Full automatic servo impact molding machine
Technical field
The invention belongs to punching press shaping equipment field, particularly to a kind of automatic moulding press of furniture guide rail.
Background technology
Furniture guide rail that existing punching press shaping equipment is completed processing, general through charging, molding, punching, cut off
Punch forming process, wherein, the cut off operation of molding mass material needs post forming to complete, i.e. length according to needed for molding mass material
Degree setting positioning tool, when molding mass material is fed to this positioning tool, is cut off, and this post forming have impact on processing effect
Rate and formed precision.
Content of the invention
The invention aims to providing a kind of Full automatic servo impact molding machine it is achieved that the once one-tenth of punching and cut-out
Type, improves machining accuracy.
According to an aspect of the invention, it is provided Full automatic servo impact molding machine, including board and be installed on machine
The molding briquetting machine of platform, hydraulic die cutting machine structure and servo regulating and controlling mechanism, molding briquetting machine and hydraulic die cutting machine structure are located at same
On one straight line, hydraulic die cutting machine structure is connected with servo regulating and controlling mechanism, and servo regulating and controlling mechanism is used for driving hydraulic die cutting machine structure relatively
Board slip identical punching length simultaneously completes to be punched.
Because servo regulating and controlling mechanism can send into the length of the molding mass material of hydraulic die cutting machine structure with tracking measurement, and according to this
Length is driving hydraulic die cutting machine structure along board slip equal length, and completes to be punched by hydraulic die cutting machine structure, therefore both protects
Demonstrate,prove identical punching length, improve formed precision, achieved punching, the cut-out one-shot forming of hydraulic die cutting machine structure again, carry
High working (machining) efficiency.
In some embodiments, servo regulating and controlling mechanism includes servomotor, ball screw, nut cover for seat and light electrical resistivity survey
Head, ball screw is set in parallel in the side of hydraulic die cutting machine structure, and the bearing by two ends and bearing block and along longitudinally fixed
In board, the side compartment of terrain of ball screw is provided with the photoelectric probe being connected to servomotor, and nut cover for seat is sheathed on ball wire
Bar, and be connected with hydraulic die cutting machine structure, servomotor is fixed on board, and is connected with one end of ball screw.Thus, by watching
Take the torque that the length signals measured by photoelectric probe is converted to ball screw by motor, then make nut cover for seat by worm drive
Drive hydraulic die cutting machine structure to slide one relative to board and be punched length, improve formed precision.
In some embodiments, hydraulic die cutting machine structure include hydraulic oil container, hydraulic motor, hydraulic pump, upper hydraulic plate, in
Hydraulic plate, upper mould, lower hydraulic plate, lower mould and hydraulic pressure guide pillar, upper hydraulic plate, middle hydraulic plate, lower hydraulic plate pass through hydraulic pressure guide pillar according to
Secondary connection, hydraulic motor is fixed on hydraulic plate, and is sequentially communicated hydraulic oil container and hydraulic pump, and hydraulic oil container, hydraulic pump are all solid
Due to board, upper mould is installed on middle hydraulic plate, and lower mould is installed on lower hydraulic plate, and lower hydraulic plate and nut cover for seat are fixed, and can
Board linear motion relatively.Thus, by the matched moulds of hydraulic-driven upper die and lower die it is achieved that the punching of molding mass material and cut-out
One-shot forming, improve work efficiency.
In some embodiments, molding briquetting machine include motor, chain-drive mechanism, gear-box, gear drive,
Front side board, back side panel, upper main shaft, upper roller, lower main axis and bottom roller, motor is connected with chain-drive mechanism, chain-drive mechanism with
Gear-box connects, and gear-box is connected with gear drive, and front side board, back side panel are vertically parallel to be fixed on board, upper main shaft, under
Main shaft is corresponding to connect gear drive, and is horizontally through respectively and is fixed on front side board, back side panel by bearing and bearing block,
The sheathed upper roller of upper main shaft, the sheathed bottom roller of lower main axis, the relative upper roller in position, bottom roller be located at front side board, back side panel it
Between, upper roller, bottom roller are located at same straight line with upper die and lower die respectively.Hereby it is achieved that actuating unit drive upper roller, under
The rotation of roller, and the vertical die mould of furniture guide rail material material is completed it is achieved that automatically adding by the rolling of upper roller, bottom roller
Work.
In some embodiments, molding briquetting machine also includes front horizontal wheel and rear horizontal wheel, and front horizontal wheel, rear horizontal wheel are along level
Direction compartment of terrain is respectively arranged in front side board, back side panel, and the horizontal plane that front horizontal wheel, rear horizontal wheel are located is from upper roller and bottom roller
Between pass through.Thus, the horizontal die mould of furniture guide rail material material is achieved it is achieved that automatic process by front horizontal wheel, rear horizontal wheel.
In some embodiments, impact molding machine also includes feeding mechanism, and feeding mechanism includes being installed on entering of board
Material seat and front jockey wheel, rear directive wheel, upper feeding axle and lower charging axle, the relative upper feeding axle in position, lower charging axle are along horizontal stroke
To being installed on charging seat, the relative front jockey wheel in position, rear directive wheel are installed on charging seat horizontally spacedly, and leading
To wheel, rear directive wheel be located horizontal plane pass through between upper feeding axle, lower charging axle, upper feeding axle, lower charging axle respectively with
Upper roller, bottom roller are located at same straight line.Thus, vertically positioned by upper feeding axle, lower charging axle, and front jockey wheel, after
Directive wheel located lateral is it is ensured that smooth indeformable during the feeding of furniture guide rail material material.
In some embodiments, impact molding machine also includes the molding aligning gear being installed on board, and molding corrects machine
Structure is located between molding briquetting machine and hydraulic die cutting machine structure and on the same line, molding aligning gear include raising d-axis,
Front adjusting nut, upper straightening wheel, lower d-axis, rear adjusting nut, lower straightening wheel, front straightening screw rod, rear straightening screw rod and perpendicular
To the parallel front straightening side plate being fixed on board, rear straightening side plate, raise d-axis, downward d-axis is horizontally installed in front straightening respectively
Side plate, rear straightening side plate, front straightening screw rod, rear straightening screw rod vertically insert front straightening side plate, rear straightening side plate respectively, and respectively
Is connected with the two ends raising d-axis, it is vertically slidable that the two ends of rise d-axis are able to relatively front straightening side plate, rear straightening side plate,
Front straightening screw rod, rear straightening screw rod are arranged with front adjusting nut, rear adjusting nut respectively, and front adjusting nut, rear adjusting nut divide
It is not fixed on front straightening side plate, rear straightening side plate, raises the sheathed upper straightening wheel of d-axis, lower the sheathed lower straightening wheel of d-axis, position
Relative upper straightening wheel, lower straightening wheel are located between front straightening side plate, rear straightening side plate, and are located at always with upper die and lower die
Line.Thereby it is ensured that send into the molding mass material of hydraulic die cutting machine structure more directly after indeformable and send into along straight line.
Present invention achieves punching, cut-out one-shot forming, improve working (machining) efficiency, improve formed precision simultaneously.
Brief description
Fig. 1 is the schematic front view of the Full automatic servo impact molding machine of an embodiment of the present invention;
Fig. 2 is the schematic top plan view of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 3 is the left view schematic diagram of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 4 is the schematic front view of the feeding mechanism of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 5 is the schematic top plan view of the feeding mechanism of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 6 is the left view schematic diagram of the feeding mechanism of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 7 is the schematic front view of the molding briquetting machine of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 8 is the schematic top plan view of the molding briquetting machine of Full automatic servo impact molding machine shown in Fig. 1;
Fig. 9 is the left view schematic diagram of the molding briquetting machine of Full automatic servo impact molding machine shown in Fig. 1;
Figure 10 is the schematic top plan view of the chain-drive mechanism of Full automatic servo impact molding machine shown in Fig. 2;
Figure 11 is the schematic top plan view of the gear-box of Full automatic servo impact molding machine and gear drive shown in Fig. 2;
Figure 12 is the front horizontal wheel of Full automatic servo impact molding machine shown in Fig. 2 and the schematic top plan view of horizontal wheel afterwards;
Figure 13 is the schematic front view of the molding aligning gear of Full automatic servo impact molding machine shown in Fig. 1;
Figure 14 is the schematic top plan view of the molding aligning gear of Full automatic servo impact molding machine shown in Fig. 1;
Figure 15 is the left view schematic diagram of the molding aligning gear of Full automatic servo impact molding machine shown in Fig. 1;
Figure 16 is the schematic front view of the hydraulic die cutting machine structure of Full automatic servo impact molding machine shown in Fig. 1;
Figure 17 is the schematic top plan view of the servo regulating and controlling mechanism of Full automatic servo impact molding machine shown in Fig. 1.
Specific embodiment
The present invention is further detailed explanation below in conjunction with the accompanying drawings.
Fig. 1 show schematically show the Full automatic servo impact molding machine according to one embodiment of the present invention.
As shown in Figure 1, 2, 3, this Full automatic servo impact molding machine includes board 1, feeding mechanism 2, molding briquetting machine
3rd, molding aligning gear 4, hydraulic die cutting machine structure 5 and servo regulating and controlling mechanism 6, feeding mechanism 2, molding briquetting machine 3, molding correction
Mechanism 4, hydraulic die cutting machine structure 5 are installed on board 1 along same straight line, before servo regulating and controlling mechanism 6 is located at hydraulic die cutting machine structure 5
Side, is also installed on board 1.Wherein,
As shown in Fig. 1,2,3,4,5,6, feeding mechanism 2 include charging seat 201, front jockey wheel 202, rear directive wheel 203, on
Charging axle 204 and lower charging axle 205, charging seat 201 is secured by bolts in board 1, a pair of upper feeding axle 204, lower charging axle
205 transversely position relatively assemblings corresponding with the shaft hole of charging seat 201, upper feeding axle 204, lower charging axle 205 can be gone up
Under be resisted against the material material 7 of furniture guide rail, two pairs of front jockey wheels 202, rear directive wheels 203 in the horizontal direction position relatively with charging
The corresponding assembling of the rotating shaft of seat 201, each pair front jockey wheel 202, rear directive wheel 203 can be resisted against the material material 7 of furniture guide rail in front and back.
As shown in Fig. 1,2,3,7,8,9, molding briquetting machine 3 include motor 301, chain-drive mechanism 302, gear-box 303,
Gear drive 304, front side board 305, back side panel 306, upper main shaft 307, upper roller 308, lower main axis 309, bottom roller 310,
Front horizontal wheel 311 and rear horizontal wheel 312, (wherein, chain-drive mechanism 302 as shown in Figure 10, gear-box 303 and gear drive 304
As shown in figure 11, front horizontal wheel 311 and afterwards horizontal wheel 312 as shown in figure 12), motor 301 and chain-drive mechanism 302 power connector, chain
Drive mechanism 302 and gear-box 303 power connector, gear-box 303 and gear drive 304 power connector, front side board 305,
Back side panel 306 is vertical to be fixed on board 1 parallel through bolt, and the corresponding power connector gear of upper main shaft 307, lower main axis 309 passes
Motivation structure 304, and be horizontally through respectively and front side board 305, back side panel 306, upper main shaft 307 are assemblied in by bearing and bearing block
Suit upper roller 308, lower main axis 309 are set with bottom roller 310, and the relative upper roller in position 308, bottom roller 310 are located at front side board
305th, between back side panel 306, upper roller 308, bottom roller 310 can be resisted against the material material 7 of furniture guide rail up and down.Front horizontal wheel 311,
Horizontal wheel 312 is accordingly assemblied in front side board 305, the rotating shaft of back side panel 306, front horizontal wheel 311, rear horizontal wheel 312 in the horizontal direction afterwards
The material material 7 of furniture guide rail can be resisted against in front and back.
As shown in Fig. 1,2,3,13,14,15, molding aligning gear 4 include raise d-axis 401, front adjusting nut 402, on
Straightening wheel 403, lower d-axis 404, rear adjusting nut 405, lower straightening wheel 406, front straightening screw rod 407, rear straightening screw rod 408,
Front straightening side plate 409 and rear straightening side plate 410, vertically parallel bolt is fixed on machine for front straightening side plate 409, rear straightening side plate 410
Platform 1, front straightening screw rod 407, rear straightening screw rod 408 vertically insert front straightening side plate 409, rear straightening side plate 410 respectively, and respectively
It is connected with the two ends raising d-axis 401 by slide block, raise d-axis 401, downward d-axis 404 is horizontally installed in front straightening side respectively
Plate 409, rear straightening side plate 410, slide block is passed through respectively in front straightening side plate 409, rear straightening side plate in the two ends raising d-axis 401
Vertically slidable in 410.Front straightening screw rod 407, rear straightening screw rod 408 are respectively installed with front adjusting nut 402, rear adjusting nut
405, bolt is fixed on front straightening side plate 409, rear straightening side plate 410 respectively for front adjusting nut 402, rear adjusting nut 405, raises
The upper straightening wheel 403 of d-axis 401 suit, lowers the lower straightening wheel 406 of d-axis 404 suit, and upper straightening wheel 403, lower straightening wheel 406 can
It is resisted against the material material 7 of furniture guide rail up and down.
As shown in Fig. 1,2,3,16, hydraulic die cutting machine structure 5 include hydraulic oil container 501, hydraulic motor 502, hydraulic pump 503,
Upper hydraulic plate 504, middle hydraulic plate 505, upper mould 506, lower hydraulic plate 507, lower mould 508 and hydraulic pressure guide pillar 509, upper hydraulic plate 504,
Middle hydraulic plate 505, lower hydraulic plate 507 are sequentially connected by hydraulic pressure guide pillar 509, and can vertically slide.Hydraulic motor 502 spiral shell
Bolt is fixed on hydraulic plate 504, and is sequentially communicated hydraulic oil container 501 and hydraulic pump 503, and hydraulic oil container 501, hydraulic pump 503 are equal
Bolt is fixed on board 1, and upper mould 506 is assemblied in middle hydraulic plate 505, and lower mould 508 is assemblied in lower hydraulic plate 507, lower hydraulic plate 507
Fix with nut cover for seat 603 bolt.The bottom setting slide block 510 of lower hydraulic plate 507, the slide rail 11 that slide block 510 is arranged with board 1
Assembling.
As shown in Fig. 1,2,3,17, servo regulating and controlling mechanism 6 includes servomotor 601, ball screw 602, nut cover for seat 603
With photoelectric probe 604, servomotor 601 power is 1.5KW, and ball screw 602 (model SFS03232-2.8) passes through two ends
Bearing (model 6205) and bearing block and be fixed on board 1 along longitudinal bolt, be electrically connected along ball screw 602 directional spreding
Be connected to the photoelectric probe 604 of servomotor 601, nut cover for seat 603 is set in ball screw 602, and with lower hydraulic plate 507 bolt
Fixing, servomotor 601 bolt is fixed on board 1, and passes through shaft coupling (model SRJ-55C (Φ 22 × Φ 22)) and ball
The drive end of screw mandrel 602 connects.
As shown in Fig. 1-17, the one time punching molded of furniture guide rail is machined using above-mentioned Full automatic servo punch forming
Work process is as follows:
The material material 7 of rolling is continuously sequentially sent between upper feeding axle 204, lower charging axle 205 vertically position through feeder,
And front jockey wheel 202, rear directive wheel 203 located lateral are it is ensured that expect smooth indeformable during material 7 feeding molding briquetting machine 3.
Motor 301 drives chain-drive mechanism 302, gear-box 303 and gear drive 304, make power export respectively to
Upper main shaft 307, lower main axis 309, and drive upper roller 308, bottom roller 310 to rotate so that expecting the vertical roll forming of material 7 respectively,
The material horizontal roll forming of material 7 is made by front horizontal wheel 311, rear horizontal wheel 312, the material material 7 of molding is re-fed into molding correction machine simultaneously
Structure 4, is passed with the spiral of front adjusting nut 402, rear adjusting nut 405 respectively by front straightening screw rod 407, rear straightening screw rod 408
The height of straightening wheel 403 in dynamic vertical adjustment, thus adjust upper spacing between straightening wheel 403, lower straightening wheel 406, to obtain
Suitable spacing so that molding material material more directly after indeformable and send into hydraulic die cutting machine structure 5 along straight line.
Now, the length signals measured by photoelectric probe 604 is converted to the torque of ball screw 602 by servomotor 601,
Under so that nut cover for seat 603 is driven by worm drive again, the slide block 510 of hydraulic plate 507 and whole hydraulic die cutting machine structure 5 are along board 1
Guide rail 11 slide one punching length, simultaneously hydraulic pump 503 the 68# hydraulic oil of hydraulic oil container 501 is pumped into hydraulic motor
502, hydraulic motor 502 drives upper hydraulic plate 504 and middle hydraulic plate 505 to realize upper mould 506, the matched moulds of lower mould 508, completes once
Punching and cut-out molding, improve formed precision.
Because photoelectric probe 604 can send into the length of the material material 7 of hydraulic die cutting machine structure 5 with tracking measurement, and according to this length
Spend and to drive hydraulic die cutting machine structure 5 along board 1 slip equal length, and complete to be punched by hydraulic die cutting machine structure 5, therefore both protect
Demonstrate,prove identical punching length, improve formed precision, achieved punching, the cut-out one-shot forming of hydraulic die cutting machine structure 5 again, carry
High working (machining) efficiency.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not
On the premise of departing from the invention design, some deformation can also be made and improve, these broadly fall into the protection model of the present invention
Enclose.