CN104850096A - Cigarette production management and control system - Google Patents
Cigarette production management and control system Download PDFInfo
- Publication number
- CN104850096A CN104850096A CN201510132502.4A CN201510132502A CN104850096A CN 104850096 A CN104850096 A CN 104850096A CN 201510132502 A CN201510132502 A CN 201510132502A CN 104850096 A CN104850096 A CN 104850096A
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- control system
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- quality
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000003908 quality control method Methods 0.000 claims description 26
- 238000003754 machining Methods 0.000 claims description 4
- 238000009472 formulation Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000011156 evaluation Methods 0.000 abstract description 6
- 238000003326 Quality management system Methods 0.000 abstract description 5
- 238000004458 analytical method Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 19
- 239000000463 material Substances 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 8
- 238000010793 Steam injection (oil industry) Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001303 quality assessment method Methods 0.000 description 1
- 238000013441 quality evaluation Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a cigarette production management and control system. The cigarette production management and control system comprises a quality management system and a production control system, the quality management system is additionally provided with a function block X for maintaining control execution parameters, all the control execution parameters used for controlling the production and processing of the system are integrated, maintained in the additionally-provided function block X of the quality management system in a unified manner, and stored in a real-time database, the production control system directly reads the control execution parameters by one time from the real-time database and participates in the processing and control of a production line, and the production control system accomplishes one-time reading of the control execution parameters via an obtaining formula parameter button of a system monitoring interface. According to the cigarette production management and control system, the functions of execution, analysis, and evaluation of equipment parameters of the quality management system are realized.
Description
Technical field
The present invention relates to a kind of function of tobacco industry throwing quality control system Function Extension to scrap prodn. line production and processing control procedure, a kind of cigarette primary processing management control system specifically.
Background technology
The technical scheme of prior art, as shown in Figure 1, the effect of throwing quality control system is: in throwing process, to each reference mark image data, and the data gathered are concluded, arrange, add up, analyzed, therefrom obtain the information of related products quality or production status, thus the reason finding the quality problems that product exists and have problems, processes evaluation is carried out to each operation, to improve the design of product, technique, ensures and improve the quality of products.Mass property parameter for evaluating throwing product processing quality is safeguarded and is stored in real-time data base in the functional block Y of quality control system.
The effect of throwing control system is: each operation material is processed into the finished product materials meeting process specifications by production engineering specifications.Device parameter is safeguarded in the functional block of control system, and is stored in management database.In prior art, this part parameter cannot participate in statistical study, evaluation.
Part mass characterisitic parameter and device parameter is comprised for the production of the control execution parameter controlled in control system.Control system, when throwing processing prepares, needs fetch equipment parameter from management database, and from real-time data base, reading section participates in the mass property parameter controlled.
Wherein, there is partial parameters according to the demand of throwing Product Quality Evaluation and production control, same parameters is present in above two systems simultaneously, and safeguard in maintenance quality characterisitic parameter functional block Y He in service equipment parameter function block with different parameter standard value for respective emphasis respectively, be stored in respectively in real-time data base and management database.When control system reads control execution parameter from two disparate databases, there is the phenomenon of intersection and conflict in the parameter be simultaneously present in two databases, so operating personnel will strictly operate by working specification by during control system monitoring interface reading parameter value.In actual production, repeatedly due to program make mistakes, data-interface maintenance, the problem such as operative employee's maloperation occur controlling execution parameter entanglement, cause cigarette sensory quality not reach Quality Design requirement, cause the serious consequence of quality of material defect.
Such as, 1. for " weight of material ", maintenance condition in maintenance quality characterisitic parameter functional block Y and service equipment parameter function block: during processing sub-module batches, such as modules A+module B+ module C forms a production batch, in the functional block Y of quality control system, " weight of material " standard value is set to " batch general assembly (TW) ", the weight of i.e. modules A+module B+ module C, for the statistical study of process quality data, participation process quality assessment; And steam injection proportion due to each module in production control process is different, need to utilize each module weight to realize the switching between disparate modules as control execution parameter, reach the object of processing each module material in a production batch with different steam injection proportion, so the weight of material standard value of same production batch disparate modules is set to " weight of each module " in the functional block of control system, i.e. the weight of the weight/module C of the weight/module B of modules A.And for when processing the batches of not sub-module, materiel machining intensity is the same, does not need handover module, the weight of material parameter value in quality control system and in control system is all set to a batch general assembly (TW).
2. for " weight of material ", the situation that execution parameter is made mistakes is controlled: due to reasons such as interface maintenance, operative employee's maloperations in actual production, switch weight " each module weight " for the production of the module controlled to be read as " batch general assembly (TW) ", cause module not switch, materiel machining intensity cannot be undertaken by process specifications.
The shortcoming of above-mentioned prior art is:
The first, in current industry, quality control system is only to the statistical study of procedure quality performance data, and the equipment controling parameters as influence process quality does not gather or stores in quality control system, causes the device parameter of influence process quality to evaluate.
The second, when the control system of prior art reads and controls execution parameter value from real-time data base and management database, existing read mode easily causes production and processing execution parameter mistake, causes material major quality defect.
3rd, the mass property parameter safeguarded in same for quality control system functional block is respectively used to statistical study and production control two aspects of production run qualitative data by prior art, is unfavorable for safeguarding that right assignment and parameter divide.
Summary of the invention
The object of the invention is to for above-mentioned the deficiencies in the prior art, a kind of cigarette primary processing management control system is provided, extend the function of quality control system, device parameter is brought in quality control system and is directly used in the control of production run equipment, increase each processing apparatus state modulator Function of Evaluation, guarantee equipment controls the accuracy of execution parameter, guarantees Primary Processing quality control.
The technical solution adopted in the present invention is: a kind of cigarette primary processing management control system, comprise quality control system and production control system, increase in quality control system and safeguard control execution parameter functional block X, by all control execution parameter for control system production and processing, namely part mass characterisitic parameter and device parameter are integrated, be unified in quality control system what's new block X and safeguard, and be stored in real-time data base, production control system is disposable reading control execution parameter from real-time data base directly, participate in production line machining control, production control system completes the disposable reading controlling execution parameter by the acquisition formulation parameter button at system monitoring interface.
The functional block Y of original maintenance quality characterisitic parameter in described quality control system, the parameter only for the evaluation of participation production run qualitative data, analysis is safeguarded, control system no longer reads the parameter value safeguarded from this functional block Y and participates in production and processing control.
Both participation process qualitative data is evaluated, and the parameter participating in again production run control is safeguarded respectively according to application demand, read in two functional blocks.
This controlling functions by production equipment parameter that the present invention proposes brings the method in quality control system into, by expanding the function of quality control system, device parameter is brought in quality control system, increase each processing apparatus state modulator Function of Evaluation, the accuracy that guarantee equipment controling parameters performs, guarantees Primary Processing steady quality; Control execution parameter all comes from " elementary item " table in quality control system, ensures the uniqueness of parameter; Make full use of the function of live database server in quality control system.
Accompanying drawing explanation
Fig. 1 is the principle schematic of prior art,
Fig. 2 is principle schematic of the present invention.
Embodiment
Below in conjunction with accompanying drawing 2 and embodiment, the present invention is further illustrated.
As shown in Figure 2, increase and safeguard control execution parameter functional block X in quality control system, functional block X is used for participating in device parameter and the mass property parameter that scrap prodn. line production and processing controls execution in production maintenance control system.Automatically can choose each parameter item participating in controlling in functional block X, its alternative parameter item derives from the elementary item functional block in quality control system, contains all parameter items for the production of controlling execution and process data statistical study in elementary item table.After first maintainer chooses each control execution parameter item participating in production control in functional block X, then preserve according to the parameter value of each parameter of processes technical requirement typing, parameter value is saved in real-time data base.
Functional block Y is used in maintenance quality management system for the mass property parameter of process quality data statistical study.Parameter item derives from the elementary item table in quality control system equally.After first maintainer has chosen the parameter item of participation process data statistic analysis in functional block Y, then preserve according to the parameter value of each parameter of technology standard-required typing, parameter value is saved in real-time data base.
The parameter item of functional block Y and functional block X all comes from elementary item, ensures the uniqueness of each parameter item title in two systems.
Click the disposable reading of " acquisition formulation parameter " button in control system by system monitoring interface and control execution parameter, complete the process that control system configuration controls execution parameter.
Claims (1)
1. a cigarette primary processing management control system, comprise quality control system and production control system, it is characterized in that, increase in quality control system and safeguard control execution parameter functional block X, all control execution parameter for control system production and processing are integrated, be unified in quality control system what's new block X and safeguard, and be stored in real-time data base, production control system is disposable reading control execution parameter from real-time data base directly, participate in production line machining control, production control system completes the disposable reading controlling execution parameter by the acquisition formulation parameter button at system monitoring interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510132502.4A CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510132502.4A CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104850096A true CN104850096A (en) | 2015-08-19 |
| CN104850096B CN104850096B (en) | 2018-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510132502.4A Active CN104850096B (en) | 2015-03-25 | 2015-03-25 | Cigarette primary processing management control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109270215A (en) * | 2018-09-12 | 2019-01-25 | 红塔烟草(集团)有限责任公司 | Cigarette, filter stick detection system across multi-data source |
| CN115437535A (en) * | 2022-11-08 | 2022-12-06 | 北京德风新征程科技有限公司 | Data processing method, device, equipment and medium for tobacco shred manufacturing workshop |
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| WO2004049126A3 (en) * | 2002-11-25 | 2004-12-29 | Philip Morris Prod | System and method for high speed control and rejection |
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| CN101324792A (en) * | 2008-01-14 | 2008-12-17 | 龙岩烟草工业有限责任公司 | Automatic control method of cigarette throwing production flow |
| CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
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2015
- 2015-03-25 CN CN201510132502.4A patent/CN104850096B/en active Active
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| WO2004049126A3 (en) * | 2002-11-25 | 2004-12-29 | Philip Morris Prod | System and method for high speed control and rejection |
| US20060267536A1 (en) * | 2003-04-25 | 2006-11-30 | Wolfgang Linke | Method and device for controlling a production unit |
| CN101196742A (en) * | 2007-12-28 | 2008-06-11 | 上海烟草（集团）公司 | Quality control system for production process |
| CN101324792A (en) * | 2008-01-14 | 2008-12-17 | 龙岩烟草工业有限责任公司 | Automatic control method of cigarette throwing production flow |
| CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109270215A (en) * | 2018-09-12 | 2019-01-25 | 红塔烟草(集团)有限责任公司 | Cigarette, filter stick detection system across multi-data source |
| CN115437535A (en) * | 2022-11-08 | 2022-12-06 | 北京德风新征程科技有限公司 | Data processing method, device, equipment and medium for tobacco shred manufacturing workshop |
| CN115437535B (en) * | 2022-11-08 | 2023-09-12 | 北京德风新征程科技股份有限公司 | Data processing method, device, equipment and medium for tobacco shredding workshop |
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| Publication number | Publication date |
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| CN104850096B (en) | 2018-06-19 |
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