CN104847378A - Control system of vehicle-mounted type concrete wet spraying car - Google Patents

Control system of vehicle-mounted type concrete wet spraying car Download PDF

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Publication number
CN104847378A
CN104847378A CN201410541646.0A CN201410541646A CN104847378A CN 104847378 A CN104847378 A CN 104847378A CN 201410541646 A CN201410541646 A CN 201410541646A CN 104847378 A CN104847378 A CN 104847378A
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China
Prior art keywords
concrete wet
module
wet shot
vehicle control
control system
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CN201410541646.0A
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CN104847378B (en
Inventor
王祥军
龚俊
张卫国
陶鹏宇
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Hunan Wuxin Heavy Equipment Co Ltd
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Hunan Wuxin Heavy Equipment Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Architecture (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Paleontology (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Stored Programmes (AREA)

Abstract

The invention relates to the field of concrete conveying, and provides a control system of a vehicle-mounted type concrete wet spraying car. The control system comprises a detection input portion, a power supply portion, a load control portion, a remote control operation portion and a master controller portion, wherein the master controller portion is connected with the detection input portion, the power supply portion, the load control portion and the remote control operation portion. The master controller portion is a single chip microcomputer controller and comprises a single chip microcomputer and an expansion module, wherein the expansion module comprises a data processing module connected with the detection input portion, a silicon controlled module connected with the load control portion, a data communication module connected with the remote control operation portion and a current processing module set connected with the power supply portion. The expansion module is arranged on the single chip microcomputer and is connected with a peripheral part, and therefore the control system of the vehicle-mounted type concrete wet spraying car is obtained. The control system has the excellent cost performance, is highly integrated, and is small in size, stable in control performance, low in voltage and power consumption, and easy to expand.

Description

A kind of Vehicular concrete wet shot vehicle control
Technical field
The present invention relates to concrete conveyance field, particularly relate to a kind of Vehicular concrete wet shot vehicle control.
Background technology
In recent years, along with country is to the input energetically of infrastructure, wet-spraying machine is as concrete conveying equipment, it obtains extensive use in iron/highway tunnel, mine working, culvert, geotechnical slope, hydroelectric project, military engineering, large foundation, subway and urban construction at home, the particularly use of emerging product vehicular pulp shooting machine, make wet-spray technique there occurs qualitative leap, also changed into the technology having independent intellectual property right by introduction of foreign technology.The quality of Vehicular concrete wet shot vehicle control, is related to the normal use of Vehicular concrete wet shot car.Present Vehicular concrete wet shot vehicle control many employings vehicular controller controls, Industry Control PLC or this quasi-controller manufacturing cost high, products solidifying scaling difficulty.Particularly, Industry Control PLC as Vehicular concrete wet shot car controller to cabinet sealing and cooling requirements strict, and due to the impact of working environment, its fault rate is higher comparatively speaking; Then cost is high as the controller of Vehicular concrete wet shot car to adopt vehicular controller.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is exactly the Vehicular concrete wet shot vehicle control how providing a kind of low cost, low energy consumption, stable performance, easily expansion.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of Vehicular concrete wet shot vehicle control, comprise the master controller part detecting importation, Power supply part, load control part, straighforward operation part and be connected with described part;
Described master controller part is singlechip controller, comprises single-chip microcomputer and expansion module;
Described expansion module comprises the data processing module be connected with detection importation, the silicon controlled module be connected with described load control part, the data communication module be connected with described straighforward operation part, and the current processing module group be connected with described Power supply part.
Preferably, described control system also comprises keyboard portion;
Described master controller part also comprises keyboard to set up module.
Preferably, described control system also comprises display section;
Described master controller part also comprises the display module be connected with described display section.
Preferably, described detection importation comprises master cylinder pressure sensor, jib pressure sensor, temperature pick up, accelerating admixture measuring pump speed probe, slewing limit sensor and left and right master cylinder to level sensor.
Preferably, described Power supply part comprises the auxiliary circuit of isolating transformer, Switching Power Supply and surge absoption and voltage protection etc.
Preferably, described load control part comprises each action electromagnetic valve, cooling fan, vibrating motor, electric proportional valve.
Preferably, described straighforward operation part comprises the obliquity sensor of hand-held remote controller, GPS, horizontal adjustment.
Preferably, described set-up of control system has function control button.
(3) beneficial effect
Technical scheme provided by the invention has the following advantages: adopt singlechip controller to replace the PLC of prior art or vehicular controller, single-chip microcomputer have low price powerful, carry perfect peripheral interface, volume low power consumption is low, programming efficiency is low and the portable feature such as good.By arranging expansion module on single-chip microcomputer, and be connected with peripheral hardware, thus obtain having excellent cost performance, highly integrated and the little control performance of volume is stablized, Low-voltage Low-power, easily expansion Vehicular concrete wet shot vehicle control.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1: the structure block diagram of a kind of Vehicular concrete wet shot vehicle control provided by the invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, embodiments of the present invention are described in further detail.Following examples for illustration of the present invention, but can not be used for limiting the scope of the invention.
Refer to Fig. 1, Fig. 1 is the structure block diagram of a kind of Vehicular concrete wet shot vehicle control provided by the invention.
Vehicular concrete wet shot vehicle control comprises the master controller part detecting importation, Power supply part, load control part, straighforward operation part and be connected with above-mentioned part.Wherein master controller part is singlechip controller, comprises single-chip microcomputer and expansion module.Expansion module comprises again the data processing module be connected with detection importation, the silicon controlled module be connected with described load control part, the data communication module be connected with described straighforward operation part, and the current processing module group be connected with described Power supply part.
In addition, keyboard portion can also be set in the controls, and keyboard to set up module is set in the master controller of control system.With crossing keyboard portion, realizing finishing and the input of all kinds of running parameter of Vehicular concrete wet shot car, and being sent to singlechip controller by keyboard to set up module.
For the ease of first closing the display of data in control system, in described control system, can man-machine interface be set.Specifically can expand a display module in singlechip controller and display module described in display section is connected.
Particularly, the various kinds of sensors of described detection importation detects real time data, send single-chip microcomputer main control, and by display module process, shown eventually through display section by the described data processing module be connected with detection importation after being processed.Described detection importation at least comprises master cylinder pressure sensor, jib pressure sensor, temperature pick up, accelerating admixture measuring pump speed probe, slewing limit sensor and left and right master cylinder to level sensor.Wherein, master cylinder pressure sensor detects master cylinder real-time working pressure.Jib pressure sensor detects jib real-time working pressure.Temperature pick up detects fuel tank temperature.Accelerating admixture measuring pump speed probe detects accelerating admixture measuring pump tach signal, and the signal obtained, by after data processing module computing, sends into singlechip controller; Singlechip controller, according to concrete content, accelerating admixture proportion and wet shot side's amount, to be programme control accelerating admixture measuring pump motor flow by institute, is done closed-loop control, guarantee the quality of wet shot to the flow of accelerating admixture.The position of slewing limit sensor to panoramic table is detected, and singlechip controller to slow down to rotary motor according to the detection signal of received panoramic table and brakes, and reaches the spacing of manipulator.Left and right master cylinder detects the operating position of master cylinder to level sensor, and transmission signal is to singlechip controller, and plug-in completes pump action according to its signal.
Described Power supply part is that other ingredient of control system is powered, comprising isolating transformer, Switching Power Supply and auxiliary circuit etc.Described auxiliary circuit comprises the auxiliary circuit of surge absoption and voltage protection etc.
Described load control part comprises the terminate loads such as each action electromagnetic valve, cooling fan, vibrating motor, electric proportional valve.Singlechip controller is exported by silicon controlled module according to the program compiled and edited, and controls described load control part and completes the various corresponding action of Vehicular concrete wet shot car.
The control of described straighforward operation part practical function action and input, comprise hand-held remote controller, realize long range positioning upgrading GPS, horizontal adjustment obliquity sensor etc.Described straighforward operation part realizes the plug-in of equipment by the bus of data communication module and parallel, serial input/output pin etc., and the Multi-function extension of control system.Described straighforward operation part carries out communication by singlechip controller, completes manipulator and the various corresponding action of Vehicular concrete wet shot car.
Summary is got up, the Vehicular concrete wet shot car in this programme, its low cost of manufacture, and control stability is high, low in energy consumption, easily expands and sustainable upgrading, is embodied as:
1, the excellent ratio of performance to price.
2, high integration, volume is little, high reliability, programmed instruction: constant and form etc. are solidificated in ROM therefore survivable, and many signalling channels are all in a chip, therefore reliability is high.
3, low-voltage, low-power consumption: the operating voltage in single-chip microcomputer is only 1.8V ~ 3.6V, and operating current is only hundreds of microampere.
4, easily expand: have computer in chip and normally run necessary parts, chip exterior has many three buses for expansion and parallel, serial input/output pin, is easy to the computer application system forming various scale.
Above embodiment is only for illustration of the present invention, but not limitation of the present invention.Although with reference to embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, various combination, amendment or equivalent replacement are carried out to technical scheme of the present invention, do not depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.

Claims (8)

1. a Vehicular concrete wet shot vehicle control, comprises the master controller part detecting importation, Power supply part, load control part, straighforward operation part and be connected with described part;
It is characterized in that, described master controller part is singlechip controller, comprises single-chip microcomputer and expansion module;
Described expansion module comprises the data processing module be connected with detection importation, the silicon controlled module be connected with described load control part, the data communication module be connected with described straighforward operation part, and the current processing module group be connected with described Power supply part.
2. Vehicular concrete wet shot vehicle control according to claim 1, it is characterized in that, described control system also comprises keyboard portion;
Described master controller part also comprises keyboard to set up module.
3. Vehicular concrete wet shot vehicle control according to claim 1, it is characterized in that, described control system also comprises display section;
Described master controller part also comprises the display module be connected with described display section.
4. Vehicular concrete wet shot vehicle control as claimed in any of claims 1 to 3, it is characterized in that, described detection importation comprises master cylinder pressure sensor, jib pressure sensor, temperature pick up, accelerating admixture measuring pump speed probe, slewing limit sensor and left and right master cylinder to level sensor.
5. Vehicular concrete wet shot vehicle control as claimed in any of claims 1 to 3, is characterized in that, described Power supply part comprises isolating transformer, Switching Power Supply and auxiliary circuit.
6. Vehicular concrete wet shot vehicle control as claimed in any of claims 1 to 3, is characterized in that, described load control part comprises each action electromagnetic valve, cooling fan, vibrating motor, electric proportional valve.
7. Vehicular concrete wet shot vehicle control as claimed in any of claims 1 to 3, it is characterized in that, described straighforward operation part comprises the obliquity sensor of hand-held remote controller, GPS, horizontal adjustment.
8. Vehicular concrete wet shot vehicle control as claimed in any of claims 1 to 3, it is characterized in that, described set-up of control system has function control button.
CN201410541646.0A 2014-10-14 2014-10-14 A kind of Vehicular concrete wet shot vehicle control Active CN104847378B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415500A (en) * 2015-11-26 2016-03-23 湖南五新隧道智能装备股份有限公司 Accelerator speed regulation method for concrete gunniting vehicle and accelerator system
CN106709633A (en) * 2016-12-02 2017-05-24 江苏中路信息科技有限公司 On-line supervision system for casting type asphalt concrete, and supervision method
CN108287494A (en) * 2017-12-27 2018-07-17 湖南鹏翔星通汽车有限公司 Wet spraying machine control system and method
CN109236325A (en) * 2018-09-19 2019-01-18 中国铁建重工集团有限公司 A kind of intelligent concrete wet shot trolley
CN109695460A (en) * 2019-03-14 2019-04-30 中铁十局集团西北工程有限公司 The injection method of concrete in a kind of constructing tunnel
CN110148922A (en) * 2019-04-13 2019-08-20 湖南鹏翔星通汽车有限公司 Wet shot Electrical Control protects system
CN110454193A (en) * 2019-07-31 2019-11-15 盾构及掘进技术国家重点实验室 A kind of TBM construction forward type wet-spraying machine intelligent controlling device
CN114734461A (en) * 2022-04-28 2022-07-12 四川蓝海智能装备制造有限公司 Wet spraying manipulator electric control system

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Publication number Priority date Publication date Assignee Title
JPH1193593A (en) * 1997-09-18 1999-04-06 Ishikawajima Constr Materials Co Ltd Device for spraying concrete
CN101280918A (en) * 2008-04-26 2008-10-08 深圳市保力加燃气设备有限公司潮州市分公司 Complete pre-mixing type combustion system
CN103670445A (en) * 2013-11-19 2014-03-26 中国矿业大学 Monitoring system and method for wet-type concrete spraying machine in coal mine
CN103744344A (en) * 2014-01-24 2014-04-23 湖南五新重型装备有限公司 Two-motor drive control system of concrete spraying vehicle
CN104018852A (en) * 2014-05-30 2014-09-03 湖南五新重型装备有限公司 Vehicle-mounted concrete wet-spraying vehicle control system

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JPH1193593A (en) * 1997-09-18 1999-04-06 Ishikawajima Constr Materials Co Ltd Device for spraying concrete
CN101280918A (en) * 2008-04-26 2008-10-08 深圳市保力加燃气设备有限公司潮州市分公司 Complete pre-mixing type combustion system
CN103670445A (en) * 2013-11-19 2014-03-26 中国矿业大学 Monitoring system and method for wet-type concrete spraying machine in coal mine
CN103744344A (en) * 2014-01-24 2014-04-23 湖南五新重型装备有限公司 Two-motor drive control system of concrete spraying vehicle
CN104018852A (en) * 2014-05-30 2014-09-03 湖南五新重型装备有限公司 Vehicle-mounted concrete wet-spraying vehicle control system

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415500A (en) * 2015-11-26 2016-03-23 湖南五新隧道智能装备股份有限公司 Accelerator speed regulation method for concrete gunniting vehicle and accelerator system
CN106709633A (en) * 2016-12-02 2017-05-24 江苏中路信息科技有限公司 On-line supervision system for casting type asphalt concrete, and supervision method
CN108287494A (en) * 2017-12-27 2018-07-17 湖南鹏翔星通汽车有限公司 Wet spraying machine control system and method
CN109236325A (en) * 2018-09-19 2019-01-18 中国铁建重工集团有限公司 A kind of intelligent concrete wet shot trolley
CN109695460A (en) * 2019-03-14 2019-04-30 中铁十局集团西北工程有限公司 The injection method of concrete in a kind of constructing tunnel
CN110148922A (en) * 2019-04-13 2019-08-20 湖南鹏翔星通汽车有限公司 Wet shot Electrical Control protects system
CN110454193A (en) * 2019-07-31 2019-11-15 盾构及掘进技术国家重点实验室 A kind of TBM construction forward type wet-spraying machine intelligent controlling device
CN110454193B (en) * 2019-07-31 2024-03-19 盾构及掘进技术国家重点实验室 Intelligent control device of front-mounted wet spraying machine for TBM construction
CN114734461A (en) * 2022-04-28 2022-07-12 四川蓝海智能装备制造有限公司 Wet spraying manipulator electric control system

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