CN202480164U - Full-automatic computer-controlled high-speed vertical punching machine - Google Patents

Full-automatic computer-controlled high-speed vertical punching machine Download PDF

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CN202480164U
CN202480164U CN2012200341074U CN201220034107U CN202480164U CN 202480164 U CN202480164 U CN 202480164U CN 2012200341074 U CN2012200341074 U CN 2012200341074U CN 201220034107 U CN201220034107 U CN 201220034107U CN 202480164 U CN202480164 U CN 202480164U
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孙德国
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Abstract

本实用新型公开了一种全自动电脑高速立式冲压机械,包括机架、主电机和设在机架中部的冲压装置,其特征在于:所述冲压装置包括送料机构、冲压模具和传动机构;冲压模具的冲压方向为垂直向下,其顶模固定在滑动板的底面上,底模固定在机架上;还包括用于控制主电机和送料电机工作、具有调速控制和计数功能的电脑智能控制系统。本实用新型自动化程度高,可极大地提高企业生产效率,能适应现代化生产的需要。

Figure 201220034107

The utility model discloses a full-automatic computer high-speed vertical punching machine, which comprises a frame, a main motor and a punching device arranged in the middle of the frame, and is characterized in that the punching device includes a feeding mechanism, a punching die and a transmission mechanism; The stamping direction of the stamping die is vertical downward, the top die is fixed on the bottom surface of the sliding plate, and the bottom die is fixed on the frame; it also includes a computer for controlling the work of the main motor and the feeding motor, with speed control and counting functions Intelligent control system. The utility model has a high degree of automation, can greatly improve the production efficiency of enterprises, and can meet the needs of modern production.

Figure 201220034107

Description

全自动电脑高速立式冲压机械Fully automatic computer high-speed vertical stamping machine

技术领域 technical field

本实用新型涉及一种冲压机械,具体地说,涉及一种用于制作瓶盖内垫片的全自动电脑高速立式冲压机械。The utility model relates to a stamping machine, in particular to a full-automatic computer high-speed vertical stamping machine for making gaskets in bottle caps.

背景技术 Background technique

生活中常见的瓶盖内垫片是采用冲压机械冲切制成的。现有技术中,用于制作瓶盖内垫片的冲压机械存有的缺陷是自动化程度低,生产效率低,在现在人工费用快速增长的背景下,变相地提高了企业生产成本,已不能适应现代化生产的需要。The inner gasket of the bottle cap that is common in daily life is punched by punching machine. In the prior art, the defects of the stamping machinery used to make the inner gasket of the bottle cap are the low degree of automation and low production efficiency. Under the background of the rapid increase of labor costs, the production cost of the enterprise has been increased in disguise, and it can no longer adapt to the current situation. The needs of modern production.

发明内容 Contents of the invention

本实用新型的目的是克服现有技术的缺陷,提供一种自动化程度高、生产效率高的全自动电脑高速立式冲压机械。The purpose of the utility model is to overcome the defects of the prior art and provide a fully automatic computer high-speed vertical stamping machine with high automation and high production efficiency.

为解决上述问题,本实用新型所采用的技术方案是:In order to solve the above problems, the technical solution adopted in the utility model is:

一种全自动电脑高速立式冲压机械,包括机架、主电机和设在机架中部的冲压装置,其特征在于:所述冲压装置包括送料机构、冲切模具和传动机构;A fully automatic computer high-speed vertical punching machine, including a frame, a main motor and a punching device located in the middle of the frame, characterized in that: the punching device includes a feeding mechanism, a punching die and a transmission mechanism;

所述送料机构包括设在机架尾部的物料卷轴、设在物料卷轴前侧的过渡辊和设在过渡辊前侧的送料辊组;送料辊组包括固定不动的主动辊、可上下调节位置的从动辊和为主动辊提供动力的送料电机,送料电机的动力输出轮与主动辊的动力输入轮通过传动带传动连接;The feeding mechanism includes a material reel arranged at the rear of the frame, a transition roller arranged on the front side of the material reel, and a feeding roller group arranged on the front side of the transition roller; the feeding roller group includes a fixed driving roller, which can be adjusted up and down The driven roller and the feeding motor that provides power for the driving roller, the power output wheel of the feeding motor and the power input wheel of the driving roller are connected through a transmission belt;

所述传动机构包括滑动板、四根滑杆、固定板、传动轴、分别固定在传动轴两端的传动轮和平衡轮、固定在传动轴中部的偏心轮、连接在偏心轮轮圈上的连杆和固定在滑动板后侧面上的传动杆;四根滑杆纵向设置,都固定在机架上;滑动板的四个角分别通过滑套套接在各自相对应的滑杆上;固定板固定连接在四根滑杆的尾端;传动轴通过轴承座安装在固定板的顶面上;固定板的中部设有通孔,连杆的底端穿过该通孔与传动杆的顶端连接;主电机的动力轮通过传动带与传动轮传动连接;The transmission mechanism includes a sliding plate, four sliding rods, a fixed plate, a transmission shaft, a transmission wheel and a balance wheel fixed at both ends of the transmission shaft, an eccentric wheel fixed in the middle of the transmission shaft, and a connecting wheel connected to the rim of the eccentric wheel. Rod and transmission rod fixed on the rear side of the sliding plate; four sliding rods are arranged vertically and fixed on the frame; the four corners of the sliding plate are respectively socketed on the corresponding sliding rods through sliding sleeves; Connected to the tail ends of the four sliding rods; the transmission shaft is installed on the top surface of the fixed plate through the bearing seat; the middle part of the fixed plate is provided with a through hole, and the bottom end of the connecting rod passes through the through hole to connect with the top end of the transmission rod; The power wheel of the main motor is connected to the drive wheel through a transmission belt;

冲切模具的冲压方向为垂直向下,其顶模固定在滑动板的底面上,底模固定在机架上。The stamping direction of the punching die is vertically downward, its top die is fixed on the bottom surface of the sliding plate, and the bottom die is fixed on the frame.

进一步地说:Further on:

所述机架的前端设有废料回收装置,包括底座、固定在底座上的支架、转盘和两根垂直固定在转盘上的卷料杆;转盘的心轴转动连接在支架上,其外端穿过支架,固定安装有转盘传动轮,转盘传动轮通过传动带与主电机的动力轮传动连接。The front end of the frame is provided with a waste recovery device, including a base, a bracket fixed on the base, a turntable and two coiling rods vertically fixed on the turntable; Through the bracket, a turntable transmission wheel is fixedly installed, and the turntable transmission wheel is connected with the power wheel of the main motor through a transmission belt.

所述冲切模具的底模下方设有垫片收集装置。A gasket collecting device is arranged under the bottom die of the punching die.

所述该立式冲压机械还包括用于控制主电机和送料电机工作,且具有调速控制和计数功能的电脑智能控制系统。Said vertical stamping machine also includes a computer intelligent control system for controlling the operation of the main motor and the feeding motor, and having speed control and counting functions.

由于采用了上述技术方案,与现有技术相比,本实用新型自动化程度高,可极大地提高企业生产效率,降低企业生产成本,能适应现代化生产的需要。Due to the adoption of the above technical solution, compared with the prior art, the utility model has a high degree of automation, can greatly improve the production efficiency of the enterprise, reduce the production cost of the enterprise, and can meet the needs of modern production.

下面结合附图和具体实施方式对本实用新型做进一步的描述。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

附图说明 Description of drawings

附图为本实用新型一种实施例的结构示意图。The accompanying drawing is a schematic structural view of an embodiment of the utility model.

具体实施方式 Detailed ways

实施例:Example:

一种全自动电脑高速立式冲压机械,如附图所示,包括机架1、主电机23和设在机架1中部的冲压装置。A fully automatic computer high-speed vertical punching machine, as shown in the accompanying drawings, includes a frame 1, a main motor 23 and a punching device arranged in the middle of the frame 1.

所述冲压装置包括送料机构、冲切模具10和传动机构。其中:The stamping device includes a feeding mechanism, a punching die 10 and a transmission mechanism. in:

所述送料机构包括设在机架1尾部的物料卷轴2、设在物料卷轴2前侧的过渡辊5和设在过渡辊5前侧的送料辊组;送料辊组包括固定不动的主动辊7、可上下调节位置的从动辊8和为主动辊7提供动力的送料电机4。从动辊8的位置调节通过转动调节螺杆9来实现,通过调节从动辊8的前后位置,进而调整主动辊7与从动辊8之间的间隙大小,以适应不同厚度的物料。送料电机4通过固定座3固定安装在机架1上,其动力输出轮与主动辊7的动力输入轮通过传动带6传动连接。The feeding mechanism includes a material reel 2 arranged at the rear of the frame 1, a transition roller 5 arranged on the front side of the material reel 2, and a feeding roller group arranged on the front side of the transition roller 5; the feeding roller group includes a fixed driving roller 7. The driven roller 8 whose position can be adjusted up and down and the feeding motor 4 that provides power for the driving roller 7. The position adjustment of the driven roller 8 is realized by turning the adjusting screw 9. By adjusting the front and rear positions of the driven roller 8, the gap between the driving roller 7 and the driven roller 8 is adjusted to adapt to materials of different thicknesses. The feeding motor 4 is fixedly installed on the frame 1 through the fixed seat 3, and its power output wheel is connected with the power input wheel of the driving roller 7 through the transmission belt 6.

所述传动机构包括滑动板12、四根滑杆14、固定板16、传动轴18、分别固定在传动轴18两端的传动轮21和平衡轮20、固定在传动轴18中部的偏心轮17、连接在偏心轮轮圈19上的连杆15和固定在滑动板12后侧面上的传动杆13。四根滑杆14纵向设置,都固定在机架1上。滑动板12的四个角分别通过滑套11套接在各自相对应的滑杆14上。固定板16固定连接在四根滑杆14的尾端。传动轴18通过轴承座安装在固定板16的顶面上。固定板16的中部设有通孔,连杆15的底端穿过该通孔与传动杆13的顶端连接;主电机23的动力轮24通过传动带22与传动轮21传动连接。Described transmission mechanism comprises slide plate 12, four slide rods 14, fixed plate 16, transmission shaft 18, transmission wheel 21 and balance wheel 20 that are respectively fixed on transmission shaft 18 two ends, the eccentric wheel 17 that is fixed on transmission shaft 18 middle parts, The connecting rod 15 that is connected on the eccentric wheel rim 19 and the transmission rod 13 that is fixed on the slide plate 12 rear sides. Four slide bars 14 are vertically arranged, and are all fixed on the frame 1. The four corners of the sliding plate 12 are respectively sleeved on the corresponding sliding rods 14 through the sliding sleeves 11 . The fixed plate 16 is fixedly connected to the tail ends of the four slide bars 14 . The transmission shaft 18 is installed on the top surface of the fixed plate 16 through the bearing seat. The middle part of the fixed plate 16 is provided with a through hole, and the bottom end of the connecting rod 15 passes through the through hole to be connected with the top of the transmission rod 13;

冲切模具10的冲压方向为垂直向下,其顶模固定在滑动板12的底面上,底模固定在机架上。为了更加方便地收集冲切好的垫片,冲切模具10的底模下方设有垫片收集装置32。The stamping direction of punching die 10 is vertically downward, and its top mold is fixed on the bottom surface of slide plate 12, and bottom mold is fixed on the frame. In order to collect the punched gaskets more conveniently, a gasket collecting device 32 is provided under the bottom mold of the punching die 10 .

为了使冲切后的废料能快速、整齐地被收集起来,所述机架1的前端设有废料回收装置,包括底座、固定在底座上的支架28、转盘和两根垂直固定在转盘上的卷料杆27;转盘的心轴31转动连接在支架28上,其外端穿过支架28,固定安装有转盘传动轮29,转盘传动轮29通过传动带26与主电机23的动力轮24传动连接。In order to quickly and neatly collect the punched waste, the front end of the frame 1 is provided with a waste recovery device, including a base, a bracket 28 fixed on the base, a turntable and two vertically fixed on the turntable. The coil rod 27; the mandrel 31 of the turntable is rotatably connected to the support 28, and its outer end passes through the support 28, and the turntable drive wheel 29 is fixedly installed, and the turntable drive wheel 29 is connected with the power wheel 24 of the main motor 23 through the transmission belt 26 .

为了提高自动化水平,所述该冲压机械还包括自行研制开发的电脑智能控制系统,用于控制主电机23和送料电机4工作,且具有调速控制、计数功能和调整产品规格尺寸的功能。In order to improve the automation level, the stamping machine also includes a self-developed computer intelligent control system, which is used to control the main motor 23 and the feeding motor 4, and has the functions of speed control, counting and product specification and size adjustment.

本实用新型的工作原理简述如下:The working principle of the utility model is briefly described as follows:

首先,将成卷的物料卷在物料卷轴2上,将物料卷的起始端穿过过渡辊5、主动辊7与从动辊8的间隙,最后伸入到冲切模具10内。通过电脑智能控制系统启动主电机23和送料电机4。送料电机4带动主动辊7,主动辊7与从动辊8同时向内反向转动,进而将物料向下送入冲切模具10。主电机23通过传动带22带动传动轮21,传动轮21带动传动轴18,进而带动偏心轮17,偏心轮17通过偏心轮轮圈19带动连杆15,进而通过传动杆13带动滑动板12作纵向的上下往复运动,最终由滑动板12带动冲切模具10完成对物料的冲切。主电机23通过传动带26带动转盘传动轮29,进而将冲切后产生的废料卷绕在卷料杆27上。从冲切模具10的冲模口排出的产品,通过垫片收集装置32收集起来,最后,完成包装即可。First, roll the rolled material on the material reel 2, pass the starting end of the material roll through the gap between the transition roller 5, the driving roller 7 and the driven roller 8, and finally extend into the punching die 10. Start main motor 23 and feeding motor 4 by computer intelligent control system. The feeding motor 4 drives the driving roller 7, and the driving roller 7 and the driven roller 8 rotate inwardly and reversely at the same time, and then the material is sent downward into the punching die 10. The main motor 23 drives the transmission wheel 21 through the transmission belt 22, the transmission wheel 21 drives the transmission shaft 18, and then drives the eccentric wheel 17, and the eccentric wheel 17 drives the connecting rod 15 through the eccentric wheel rim 19, and then drives the sliding plate 12 through the transmission rod 13 to make a longitudinal movement. Up and down reciprocating motion, and finally the punching die 10 is driven by the sliding plate 12 to complete the punching of the material. The main motor 23 drives the turntable drive wheel 29 through the transmission belt 26 , and then winds the scrap produced after punching on the winding rod 27 . The products discharged from the die mouth of the die-cutting die 10 are collected by the pad collection device 32, and finally, the packaging is completed.

Claims (4)

1. full-automatic computer high-speed vertical press comprises frame (1), main motor (23) and is located at the decompressor at frame (1) middle part that it is characterized in that: said decompressor comprises feed mechanism, die cutting die (10) and transmission mechanism;
Said feed mechanism comprises the material spool (2) that is located at frame (1) afterbody, be located at the transition roller (5) of material spool (2) front side and be located at the feeding roller group of transition roller (5) front side; The feeding roller group comprises fixed drive roll (7) but the driven voller (8) of up-down adjustment position and for drive roll (7) provides the feeding motor (4) of power, and the power input wheel of the power output wheel of feeding motor (4) and drive roll (7) is in transmission connection through driving-belt (6);
Said transmission mechanism comprises sliding panel (12), four slide bars (14), fixed head (16), power transmission shaft (18), the drive (21) that is separately fixed at power transmission shaft (18) two ends and stabilizer (20), is fixed on the eccentric wheel (17) at power transmission shaft (18) middle part, is connected the connecting rod (15) on the eccentric wheel wheel rim (19) and is fixed on the drive link (13) on sliding panel (12) trailing flank; Four slide bars (14) vertically are provided with, and all are fixed on the frame (1); Four angles of sliding panel (12) are socketed on the corresponding separately slide bar (14) through sliding sleeve (11) respectively; Fixed head (16) is fixedly connected on the tail end of four slide bars (14); Power transmission shaft (18) is installed on the end face of fixed head (16) through bearing block; The middle part of fixed head (16) is provided with through hole, and the bottom of connecting rod (15) is passed this through hole and is connected with the top of drive link (13); The power wheel (24) of main motor (23) is in transmission connection through driving-belt (22) and drive (21);
The pressing direction of die cutting die (10) is for vertically downward, and its backform is fixed on the bottom surface of sliding panel (12), and bed die is fixed on the frame.
2. full-automatic computer high-speed vertical press according to claim 1; It is characterized in that: the front end of said frame (1) is provided with the waste recovery device, comprises base, is fixed on support (28), rotating disk and two coiled strip bars (27) that are vertically fixed on the rotating disk on the base; The axle of rotating disk (31) is rotatably connected on the support (28), and support (28) is passed in its outer end, is installed with rotating disk drive (29), and rotating disk drive (29) is in transmission connection through the power wheel (24) of driving-belt (26) with main motor (23).
3. full-automatic computer high-speed vertical press according to claim 2 is characterized in that: the bed die below of said die cutting die (10) is provided with pad gathering-device (32).
4. full-automatic computer high-speed vertical press according to claim 3; It is characterized in that: said this vertical press also comprises and is used to control the work of main motor (23) and feeding motor (4), and has the Computerized intelligent control system of speed regulating control, tally function and adjustment product specification function.
CN2012200341074U 2012-01-18 2012-01-18 Full-automatic computer-controlled high-speed vertical punching machine Expired - Fee Related CN202480164U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528852A (en) * 2012-01-18 2012-07-04 孙德国 Full-automatic computer high-speed vertical stamping machine
CN103659900A (en) * 2013-11-29 2014-03-26 苏州琼派瑞特电子科技有限公司 Conveying belt perforating device
CN104626264A (en) * 2015-01-23 2015-05-20 浙江洁美电子科技股份有限公司 Pressing mechanism

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528852A (en) * 2012-01-18 2012-07-04 孙德国 Full-automatic computer high-speed vertical stamping machine
CN103659900A (en) * 2013-11-29 2014-03-26 苏州琼派瑞特电子科技有限公司 Conveying belt perforating device
CN104626264A (en) * 2015-01-23 2015-05-20 浙江洁美电子科技股份有限公司 Pressing mechanism
CN104626264B (en) * 2015-01-23 2016-05-04 浙江洁美电子科技股份有限公司 A kind of punching mechanism

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