CN104842475A - Insert loading device, transfer system and transfer method - Google Patents
Insert loading device, transfer system and transfer method Download PDFInfo
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- CN104842475A CN104842475A CN201510259405.1A CN201510259405A CN104842475A CN 104842475 A CN104842475 A CN 104842475A CN 201510259405 A CN201510259405 A CN 201510259405A CN 104842475 A CN104842475 A CN 104842475A
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- material loading
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Abstract
The invention discloses an insert loading device, a transfer system and a transfer method. Each loading template (11) is provided with a loading bottom die (112), a loading positioning insert pin (1122) which is used for being matched with a positioning hole in a material connecting strip of each insert (3) and extends along the loading transfer direction is arranged on a loading bottom die body of each loading bottom die (112), and the transfer of each insert (3) from the loading bottom die body is guided through the corresponding loading positioning insert pin (1122). According to the insert loading device, the transfer system and the transfer method, a manipulator device can be loaded at one time by all inserts, the consistent loading transfer stability of the inserts can be ensured, and the aims of ensuring the positioning accuracy of the inserts on the manipulator device and improving the working efficiency of the manipulator device are further achieved.
Description
Technical field
The present invention relates to inserts material loading transfer techniques field, particularly relate to a kind of inserts feeding device realizing inserts material loading, there is the inserts material loading transfer system of this inserts feeding device, and to should a kind of inserts material loading transfer method of inserts material loading transfer system.
Background technology
Inserts class injecting products is when injection mo(u)lding, most shirtsleeve operation mode is exactly be positioned on the correspondence position of injection forming mold by artificial by inserts, owing to manually placing inserts, to be not suitable for site environment severe, mold face temperature is higher, cavity structure is complicated, the operating modes such as inserts is easily deformable, so the mode of operation be placed on by inserts by robot device on the correspondence position of injection forming mold usually also can be adopted, but the mode of operation that this kind places inserts by robot device still needs manually to be positioned at exactly on robot device by inserts at present, to ensure that robot device places the positional precision of inserts, like this, robot device all needs to wait for that the longer time is for being manually positioned on robot device by inserts one by one in the process of each transfer inserts, this obviously can reduce the operating efficiency of robot device, and then the mobility of injection machine can be reduced, in addition, also there is the problem of registration instability in artificial location inserts, particularly when operating personnel need with look up posture carry out the location of inserts on robot device, this can bring usually cannot ensure inserts positioning precision, and then affects the problem of the injection moulding yield of injecting products and the quality of injecting products.
Summary of the invention
An object of the present invention is to provide a kind of inserts feeding device that effectively can improve robot device operating efficiency and the positioning precision of inserts on robot device can be ensured.
According to a first aspect of the invention, provide a kind of inserts feeding device, comprise inserts material loading frock, described inserts material loading frock comprises material loading template, described material loading template has material loading bed die, described material loading bed die comprises material loading bed die body, be positioned at the inserts rest area on the surface of described material loading bed die body, and be arranged on described inserts rest area locate pin for the material loading coordinated with the locating hole on company's material strip of inserts, described material loading location pin extends along the material loading shift direction of setting, to be led from shifting out material loading bed die body to inserts by described material loading location pin.
Preferably, described material loading bed die also comprise be formed on described material loading bed die body surface with the material loading imitation-shaped groove of the mating shapes of inserts as described inserts rest area, described material loading imitation-shaped groove is vertical with described material loading shift direction.
Preferably; described inserts material loading frock also comprises material loading installing plate and is arranged on the material loading ejection assembly on described material loading installing plate; described material loading template is fixedly mounted on described material loading installing plate; the material loading that described material loading template is run through along shift direction in the position that described material loading bed die is also included in described inserts rest area ejects hole; eject hole for described material loading ejection assembly through described material loading inserts is ejected from described material loading bed die body; wherein, described shift direction comprises the opposite direction of described material loading shift direction and described material loading shift direction.
Preferably, described material loading ejection assembly comprises material loading straight line driving mechanism and material loading ejector retainner plate, described material loading ejector retainner plate is positioned at the below of described material loading template on described material loading shift direction, the rectilinear motion portion of described material loading straight line driving mechanism is fixedly connected with described material loading ejector retainner plate on described shift direction, described material loading ejector retainner plate has the material loading thimble ejecting hole one_to_one corresponding with described material loading and configure, and described material loading thimble extends along described material loading shift direction.
Preferably, described material loading ejector retainner plate and described material loading installing plate are along described shift direction sliding connection.
Preferably, described material loading ejection assembly also comprises material loading elastic component and the position limiting structure for limiting the position lower limit of described material loading ejector retainner plate on described material loading shift direction, and described material loading elastic component is connected between described material loading template and described material loading ejector retainner plate.
Preferably, described material loading ejection assembly comprises material loading gas head and material loading pneumatic mechanism, described material loading pneumatic mechanism is tightly connected through tracheae and described material loading gas head, described material loading gas head is connected with material loading formwork seal, to form the ring packing district that all material loadings surrounding corresponding material loading bed die eject hole.
Preferably, described inserts feeding device comprises slide unit and at least two described inserts material loading frocks, described slide unit comprises the slip frock configured with described inserts material loading frock one_to_one corresponding, described slip frock comprises connecting plate and drives described connecting plate to place the straight line driving mechanism slided between station and inserts feeding station at inserts, described inserts material loading frock is fixedly mounted on the connecting plate of corresponding slip frock, wherein, it is the station be positioned over by inserts for operator in inserts material loading frock that described inserts places station, described inserts feeding station is the station for robot device transfer inserts.
Second object of the present invention is to provide a kind of inserts material loading transfer system that effectively can ensure the positioning precision of inserts on robot device.
According to a second aspect of the invention, provide a kind of inserts material loading transfer system, comprise robot device and above-mentioned inserts feeding device described in any one, described robot device comprises inserts transfer frock and drives described inserts to shift the driving mechanism of frock motion, described inserts transfer frock comprises transferring templates and the absorbent module for shifting inserts, described transferring templates has the transfer bed die configured with the material loading bed die one_to_one corresponding of described inserts material loading frock, described transfer bed die comprises transfer bed die body and is arranged on locating with the described material loading of corresponding material loading bed die the transfer that pin (1122) one_to_one corresponding configures and locate pin on described transfer bed die body, described transfer location pin extends along the opposite direction of described material loading shift direction, inserts is led from described material loading bed die to the corresponding transfer shifting bed die to pushing up the material loading lead formed to locate pin by described transfer location pin with corresponding material loading.
Preferably, described material loading template also has the material loading locating hole arranged along described material loading shift direction, and described transferring templates also has and to configure with described material loading locating hole one_to_one corresponding and the transfer locating dowel extended along the opposite direction of described material loading shift direction.
3rd object of the present invention is to provide a kind of inserts material loading transfer method that effectively can ensure the positioning precision of inserts on robot device.
According to a third aspect of the invention we, provide a kind of inserts material loading transfer method according to any one inserts material loading transfer system above-mentioned, comprising:
Step S1: the control unit of robot device is after receiving each material loading bed die representing inserts material loading frock has placed the standby ready signal of inserts all, the driving mechanism controlling robot device drives inserts transfer frock to move to the top of described inserts material loading frock, makes transfer location pin locate pin with corresponding material loading and forms material loading lead to pushing up;
Step S2: the inserts on the inserts rest area of described material loading bed die is drawn in the control unit control absorbent module action of robot device, shifts to make described inserts and is adsorbed on described transfer bed die under the guide effect of corresponding material loading lead along described material loading shift direction.
The present inventor finds, exist in the prior art and need by manually inserts being directly positioned on robot device, and then bring robot device inefficiency and the problem of the positioning precision of inserts on robot device cannot be ensured, therefore, the technical assignment that the present invention will realize or technical problem to be solved are that those skilled in the art never expect or do not anticipate, therefore the present invention is a kind of new technical scheme.The material loading bed die of inserts feeding device of the present invention locates pin by arranging the material loading coordinated with the locating hole on company's material strip of inserts, inserts can be made to be transferred to exactly on robot device to set orientation under the guide effect of material loading location pin when robot device shifts inserts, therefore, utilize inserts feeding device of the present invention can realize all inserts to robot device material loading on the one hand, and then realize the object improving robot device operating efficiency, can ensure that inserts carries out the uniform stability of material loading transfer on the other hand, and then realize the object ensureing the positioning precision of inserts on robot device.And inserts material loading transfer system of the present invention and transfer method by for robot device configuration with material loading bed die one_to_one corresponding and basic be the transfer bed die of mirror, the registration of inserts on robot device can be improved further, and then improve the injection moulding yield of injecting products and the quality of injecting products.
By referring to the detailed description of accompanying drawing to exemplary embodiment of the present invention, further feature of the present invention and advantage thereof will become clear.
Accompanying drawing explanation
In the description combined and the accompanying drawing forming a part for description shows embodiments of the invention, and illustrate that one is used from and explains principle of the present invention together with it.
Fig. 1 is the perspective view of a kind of embodiment according to inserts material loading frock of the present invention;
Fig. 2 is the schematic front view of the material loading of inserts shown in Fig. 1 frock;
Fig. 3 is the schematic top plan view of the material loading of inserts shown in Fig. 1 frock;
Fig. 4 is the schematic top plan view of the bed die of the material loading of inserts shown in Fig. 3 frock;
Fig. 5 is the perspective view of a kind of embodiment according to inserts feeding device of the present invention;
Fig. 6 is the perspective view of slide unit shown in Fig. 5;
Fig. 7 is the perspective view shifting a kind of embodiment of frock according to the inserts of inserts material loading transfer system of the present invention.
Description of reference numerals:
1-inserts material loading frock; 11-material loading template;
111-material loading stencil body; 112-material loading bed die;
1121-material loading imitation-shaped groove; 1122-material loading location pin;
1123-material loading ejects hole; 113-material loading locating hole;
12-material loading installing plate; 13-material loading ejection assembly;
131-material loading ejector retainner plate; 132-material loading straight line driving mechanism;
133-material loading elastic component; 1311-material loading thimble;
14-lead; 15-linear bearing;
2-slide unit; 21-slide unit support;
22-working panel; 23-connecting plate;
24-straight line driving mechanism; 25-protective plate;
3-inserts; 4-inserts transfer frock;
41-transferring templates; 411-transferring templates body;
412-shifts bed die; 413-shifts locating dowel;
42-shifts installing plate; 43-blanking ejection assembly.
Detailed description of the invention
Various exemplary embodiment of the present invention is described in detail now with reference to accompanying drawing.It should be noted that: unless specifically stated otherwise, otherwise positioned opposite, the numerical expression of the parts of setting forth in these embodiments and step and numerical value do not limit the scope of the invention.
Illustrative to the description only actually of at least one exemplary embodiment below, never as any restriction to the present invention and application or use.
May not discuss in detail for the known technology of person of ordinary skill in the relevant, method and apparatus, but in the appropriate case, described technology, method and apparatus should be regarded as a part for description.
In all examples with discussing shown here, any occurrence should be construed as merely exemplary, instead of as restriction.Therefore, other example of exemplary embodiment can have different values.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to be further discussed it in accompanying drawing subsequently.
The present invention, in order to solve the robot device inefficiency that the material-uploading style be manually directly positioned at by inserts on robot device exists and the problem that cannot ensure the positioning precision of inserts on robot device, provides a kind of inserts feeding device for robot device material loading.As shown in Figures 1 to 4, inserts feeding device of the present invention comprises inserts material loading frock 1, this inserts material loading frock 1 comprises material loading template 11, this material loading template 11 has material loading bed die 112, specifically can be each material loading bed die 112 is fixedly mounted on the material loading stencil body 111 of material loading template 11, material loading bed die 112 comprises material loading bed die body further, be positioned at the inserts rest area on the surface of this material loading bed die body, and be arranged on this inserts rest area locate pin 1122 for the material loading coordinated with the locating hole on company's material strip of inserts 3 (i.e. inserts 3 comprise inserts body and link together with inserts body connecting band), at this, can directly using the part on the surface of material loading bed die body as this inserts rest area, i.e. corresponding covering position inserts 3 is positioned on the surface of material loading bed die body, this inserts rest area, this material loading location pin 1122 is along material loading shift direction (namely inserts 3 to be transferred to the direction of motion robot device from the inserts material loading frock 1) extension of setting, to be led from shifting out material loading bed die body by material loading location pin 112 pairs of inserts 3, in order to realize this guide effect, one is material loading can be made to locate pin 1122 have and to limit its (namely limit inserts 3 locate pin 1122 relative to material loading rotate) shape of being slidably matched in relative rotation with inserts 3, therefore, the shape of the locating hole of this material loading location pin 1122 and correspondence can for any be such as prism, sell the non-revolved bodies such as flat cylinder, for this kind of guide frame, one or more than one material loading location pin 1122 can be set, two is to arrange at least two material loading location pins 1122, for this kind of guide frame, the locating hole of this material loading location pin 1122 and correspondence can adopt any shape comprising revolving body, as long as inserts can be realized and being slidably matched between pin 1122 located by material loading.
The method utilizing above-mentioned inserts material loading frock to carry out the transfer of inserts material loading is: be first positioned over by inserts 3 on the inserts rest area of each material loading bed die 112, and make the locating hole on company's material strip of inserts 3 through the material loading location pin 1122 of corresponding material loading bed die 112, complete the location of inserts 3 in inserts material loading frock, robot device controls the top that inserts transfer frock moves to inserts material loading frock 1 afterwards, and start absorbent module and upwards draw inserts 3 on material loading bed die 112, inserts 3 is shifted out from corresponding material loading bed die body, and the orientation making inserts 3 remain on inserts rest area under the guide effect of material loading location pin 1122 shifts exactly and is adsorbed in inserts transfer frock 4, and avoid inserts 3 to deflect in material loading transfer process, and then realize the material loading transfer of inserts, at this, if inserts transfer frock does not arrange the transfer coordinated with the locating hole of company's material strip of inserts 3 and locates pin, material loading then can be made to locate the direct mode of conflicting in inserts transfer frock of pin 1122 and to complete the transfer of above-mentioned material loading, if and inserts transfer frock is provided with this kind of transfer location pin, then locate pin by making material loading locate pin 1122 complete above-mentioned material loading and shift pushing up the mode forming material loading lead with corresponding transfer.
As can be seen here, inserts material loading frock 1 of the present invention can make inserts 3 be transferred to exactly on robot device to set orientation under the guide effect of material loading location pin 1122 when robot device shifts inserts 3, therefore, utilize inserts material loading frock 1 one aspect of the present invention can realize all inserts to robot device material loading, and then realize the object improving robot device operating efficiency, the uniform stability of inserts 3 in material loading transfer process can be ensured on the other hand and can not deflect, and then realize the object ensureing the positioning precision of inserts 3 on robot device.
When above-mentioned material loading bed die 112 arranges at least two material loading location pin 1122, in order to prevent operating personnel, inserts 3 is put back, each material loading also can be made to locate pin 1122 and have at least two kinds of different cross sectional dimensions, the contrast of this cross sectional dimensions should be the contrast between the cross sectional dimensions at sustained height place; Also the part locating hole on company's material strip of inserts 3 can be set to mounting hole in addition, to ensure that when there is mismachining tolerance each material loading location pin 1122 all can pass corresponding locating hole.
In order to improve the setting accuracy of inserts 3 on material loading bed die 1122 further, this material loading bed die 1122 also can comprise be formed on material loading bed die body surface with the mating shapes of inserts 3, and the material loading imitation-shaped groove 1121 vertical with material loading shift direction is as above-mentioned inserts rest area, at this, the shape that the shape of this material loading imitation-shaped groove 1121 and the mating shapes of inserts 3 are not limited to the shape of material loading imitation-shaped groove 1121 and inserts 3 is completely the same, as long as material loading imitation-shaped groove 1121 inserts 3 that can be opposite to wherein plays restriction, inserts 3 moves horizontally in material loading imitation-shaped groove 1121, to realize the location of inserts 3 on material loading bed die 112, and material loading imitation-shaped groove 1121 is vertical with material loading shift direction represents that to make inserts vertical with material loading shift direction after being positioned in material loading imitation-shaped groove 1121.
In order to accelerate the speed shifting inserts from inserts material loading frock of the present invention to robot device, and make inserts material loading frock of the present invention be applicable to material loading transfer spacing far away, as shown in Figures 1 to 4, inserts material loading frock of the present invention can also comprise material loading installing plate 12 and be arranged on the material loading ejection assembly 13 on material loading installing plate 12, and above-mentioned material loading template 11 is such as fixedly mounted on this material loading installing plate 12 by material loading stencil body 111, for this reason, this material loading template 11 also has the material loading running through material loading template 11 along shift direction in the position of inserts rest area and ejects hole 1123, eject hole 1123 for material loading ejection assembly 13 through material loading inserts 3 is ejected from material loading bed die body, wherein, this shift direction comprises the opposite direction of material loading shift direction and material loading shift direction, this obviously can reduce the absorption distance of robot device transfer inserts, and then material loading speed can be accelerated on the one hand, the suction requirement of the absorbent module to robot device can be reduced on the other hand, but also the stability of inserts 3 in material loading transfer process can be improved.
As shown in Figures 1 to 4, above-mentioned material loading ejection assembly can comprise material loading straight line driving mechanism 132 and material loading ejector retainner plate 131, this material loading ejector retainner plate 131 is positioned at the below of material loading template 11 on material loading shift direction, this material loading straight line driving mechanism 132 is arranged on material loading installing plate 12, and the rectilinear motion portion of material loading straight line driving mechanism 132 is fixedly connected with material loading ejector retainner plate 131 on shift direction, to drive material loading ejector retainner plate 131 at transfer party upward sliding by the action of material loading straight line driving mechanism 132, this material loading ejector retainner plate 131 has the material loading thimble 1311 ejecting hole 1123 one_to_one corresponding with material loading and configure, and these material loading thimbles 1311 extend along material loading shift direction.Like this, when carrying out material loading transfer, just material loading ejector retainner plate 131 is driven to move upward in material loading transfer party by controlling material loading straight line driving mechanism 132, to eject hole 1123 from corresponding material loading to make material loading thimble 1311 and pass, and then the mode cooperative mechanical arm device upwards to be ejected by the inserts on inserts rest area completes the material loading transfer of inserts, particularly make material loading straight line driving mechanism 132 drive material loading ejector retainner plate 131 to move on material loading shift direction to make inserts 3 and the inserts of robot device to shift till frock contacts always, the requirement of the suction of the absorbent module to robot device can be down to minimum by this.
Above-mentioned material loading ejection assembly 13 can by the position upper limit of twocouese control realization material loading ejector retainner plate 131 on material loading shift direction of material loading straight line driving mechanism 132 and the restriction of position lower limit, but in order to the control difficulty that reduces material loading straight line driving mechanism 132 and save electric energy, as shown in Figures 1 to 4, above-mentioned material loading ejection assembly 13 can also comprise material loading elastic component 133, this material loading elastic component 133 is connected between material loading template 11 and material loading ejector retainner plate 131, " connection " herein comprises substantial being fixedly connected with, also comprise contact to connect, the reset of material loading ejector retainner plate 131 is realized with the release of the elastic potential energy by material loading elastic component 133, control with regard to only one direction need be carried out to material loading straight line driving mechanism 132 like this, for this reason, this material loading ejection assembly 13 also should comprise the position limiting structure for limiting the position lower limit of material loading ejector retainner plate 131 on material loading shift direction, this position limiting structure such as can be realized by the maximum retraction stroke in the rectilinear motion portion of material loading straight-line motion mechanism 132, the body of material loading straight-line motion mechanism 132 realizes the support of material loading ejector retainner plate 131, or the sliding connection structure between material loading ejector retainner plate 131 and material loading installing plate 12 arranges stop part realization etc.
In order to improve the motion straightness of material loading ejector retainner plate 131 on shift direction, this material loading ejector retainner plate 131 can with material loading installing plate 12 along above-mentioned shift direction sliding connection, this sliding connection such as can be realized with coordinating of pilot hole by lead, also can be realized with coordinating of slide block by slide rail.As shown in Figures 1 to 4, sliding connection when between material loading ejector retainner plate 131 with material loading installing plate 12 be by lead 14 and pilot hole coordinate realize, above-mentioned material loading elastic component 133 can adopt spring housing to be located on this lead 14, for this kind of mounting structure, elastic component 133 can carry out contact with material loading ejector retainner plate 131 with material loading installing plate 12 and be connected, be specially and make lead 14 be fixedly connected on material loading installing plate 12, and make material loading ejector retainner plate 131 and lead 14 sliding connection, and material loading template 11 is fixedly connected with material loading installing plate 12 by lead 14, at this, in order to prevent because of the effect of attrition guiding accuracy between lead 14 and material loading ejector retainner plate 131, and then affect the service life of inserts material loading frock, in the pilot hole of material loading ejector retainner plate 131, linear bearing 15 can be installed, and make lead 14 and linear bearing 15 along shift direction sliding connection, and in order to ensure the stability that material loading ejector retainner plate 131 moves, at least two leads 14 can be set.
In addition, above-mentioned material loading ejection assembly 13 can also adopt the structure comprising material loading gas head and material loading pneumatic mechanism (not shown), this material loading pneumatic mechanism is tightly connected through tracheae and material loading gas head, and material loading gas head and material loading template 11 are tightly connected, to form the ring packing district that all material loadings surrounding corresponding material loading bed die 112 eject hole 1123, make material loading pneumatic mechanism eject hole 1123 by means of only material loading and communicate with the external world.Like this, when carrying out material loading transfer, just eject to blow in hole 1123 and the mode cooperative mechanical arm device that upwards ejected by the inserts 3 on inserts rest area completes the material loading transfer of inserts by controlling material loading pneumatic mechanism through material loading.Another advantage of this kind of material loading ejection assembly 13 is to make inserts 3 reliably be adsorbed on inserts rest area when inserts 3 is positioned on inserts rest area, this needs the structure that arranges particularly important down for inserts rest area, hole 1123 air-breathing can be ejected by control material loading pneumatic mechanism through material loading for this kind of situation and inserts 3 is positioned at the mode on inserts rest area, preventing inserts 3 from coming off from inserts rest area.At this, all material loading bed dies 112 can be adopted to share the structure of a material loading gas head, also can be adopted as the structure that each material loading bed die 112 respectively configures a material loading gas head.
In order to more improve to a step operating efficiency of robot device, as shown in Figure 5 and Figure 6, inserts feeding device of the present invention can comprise slide unit 2 and at least two cover inserts material loading frocks 1 further, this slide unit 2 comprises the slip frock configured with inserts material loading frock 1 one_to_one corresponding, the straight line driving mechanism 24 that this slip frock comprises connecting plate 23 further and drives connecting plate 23 to slide, working panel 22 sliding connection of this connecting plate 23 and slide unit 2, to ensure the linearity that connecting plate 23 slides on working panel 22, inserts material loading frock 1 is then fixedly mounted on the connecting plate 23 of corresponding slip frock, reciprocatingly sliding between station and inserts feeding station is placed at inserts to realize inserts material loading frock 1.Like this, operating personnel just can place station at inserts and be placed in the material loading bed die 112 of inserts material loading frock 1 by inserts 3, and control straight line driving mechanism 24 drives this inserts material loading frock 1 to slide into inserts feeding station after inserts material loading frock 1 fills inserts 3, for all inserts in this inserts material loading frock 1 of the disposable transfer of robot device, after robot device completes inserts transfer, control straight line driving mechanism 24 drives this inserts material loading frock 1 to slide into inserts and places the placement that station carries out inserts again, realizes the circulation of inserts material loading.Inserts feeding device of the present invention is owing to being configured with at least two cover inserts material loading frocks 1, and the inserts of each inserts material loading frock placement station and inserts feeding station are separated, therefore robot device can improve transition frequency when other conditions permits, this can improve the operating efficiency of robot device further, improve the grafting rate of injection machine, and reduce die sinking tricks when production capacity is certain.
In order to make working panel 22, there is comfortable operation height, this slide unit 2 can comprise slide unit support 21, and namely working panel 22 is fixedly mounted on this slide unit support 21, also on slide unit support 21, protective plate 25 can be installed in addition, to protect the whole moving region of slide unit 2, prevent operating personnel from entering moving region harm personal safety.
Coordinate with the high accuracy of robot device to realize inserts material loading frock 1 of the present invention, and then improve the positioning precision of inserts 3 on robot device further, present invention also offers a kind of inserts material loading transfer system, this inserts material loading transfer system comprises robot device and any one inserts feeding device above-mentioned, this robot device comprises inserts transfer frock 4 and the driving mechanism for driving inserts to shift frock 4 movement between inserts feeding station and the inserts discharge station of corresponding injection forming mold, this inserts transfer frock 4 comprises transferring templates 41 and the absorbent module for shifting inserts as shown in Figure 7, this absorbent module is such as arranged on transfer installing plate 42, this transferring templates 41 has the structure of similar material loading template 11, specifically comprise the transfer bed die 412 configured with material loading bed die 112 one_to_one corresponding of inserts material loading frock 1, these transfer bed dies 412 are specially and are fixedly mounted on the transferring templates body 411 of transferring templates 41, transferring templates 41 is fixedly connected with transfer installing plate 41 by transferring templates body 411, this transfer bed die 412 comprises transfer bed die body further, and be arranged on locating with the material loading of corresponding material loading bed die 112 transfer that pin 1122 one_to_one corresponding configures and locate pin on transfer bed die body, this transfer location pin extends along the opposite direction of material loading shift direction, the transfer that inserts 3 shifts bed die 412 from material loading bed die 112 to correspondence is led to pushing up the material loading lead formed to locate pin by transfer location pin with corresponding material loading.
In order to improve the registration of inserts 3 on transfer bed die 412 further, this transfer bed die 412 can also comprise be formed on transfer bed die body with the mating shapes of inserts 3 and the transfer imitation-shaped groove vertical with material loading shift direction, for this reason, this transfer location pin should be arranged in this transfer imitation-shaped groove.
This absorbent module can be pneumatic means, for this reason, this transfer bed die 412 also should comprise the pore be arranged in transfer bed die body, one end of this pore communicates with the inserts rest area of transfer bed die 412, and this absorbent module specifically can comprise gas head and pneumatic mechanism, this pneumatic mechanism is tightly connected through tracheae and gas head, and the other end of gas head and pore is tightly connected, and pneumatic mechanism is communicated with the external world by means of only pore.Like this, when carrying out material loading transfer, just through pore air-breathing, the inserts 3 on material loading bed die 112 to be shifted by controlling pneumatic mechanism and to be adsorbed on transfer bed die 412.
This absorbent module also can be magnetic devices, this kind of absorbent module is only applicable to the inserts with magnetic conductivity, to be realized transfer and the absorption of inserts 3 by the magneticaction between magnetic devices and inserts, for this reason, above-mentioned transfer bed die 412 needs to offer the magnet groove communicated with the inserts rest area of shifting bed die in transfer bed die body, and in magnet groove, magnet is installed, this magnet can be permanent magnet also can be electromagnet, can by the generation of control system of switching on or off electricity magnetic force and disappearance when magnet is electromagnet, the absorption being convenient to realize inserts with unclamp.
Above-mentioned driving mechanism can configure according to the position relationship between the inserts discharge station of inserts feeding station and corresponding injection forming mold, second and the 3rd straight line driving mechanism that this driving mechanism can comprise the first straight line driving mechanism of driving inserts transfer frock 4 to move up in transfer party and drive inserts transfer frock 4 to move up orthogonal with shift direction two orthogonal sides respectively, move to any position in space inserts being driven to shift frock 4 by driving mechanism.
All straight line driving mechanisms in the present invention, comprise material loading straight line driving mechanism 132, straight line driving mechanism 24, first to the 3rd straight line driving mechanism, all can adopt the structures such as cylinder, hydraulic cylinder, electric cylinder, linear electric motors, electric rotating machine drive screw nut driven secondary, adopt cylinder for straight line driving mechanism, its rectilinear motion portion is the piston rod of cylinder.
In order to get the process of inserts at robot device from the transfer of inserts material loading frock 1, enable transfer location pin locate pin 1122 with corresponding material loading and form material loading lead to pushing up exactly, also can make material loading template 11 that material loading locating hole 113 is set along material loading shift direction, being specially material loading locating hole 113 is fixedly installed on material loading stencil body 111, in order to improve the rub proofness of material loading stencil body 111, this material loading locating hole 113 is formed by arranging lining on material loading stencil body 111, and transferring templates 41 setting is configured with material loading locating hole 113 one_to_one corresponding, and along the transfer locating dowel 413 that the opposite direction of material loading shift direction extends, being specially this transfer locating dowel 413 is fixedly installed on transferring templates body 411, can ensure that inserts material loading frock 1 shifts the degree of accuracy of aliging between frock 4 with inserts by material loading locating hole 113 with the corresponding cooperation shifting locating dowel 413 like this.
A kind of inserts material loading transfer method corresponding with inserts material loading transfer system of the present invention comprises the steps:
Step S1: inserts 3 is positioned on each material loading bed die 112 of inserts material loading frock 1, and make the locating hole on company's material strip of inserts 3 through the material loading location pin 1122 of corresponding material loading bed die 112.
Step S2: after the control unit of robot device has all placed the standby ready signal of inserts 3 on each material loading bed die 112 receiving expression inserts material loading frock 1, the driving mechanism controlling robot device drives inserts transfer frock 4 to move to the top of described inserts material loading frock 1, makes transfer location pin locate pin 1122 with corresponding material loading and forms material loading lead to pushing up; This standby ready signal can be triggered by operating personnel, also can by being arranged on providing for detecting the position sensor whether all having placed inserts in each material loading bed die 112 in inserts material loading frock 1, for the structure arranging slide unit, also can be provided by the proximity switch be arranged on inserts feeding station.
Step S3: the inserts 3 on described material loading bed die 112 is drawn in the control unit control absorbent module action of robot device, shifts along material loading shift direction to make inserts 3 and is adsorbed on transfer bed die 412 under the guide effect of corresponding material loading lead.
Further, utilize above-mentioned inserts to shift frock to complete inserts to the step of the inserts blanking transfer method of the correspondence position of injection forming mold and comprise:
Step S4: control unit controls driving mechanism and drives inserts transfer frock 4 to move to the top of injection forming mold, make the pin blanking corresponding with injection forming mold in transfer location locate pin and form blanking lead to pushing up, shift along corresponding blanking lead and be adsorbed on the correspondence position of injection forming mold under making the effect of inserts absorbent module in injection forming mold, and then completing inserts blanking process.
When absorbent module is Pneumatic assembly, also the ejecting force along blanking shift direction (i.e. the opposite direction of material loading shift direction) can be provided, to accelerate inserts blanking velocity to the inserts 3 be positioned on transfer bed die 412 in step s 4 which; If absorbent module is magnet assembly, then as shown in Figure 7 also can by providing the blanking ejection assembly 43 being similar to above-mentioned material loading ejection assembly 13 to provide ejecting force to the inserts 3 be positioned on transfer bed die 412 for inserts transfer frock.
In addition, the various embodiments described above primary focus describes the difference with other embodiments, but it will be clear for those skilled in the art that the various embodiments described above can be used alone as required or be combined with each other.
Although be described in detail specific embodiments more of the present invention by example, it should be appreciated by those skilled in the art, above example is only to be described, instead of in order to limit the scope of the invention.It should be appreciated by those skilled in the art, can without departing from the scope and spirit of the present invention, above embodiment be modified.Scope of the present invention is limited by claims.
Claims (10)
1. an inserts feeding device, it is characterized in that, comprise inserts material loading frock (1), described inserts material loading frock (1) comprises material loading template (11), described material loading template (11) has material loading bed die (112), described material loading bed die (112) comprises material loading bed die body, be positioned at the inserts rest area on the surface of described material loading bed die body, and be arranged on described inserts rest area locate pin (1121) for the material loading coordinated with the locating hole on company's material strip of inserts (3), described material loading location pin (1121) extends along the material loading shift direction of setting, to be led from shifting out material loading bed die body to inserts (3) by described material loading location pin (1122).
2. inserts feeding device according to claim 1, it is characterized in that, described material loading bed die (112) also comprise be formed on described material loading bed die body surface with the material loading imitation-shaped groove (1121) of the mating shapes of inserts (3) as described inserts rest area, described material loading imitation-shaped groove (1121) is vertical with described material loading shift direction.
3. inserts feeding device according to claim 1, it is characterized in that, described inserts material loading frock (1) also comprises material loading installing plate (12) and is arranged on the material loading ejection assembly (13) on described material loading installing plate (12), described material loading template (11) is fixedly mounted on described material loading installing plate (12), the material loading that described material loading template (11) is run through along shift direction in the position that described material loading bed die (112) is also included in described inserts rest area ejects hole (1123), eject hole (1123) for described material loading ejection assembly (13) through described material loading inserts (3) is ejected from described material loading bed die body, wherein, described shift direction comprises the opposite direction of described material loading shift direction and described material loading shift direction.
4. inserts feeding device according to claim 3, it is characterized in that, described material loading ejection assembly (13) comprises material loading straight line driving mechanism (132) and material loading ejector retainner plate (131), described material loading ejector retainner plate (131) is positioned at the below of described material loading template (11) on described material loading shift direction, the rectilinear motion portion of described material loading straight line driving mechanism (132) is fixedly connected with described material loading ejector retainner plate (131) on described shift direction, described material loading ejector retainner plate (131) has the material loading thimble (1311) ejecting hole (1123) one_to_one corresponding with described material loading and configure, and described material loading thimble (1311) extends along described material loading shift direction.
5. inserts feeding device according to claim 4, it is characterized in that, described material loading ejection assembly (13) also comprises material loading elastic component (133) and the position limiting structure for limiting the position lower limit of described material loading ejector retainner plate (131) on described material loading shift direction, and described material loading elastic component (133) is connected between described material loading template (11) and described material loading ejector retainner plate (131).
6. inserts feeding device according to claim 3, it is characterized in that, described material loading ejection assembly (13) comprises material loading gas head and material loading pneumatic mechanism, described material loading pneumatic mechanism is tightly connected through tracheae and described material loading gas head, described material loading gas head and material loading template (11) are tightly connected, to form the ring packing district that all material loadings surrounding corresponding material loading bed die (112) eject hole (1123).
7. inserts feeding device according to any one of claim 1 to 6, it is characterized in that, described inserts feeding device comprises slide unit (2) and at least two described inserts material loading frocks (1), described slide unit (2) comprises the slip frock configured with described inserts material loading frock (1) one_to_one corresponding, described slip frock comprises connecting plate (23) and drives described connecting plate (23) to place the straight line driving mechanism (24) slided between station and inserts feeding station at inserts, described inserts material loading frock (1) is fixedly mounted on the connecting plate (23) of corresponding slip frock, wherein, it is the station be positioned over by inserts (3) for operator in inserts material loading frock (1) that described inserts places station, described inserts feeding station is the station for robot device transfer inserts (3).
8. an inserts material loading transfer system, it is characterized in that, comprise the inserts feeding device according to any one of robot device and claim 1 to 7, described robot device comprises inserts transfer frock (4) and drives described inserts to shift frock (4) driving mechanism moved, described inserts transfer frock (4) comprises transferring templates (41) and the absorbent module for shifting inserts (3), described transferring templates (41) has the transfer bed die (412) configured with material loading bed die (112) one_to_one corresponding of described inserts material loading frock (1), described transfer bed die (412) comprises transfer bed die body and is arranged on locating with the described material loading of corresponding material loading bed die (112) transfer that pin (1122) one_to_one corresponding configures and locate pin on described transfer bed die body, described transfer location pin extends along the opposite direction of described material loading shift direction, inserts (3) is led from described material loading bed die (112) to the corresponding transfer shifting bed die (412) to pushing up the material loading lead formed to locate pin (1122) by described transfer location pin and corresponding material loading.
9. inserts material loading transfer system according to claim 8, it is characterized in that, described material loading template (11) also has the material loading locating hole (113) arranged along described material loading shift direction, and described transferring templates (41) also has and to configure with described material loading locating hole (113) one_to_one corresponding and the transfer locating dowel (413) extended along the opposite direction of described material loading shift direction.
10. the inserts material loading transfer method of inserts material loading transfer system of according to Claim 8 or 9, is characterized in that, comprising:
Step S1: the control unit of robot device is after receiving each material loading bed die (112) representing inserts material loading frock (1) has placed the standby ready signal of inserts (3) all, the driving mechanism controlling robot device drives inserts transfer frock (4) to move to the top of described inserts material loading frock (1), makes transfer location pin locate pin (1122) with corresponding material loading and forms material loading lead to pushing up;
Step S2: the inserts (3) on the inserts rest area of described material loading bed die (112) is drawn in the control unit control absorbent module action of robot device, shifts to make described inserts (3) and is adsorbed on described transfer bed die (412) under the guide effect of corresponding material loading lead along described material loading shift direction.
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| CN201510259405.1A CN104842475B (en) | 2015-05-20 | 2015-05-20 | A kind of inserts feeding device, transfer system and transfer method |
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| CN201510259405.1A CN104842475B (en) | 2015-05-20 | 2015-05-20 | A kind of inserts feeding device, transfer system and transfer method |
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| CN104842475B CN104842475B (en) | 2017-04-05 |
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| CN108000085A (en) * | 2016-10-28 | 2018-05-08 | 富鼎电子科技(嘉善)有限公司 | Assemble equipment |
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| CN111037843A (en) * | 2019-11-20 | 2020-04-21 | 歌尔股份有限公司 | Gridding cloth feeding device and gridding cloth ejection mechanism thereof |
| CN111195826A (en) * | 2020-01-18 | 2020-05-26 | 上海超日精密模具有限公司 | Supplementary tool of panel beating product inserts installation |
| CN113843962A (en) * | 2021-09-18 | 2021-12-28 | 江苏艾麦德医疗科技有限公司 | Insert clamp |
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