In.
The effect of throwing control system is：Each process material by production engineering specifications is processed into and meets process specifications
Finished product materials.Device parameter is safeguarded in the functional block of control system, and is stored in management database.In the prior art this
Partial parameters can not participate in statistical analysis, evaluation.
Include part mass characterisitic parameter and device parameter in control system for producing the control of control execution parameter.Control
System processed needs to read device parameter from management database, part is read from real-time data base when preparation is processed in throwing
Participate in the mass property parameter of control.
Wherein, there are partial parameters according to throwing Product Quality Evaluation and the demand of production control, same parameters exist simultaneously
In two above system, and it is directed to respective emphasis respectively with different parameter standard values in maintenance quality characterisitic parameter work(
It safeguards, is stored respectively in real-time data base and management database in energy block Y and in maintained equipment parameter function block.Control system
When reading control execution parameter from two disparate databases, there is intersection and conflict in the parameter existed simultaneously in two databases
The phenomenon that, so operating personnel will strictly be operated when reading parameter value by control system monitoring interface by operating instruction.In reality
In the production of border, repeatedly parameter mistake is performed since control occurs in the problems such as program malfunctions, data-interface is safeguarded, operative employee's maloperation
Disorderly, cause cigarette sensory quality that Quality Design requirement is not achieved, cause the serious consequence of quality of material defect.
For example, 1. by taking " weight of material " as an example, in maintenance quality characterisitic parameter functional block Y and maintained equipment parameter function block
Middle maintenance condition：When processing sub-module batches, for example modules A+module B+ modules C forms a production batch, in quality
" weight of material " standard value is set as " batch total weight " in the functional block Y of management system, i.e. the weight of modules A+module B+ modules C
Amount, for the statistical analysis of process quality data, participation process quality evaluation；And due to each module during production controls
Steam injection proportion is different, needs, by the use of each module weight as the switching between control execution parameter realization disparate modules, to reach
To the purpose that each module material in a production batch is processed with different steam injection proportions, so in the function of control system
The weight of material standard value of same production batch disparate modules is set as " weight of each module " in block, i.e. weight/mould of modules A
The weight of the weight of block B/module C.And for process not the batches of sub-module when, materiel machining intensity be it is the same, no
Handover module is needed, the weight of material parameter value in quality control system and in control system is disposed as batch total weight.
2. by taking " weight of material " as an example, control in actual production performs the situation of parameter error：Due to interface safeguard,
The reasons such as operative employee's maloperation are read as " batch total weight " for producing the module of control switching weight " each module weight ",
Module is caused not switch, materiel machining intensity can not be carried out by process specifications.
The shortcomings that above-mentioned prior art is：
First, quality control system is only to procedure quality performance data statistical analysis in industry at present, as influence process
The equipment control parameter of quality is acquired or is stored not in quality control system, causes the device parameter of influence process quality can not
Evaluation.
Second, the control system of the prior art reads control from real-time data base and management database and performs parameter value
When, existing read mode easily leads to production and processing and performs parameter error, causes material major quality defect.
The mass property parameter safeguarded in the same functional block of quality control system is respectively used to produce by third, the prior art
Two aspects of statistical analysis and production control of process quality data, are unfavorable for safeguarding that authority distribution and parameter divide.
Invention content
It is an object of the invention in view of the above-mentioned deficiencies in the prior art, provide a kind of cigarette primary processing management control
System extends the function of quality control system, device parameter is brought into, production process is directly used in quality control system
Equipment controls, and increases each process device parameter control Function of Evaluation, ensures that equipment control performs the accuracy of parameter, it is ensured that throwing
Process quality control.
The technical solution adopted in the present invention is：A kind of cigarette primary processing management control system, including quality control system and
Production control system increases in quality control system and safeguards that control performs parameter function block X, be useful for control system is given birth to
The control of production processing performs parameter, i.e. part mass characterisitic parameter and device parameter is integrated, and is unified in quality control system
It is safeguarded, and be stored in real-time data base in what's new block X, production control system is directly disposably read from real-time data base
Control is taken to perform parameter, participates in production line machining control, the acquisition formulation parameter that production control system passes through system monitoring interface
Button completes the disposable reading that control performs parameter.
The functional block Y of original maintenance quality characterisitic parameter in the quality control system, only for participation production process matter
Amount data evaluation, the parameter of analysis are safeguarded that control system no longer reads the parameter value safeguarded from this functional block Y and participates in life
Produce machining control.
Not only participation process qualitative data evaluate, but also participate in production process control parameter in two functional blocks according to application
Demand is safeguarded, is read respectively.
This control function by production equipment parameter proposed by the present invention brings the method in quality control system into, leads to
The function of extension quality control system is crossed, device parameter is brought into quality control system, increases each processing apparatus parameter
Function of Evaluation is controlled, ensures the accuracy that equipment control parameter performs, it is ensured that Primary Processing stable quality；Control performs parameter all
" elementary item " table in quality control system ensures the uniqueness of parameter；It makes full use of in quality control system in real time
The function of database server.
Description of the drawings
Fig. 1 is the principle schematic of the prior art,
Fig. 2 is the principle of the present invention schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawings 2 and specific embodiment the present invention is further illustrated.
Safeguard that control performs parameter function block X, functional block X for producing as shown in Fig. 2, increasing in quality control system
Device parameter and the mass property parameter that scrap prodn. line production and processing control performs are participated in maintenance control system.In functional block X
Each parameter item for participating in control can be chosen automatically, and alternative parameter item derives from the elementary item function in quality control system
Block contains in elementary item table and is useful for production control and performs and the parameter item of process data statistical analysis.Maintenance personnel
After choosing each control execution parameter item of participation production control in functional block X first, further according to the requirement of technique processing technology
The parameter value and preservation, parameter value of each parameter of typing are saved in real-time data base.
Functional block Y is used for being used for the mass property parameter of process quality data statistical analysis in maintenance quality management system.
Elementary item table of the parameter item equally in quality control system.Maintenance personnel chooses in functional block Y participate in first
After the parameter item of process data statistical analysis, parameter value and preservation further according to technology standard requirement each parameter of typing, ginseng
Numerical value is saved in real-time data base.
The parameter item of functional block Y and functional block X all originate from elementary item, ensure the unique of each parameter item title in two systems
Property.
" acquisition formulation parameter " button is clicked in control system by system monitoring interface disposably to read control and perform ginseng
Number completes the process that control system configuration control performs parameter.
Claims (1)
1. a kind of cigarette primary processing management control system, including quality control system and production control system, which is characterized in that
Include for the control execution parameter of control system production and processing：The part mass characterisitic parameter of quality control system, life
Produce the device parameter of control system；
Increase in quality control system and safeguard that control performs parameter function block X, by the production and processing of be useful for control system
Control performs parameter integration, is unified in quality control system what's new block X and safeguards, and be stored in real-time data base, raw
It produces control system and control execution parameter is disposably read directly from real-time data base, participate in production line machining control, production control
System processed is completed to control the disposable reading for performing parameter by the formulation parameter button that obtains at system monitoring interface,
The functional block Y of original maintenance quality characterisitic parameter in the quality control system, only for participation production process mass number
It is safeguarded according to the parameter of evaluation, analysis, production control system no longer reads the parameter value safeguarded from this functional block Y and participates in life
Produce machining control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510132502.4A CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510132502.4A CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
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| Publication Number | Publication Date |
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| CN104850096A CN104850096A (en) | 2015-08-19 |
| CN104850096B true CN104850096B (en) | 2018-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510132502.4A Active CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109270215A (en) * | 2018-09-12 | 2019-01-25 | 红塔烟草(集团)有限责任公司 | Cigarette, filter stick detection system across multi-data source |
| CN115437535B (en) * | 2022-11-08 | 2023-09-12 | 北京德风新征程科技股份有限公司 | Data processing method, device, equipment and medium for tobacco shredding workshop |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7079912B2 (en) * | 2002-11-25 | 2006-07-18 | Philip Morris Usa Inc. | System and method for high speed control and rejection |
| DE10319064A1 (en) * | 2003-04-25 | 2004-11-11 | Focke & Co.(Gmbh & Co. Kg) | Method and device for controlling a manufacturing unit |
| CN101196742A (en) * | 2007-12-28 | 2008-06-11 | 上海烟草（集团）公司 | Quality control system for production process |
| CN101324792B (en) * | 2008-01-14 | 2011-08-10 | 龙岩烟草工业有限责任公司 | Automatic control method of cigarette throwing production flow |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
Non-Patent Citations (2)
| Title |
|---|
| 制丝线工艺与质量控制管理系统的研究与实现;宋岐国 等;《机电产品开发与创新》;20121128;第25卷(第6期);第35-37页 * |
| 基于MES的某卷烟制丝生产线管控一体化系统的研究;黄健泮;《中国优秀硕士学位论文全文数据库经济与管理科学辑》;20111215;第30-50页 * |
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