CN110148922A - Wet shot Electrical Control protects system - Google Patents

Wet shot Electrical Control protects system Download PDF

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Publication number
CN110148922A
CN110148922A CN201910296473.3A CN201910296473A CN110148922A CN 110148922 A CN110148922 A CN 110148922A CN 201910296473 A CN201910296473 A CN 201910296473A CN 110148922 A CN110148922 A CN 110148922A
Authority
CN
China
Prior art keywords
unit
controller
sensor
electrical control
wet shot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910296473.3A
Other languages
Chinese (zh)
Inventor
胡鹏填
魏鹏程
陈显军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUNAN PENGXIANG XINGTONG AUTOMOBILE Co Ltd
Original Assignee
HUNAN PENGXIANG XINGTONG AUTOMOBILE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUNAN PENGXIANG XINGTONG AUTOMOBILE Co Ltd filed Critical HUNAN PENGXIANG XINGTONG AUTOMOBILE Co Ltd
Priority to CN201910296473.3A priority Critical patent/CN110148922A/en
Publication of CN110148922A publication Critical patent/CN110148922A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H3/00Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection
    • H02H3/20Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection responsive to excess voltage
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
    • H02H7/0822Integrated protection, motor control centres

Abstract

Wet shot Electrical Control protects system, including the detection unit being sequentially connected electrically, input unit, control unit, export execution unit, the detection unit includes fluid detection sensors, filter core clogging sensor, oil temperature sensor, motor overheating sensor, the input unit includes signal transmission device, the signal that sensor unit in inspection unit checks is transmitted to control unit, described control unit includes controller, controller is connected with man-machine interface, the data that the man-machine interface can be received with real-time display controller, the output execution unit includes that radiator opens/guard's valve, cool dose of pump of speed opens/guard's valve, the oil return path switching switch of filter, the detection unit, input unit, control unit, man-machine interface, output execution unit is respectively connected with power supply unit.

Description

Wet shot Electrical Control protects system
Technical field
The present invention relates to a kind of wet shot Electrical Controls to protect system.
Background technique
Tunnel device in engineering machinery, as the important component of construction link, to the reliability requirement pole of equipment Height, equipment damage duration caused by engineering construction is huge with expenses, especially wet shot, for unstable crag, not and When injection excavation face will lead to tunnel cave.
Currently, the safeguard measure under the working condition of tunnel device is inadequate, causes equipment failure rate higher, be also difficult to sometimes Find the reason of failure causes.
CN 201711164324 discloses a kind of mechanical breakdown monitoring unit, for carrying out mechanical breakdown prison to motor Control, and export mechanical breakdown monitoring data;Motor protection controller, for carrying out electric fault monitoring, and root to motor Whether control instruction is exported extremely according to electric fault monitoring data and mechanical breakdown monitoring data, to realize the tripping to motor Protection.
CN 201810474966 discloses overvoltage protection control system, including voltage detection module, data reference Module, signal analysis module, overcurrent fusing module, controller, excess temperature fusing module and fusing module;The voltage detection module For the real-time voltage information in real-time monitoring route and real-time voltage information is transferred to signal analysis module, Database Reference The normal range value of module storage voltage signal.
But the prior art lacks comprehensive safeguard measure to engineering machinery.When existing wet-spraying machine carries out construction operation, even What is connect is external power supply, and the use environment of wet-spraying machine determines that the unstable and failure rate of external power supply is higher, often will appear Under-voltage and over-voltage caused by the dislocation phase of power supply, external voltage fluctuations, in motor work progress, motor thermal overload will also result in electricity Machine and electric-control system damage.Under unstable external power supply environment, long working be easy to cause motor and electric-control system to damage It is bad.
Summary of the invention
The technical problem to be solved by the present invention is to overcoming the deficiencies of the prior art and provide a kind of to be the electricity of wet-spraying machine Machine and electric-control system provide the system of omnibearing protection.
The technical solution used to solve the technical problems of the present invention is that wet shot Electrical Control protects system, including successively it is electrically connected Detection unit, input unit, the control unit, output execution unit connect, the detection unit includes fluid detection sensors, electricity Machine overheat sensor, the input unit include signal transmission device, and the signal that inspection unit is detected is transmitted to control unit, Described control unit includes controller, and controller is connected with man-machine interface, and the man-machine interface can be connect with real-time display controller The data being subject to, the output execution unit include that the opening of accelerator pump/guard's valve, motor opens/guard's valve, and the detection is singly Member, input unit, control unit, man-machine interface, output execution unit are respectively connected with power supply unit.
Further, the detection unit further includes filter core clogging sensor and oil temperature sensor.
Further, the corresponding output execution unit of the filter core clogging sensor is filter paths switching switch and filter core Replacement
Further, the corresponding output execution unit of the oil temperature sensor is that heating/scattered radiator opens/guard's valve.
Further, said supply unit includes motor dislocation circuitry phase or overvoltage/undervoltage circuit.
Further, the controller is equipped with three-level protective system, and the first order protects system are as follows: when the practical electricity of construction power supply When pressure is more than theoretical value ± 5%, the specifying information of controller recording voltage and time;Protect system in the second level are as follows: when more than theory When value ± 8%, controller recording voltage specifying information and time simultaneously carry out warning note;The third level protects system are as follows: when more than reason When by value ± 10%, controller recording voltage specifying information and time simultaneously stop working.
The invention has the following beneficial effects: providing quick and accurate omnibearing protection for wet-spraying machine circuit system, simultaneously The time that failure occurs is recorded, the troubleshooting in later period is conducive to, to improve the service life of wet-spraying machine and warp that wet-spraying machine uses Ji property.
Detailed description of the invention
Fig. 1 is the block diagram of the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawing and specific embodiment present invention is further described in detail.
The present invention includes the detection unit being sequentially connected electrically, input unit, control unit, output execution unit, and detection is single Member includes fluid detection sensors, motor overheating sensor, and input unit includes signal transmission device, and inspection unit is detected Signal is transmitted to control unit, and control unit includes controller, and controller is connected with man-machine interface, and man-machine interface can be shown in real time Show the data that controller receives, output execution unit includes that the opening of accelerator pump/guard's valve, motor open/guard's valve, the inspection It surveys unit, input unit, control unit, man-machine interface, output execution unit and is respectively connected with power supply unit.
Detection unit further includes filter core clogging sensor and oil temperature sensor, and the corresponding output of filter core clogging sensor executes Unit is filter paths switching switch and filter element replacing;The corresponding output execution unit of oil temperature sensor is heating/radiator Open/guard's valve.
Power supply unit includes motor dislocation circuitry phase or overvoltage/undervoltage circuit.
Controller is equipped with two class protection system to the protection of temperature and fluid detection, and the first order protects system are as follows: works as construction When, when actual result that sensor detects is more than first threshold, controller records specifying information and time and alarms;The second level Protection system are as follows: when the actual result that sensor detects is more than second threshold, controller records specifying information and time simultaneously It stops working.
In the construction process, motor thermal overload be easy to cause motor and electric-control system to damage to the motor of wet-spraying machine, passes through electricity Machine overheat sensor detection thermal overload is simultaneously shut down and is recorded, and the failure rate of dynamical system is advantageously reduced.
The cleannes of wet shot machine hydraulic system are very big on the influence of the failure rate in the service life of hydraulic valve, pump and hydraulic system, Filter core stopping state is detected by filter core clogging sensor, the failure rate of hydraulic system can be greatly lowered.
The oil temperature of wet-spraying machine is very big on the influence of the failure rate in the service life of hydraulic valve, pump and hydraulic system, is passed by oil temperature Sensor detects temperature anomaly, and the failure of hydraulic system can be greatly lowered.Wet-spraying machine at work, using the hydraulic oil of 46#, The ideal oil temperature section of plunger pump be 47 DEG C~70 DEG C, oil temperature detection, especially -10 DEG C and hereinafter, construction start rear hydraulic pressure system System automatic preheating simultaneously records, and avoids highly viscous oil liquid under low-temperature condition that oil pump is caused to be emptied and damage;When oil temperature is higher than 60 DEG C When, radiator fan is automatically turned on and is recorded;When oil temperature is higher than 80 DEG C of first threshold, alarm and record;When oil temperature is higher than second At 85 DEG C of threshold value, shuts down and record.
Display screen in man-machine interface is connected with battery voltage sensor, can be provided for the breakdown judge of man-machine interface according to According to voltage is less than 2.8V, client can be reminded to replace battery with forced shutdown by repeatedly alarming.
In wet-spraying machine, fluid detection sensors detect whether accelerator entrance has fluid to pass through, fluid free when detecting When time is more than first threshold 15s, controller issues alarm, when the detection fluid free time being more than second threshold 20s, control Device control accelerator pump stops working, and avoids the dry combustion method of accelerator pump stator from occasioning a delay the duration to client, while can be to avoid easy The damage for damaging part, causes use cost to increase to client.
Controller is equipped with three-level protective system to the protection of supply voltage, prevents the virtual voltage of construction power supply to fluctuate and causes The damage of motor and electric-control system when wet-spraying machine is constructed.When the virtual voltage (theoretical power supply 380V) of construction power supply is more than theoretical value When ± 5%, the specifying information of controller recording voltage and time;When being more than theoretical value ± 8%, controller recording voltage is specifically believed Breath and time simultaneously carry out warning note;When being more than theoretical value ± 10%, controller recording voltage specifying information and time simultaneously stop Work;The voltage fluctuation in building site be it is recurrent, generation be all it is a certain instantaneous, sometimes operator can not discover, and pass through The three-level protective being equipped with can effectively protect electric-control system.
Those skilled in the art can carry out various modifications to the present invention and modification, if these modifications and variations are at this Within the scope of invention claim and its equivalent technologies, then these modifications and variations also still the protection scope of this patent it It is interior.
The prior art that the content being not described in detail in specification is known to the skilled person.

Claims (7)

1. wet shot Electrical Control protects system, which is characterized in that single including the detection unit that is sequentially connected electrically, input unit, control Member, output execution unit, the detection unit includes fluid detection sensors, motor overheating sensor, the input unit packet Signal transmission device is included, the signal that inspection unit is detected is transmitted to control unit, and described control unit includes controller, control Device is connected with man-machine interface, the data that the man-machine interface can be received with real-time display controller, the output execution unit Opening including accelerator pump/guard's valve, motor opens/guard's valve, the detection unit, input unit, control unit, man-machine boundary Face, output execution unit are respectively connected with power supply unit.
2. wet shot Electrical Control according to claim 1 protects system, which is characterized in that the detection unit further includes filter core Clogging sensor and oil temperature sensor.
3. wet shot Electrical Control according to claim 2 protects system, which is characterized in that the filter core clogging sensor is corresponding Output execution unit be filter paths switching switch and filter element replacing.
4. wet shot Electrical Control according to claim 2 protects system, which is characterized in that the oil temperature sensor is corresponding defeated Execution unit is that heating/radiator opens/guard's valve out.
5. wet shot Electrical Control described according to claim 1~one of 4 protects system, which is characterized in that said supply unit packet Include motor dislocation circuitry phase or overvoltage/undervoltage circuit.
6. wet shot Electrical Control described according to claim 1~one of 4 protects system, which is characterized in that the controller is to temperature The protection of degree and fluid detection is equipped with two class protection system, and the first order protects system are as follows: when construction, reality that sensor detects When border result is more than first threshold, controller records specifying information and time and alarms;Protect system in the second level are as follows: work as sensor When the actual result detected is more than second threshold, controller records specifying information and time and stops working.
7. wet shot Electrical Control described according to claim 1~one of 4 protects system, which is characterized in that the controller is to electricity The protection of source voltage is equipped with three-level protective system, when the virtual voltage of construction power supply is more than theoretical value ± 5%, controller record The specifying information of voltage and time;When being more than theoretical value ± 8%, controller recording voltage specifying information and time are simultaneously reported Alert prompt;When being more than theoretical value ± 10%, controller recording voltage specifying information and time simultaneously stop working.
CN201910296473.3A 2019-04-13 2019-04-13 Wet shot Electrical Control protects system Pending CN110148922A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910296473.3A CN110148922A (en) 2019-04-13 2019-04-13 Wet shot Electrical Control protects system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910296473.3A CN110148922A (en) 2019-04-13 2019-04-13 Wet shot Electrical Control protects system

Publications (1)

Publication Number Publication Date
CN110148922A true CN110148922A (en) 2019-08-20

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910296473.3A Pending CN110148922A (en) 2019-04-13 2019-04-13 Wet shot Electrical Control protects system

Country Status (1)

Country Link
CN (1) CN110148922A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110285339A1 (en) * 2010-05-19 2011-11-24 Searete Llc, A Limited Liability Corporation Of The State Of Delaware Heat removal from motor components
CN203233142U (en) * 2013-03-19 2013-10-09 中国石油化工股份有限公司 Motor temperature control protection system
CN103744344A (en) * 2014-01-24 2014-04-23 湖南五新重型装备有限公司 Two-motor drive control system of concrete spraying vehicle
CN104653443A (en) * 2015-01-20 2015-05-27 湖南五新重型装备有限公司 Accelerating agent pump protection device and vehicle-mounted type wet spraying machine
CN104847378A (en) * 2014-10-14 2015-08-19 湖南五新重型装备有限公司 Control system of vehicle-mounted type concrete wet spraying car
CN108448533A (en) * 2018-03-29 2018-08-24 河南首翔电子有限公司 Overvoltage alarm and overpressure protection circuit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110285339A1 (en) * 2010-05-19 2011-11-24 Searete Llc, A Limited Liability Corporation Of The State Of Delaware Heat removal from motor components
CN203233142U (en) * 2013-03-19 2013-10-09 中国石油化工股份有限公司 Motor temperature control protection system
CN103744344A (en) * 2014-01-24 2014-04-23 湖南五新重型装备有限公司 Two-motor drive control system of concrete spraying vehicle
CN104847378A (en) * 2014-10-14 2015-08-19 湖南五新重型装备有限公司 Control system of vehicle-mounted type concrete wet spraying car
CN104653443A (en) * 2015-01-20 2015-05-27 湖南五新重型装备有限公司 Accelerating agent pump protection device and vehicle-mounted type wet spraying machine
CN108448533A (en) * 2018-03-29 2018-08-24 河南首翔电子有限公司 Overvoltage alarm and overpressure protection circuit

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Application publication date: 20190820