CN104831861A - Prefabricated plate for integrated bathroom, and manufacturing and construction methods thereof - Google Patents
Prefabricated plate for integrated bathroom, and manufacturing and construction methods thereof Download PDFInfo
- Publication number
- CN104831861A CN104831861A CN201410046406.3A CN201410046406A CN104831861A CN 104831861 A CN104831861 A CN 104831861A CN 201410046406 A CN201410046406 A CN 201410046406A CN 104831861 A CN104831861 A CN 104831861A
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- wallboard
- base plate
- galvanized sheet
- integrated bathroom
- shaped galvanized
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Abstract
The invention discloses a prefabricated plate for an integrated bathroom. The prefabricated plate comprises a wall plate and a base plate, wherein the wall plate and the base plate are provided with necks which are connected in an embedding manner, and the structures of the necks are realized through U-shaped galvanized plates with bulges or grooves. The wall plate and the base plate are both prepared through one-step compression molding of a surface layer, a filling layer and an interior wall layer. The invention further discloses a manufacturing method and a construction method for the prefabricated plate for the integrated bathroom. Compared with traditional integrated bathrooms, the integrated bathroom provided by the invention has the following advantages: space is saved; construction man-hour is short; investment is reduced; and good sound insulation and heat insulation effects are obtained.
Description
Technical field
The present invention relates to structure between a kind of integrated bathroom, specifically a kind of integrated bathroom precast plate and making and construction method.
Background technology
Integral bathroom is born in the Japanese Olympic Games in 1964, also claims " magic bathroom ".The high-quality that Japanese Scientists is built in order to ensure " the Tokyo Olympic Games ", has invented " integral bathroom ", obtains immense success.Expand rapidly over 50 years, all over the world fashionable.Integral bathroom is based on SMC(Sheet Molding Compound) and FRP(Fiber Reinforced Polymer) bi-material, SMC, as aerospace material, is widely used in the high-tech area such as aircraft, motor-car, compression molding, intensity is high, not yielding.FRP strengthens composite plastic as tencel, and, anti-fatigue performance anticorrosive with it and good designability are also regarded as novel integral bathroom material.
Traditional integrated bathroom will leave metope 10-15 centimetres when constructing, carpenter's secondary is also wanted to construct after construction, because planeness is bad need flitch leveling, surface adds the construction that last layer gypsum plank just can carry out great Bai, increase the fitting space taking 10-20 centimetres, cause washroom exterior wall entirety to extend out, occupy the limited interior space greatly.
When mounted, Assembling is long in time limit for traditional integral bathroom wallboard.Identical man-hour, an experienced operator can assemble 2 covers every day, installed the construction man-hour terminating rear carpenter and also will construct 0.5 day.
Summary of the invention
For above-mentioned deficiency, the invention provides a kind of integrated bathroom precast plate and making and construction method.
Technical scheme of the present invention is achieved in that integrated bathroom precast plate, comprise wallboard and base plate, wallboard and base plate are by the three layers of compression molding of surface course, packed layer and interior wall layers, the side of described wallboard and bottom surface are equipped with U-shaped galvanized sheet, fluted or protruding in the middle of described U-shaped galvanized sheet, base plate is provided with galvanized sheet intermediate groove U-shaped with wallboard or protruding corresponding projection and groove.
Described surface course is PLASTIC LAMINATED sheet material, plastic floor sheet material or ceramic tile; Described packed layer is foamed material layer; Interior wall layers is cement pressure plate.
Described expanded material is polyurethane foam material or magnesium oxide particle.
The preparation method of integrated bathroom precast plate of the present invention, step is as follows: 1) surface course is put into mould, U-shaped galvanized sheet is put in surface course relevant position, the contact position of U-shaped galvanized sheet and surface course sticks with glue ties fixing, then interior wall layers is placed on the top of U-shaped galvanized sheet and to stick with glue knot fixing in contact position; 2) filled with foaming material between surface course and interior wall layers.
The construction method of integrated bathroom precast plate of the present invention, 1) by levelling for scene cement, placed on a horizontal ground by base plate, ground and base plate joint face water dip in wet and beat polyurethane foam and be adhesively fixed; 2) after base plate polyurethane foam gelling admittedly, vertically install wallboard, be inserted on base plate according to design sequence by wallboard, after adjusting straight arm plate with level gauge, top fixture connects; 3) two exterior angles of the wallboard with the main wall connecting in room are fixed on the wall after connecting by wallboard; 4) above wallboard, connect ceiling, fix with glass cement.
Be connected and fixed with self-drilling screw between described fixture and wallboard.
Its advantage of integrated bathroom precast plate of the present invention is:
1. save space: when traditional integrated bathroom is constructed, metope 10-15 centimetres will be left, carpenter's secondary is also wanted to construct after construction, because planeness is bad need flitch leveling, surface adds the construction that last layer gypsum plank just can carry out great Bai, increase the fitting space taking 10-20 centimetres, cause washroom exterior wall entirety to extend out, occupy the limited interior space greatly.Wallboard can be attached to wall construction when using the benefit of wallboard of the present invention to be and to install, need not reserve the construction spaces such as water pipe can construct after secondary construction space, installation terminates directly to carry out great Bai construction afterwards, respectively save 10-20 centimetres at width x length compared with traditional integrated bathroom, calculate according to the integrated bathroom of a 1.6*1.8 rice inner space interior space will saving 0.3 to 0.5 square metre.
2. construction is short for man-hour: when mounted, Assembling is long in time limit for traditional integral bathroom wallboard.Identical man-hour, an experienced operator can assemble 2 covers every day, installed the construction man-hour terminating rear carpenter and also will construct 0.5 day.Benefit of the present invention is whole technique is all adopt connector mode to connect, and identical man-hour, an experienced operator can assemble 10 covers every day, substantially reduced the duration compared with traditional integrated bathroom site operation.Effectively save man-hour of constructing.
3. reduce investment: traditional integrated bathroom installation is consuming time more, and cost of labor is higher, use the present invention can save the man-hour of nearly 1/2 by comparison.Save human cost greatly.
4. good soundproof effect, wallboard of the present invention adopts filling type construction technology, and highdensity structure reduces sound conduction.The noise produced when decreasing bathing and interference.
5. high insulating effect: wallboard of the present invention adopts foaming type filling technique, reduces the loss of heat during bathing, and energy-conservation 30% real has accomplished energy-conserving and environment-protective compared with traditional integrated bathroom.
Accompanying drawing explanation
Fig. 1 is the front view of wallboard.
Fig. 2 is the sectional view in Figure 1A-A direction.
Fig. 3 is the U-shaped galvanized sheet of band groove.
Fig. 4 is the U-shaped galvanized sheet of band projection.
Fig. 5 is the structural representation of base plate.
Fig. 6 is wallboard and the rear sectional view of base plate assembling.
In figure: 1, packed layer; 2, interior wall layers; 3, the U-shaped galvanized sheet that band is protruding; 4, surface course; 5, the U-shaped galvanized sheet of groove is with; 6, wallboard; 7, base plate.
Detailed description of the invention
Below in conjunction with detailed description of the invention, explanation is further explained to the present invention.
As shown in figures 1 to 6, integrated bathroom precast plate, comprise wallboard 6 and base plate 7, wallboard 6 and base plate 7 are by the 2 three layers of compression molding of surface course 4, packed layer 1 and interior wall layers, side and the bottom surface of described wallboard 6 are equipped with U-shaped galvanized sheet, and left side and rear side are the U-shaped galvanized sheet 5 of band groove and the U-shaped galvanized sheet 3 of band projection respectively, and bottom surface is the U-shaped galvanized sheet 5 of band groove, the upper surface surrounding of base plate 7 is provided with the protruding U-shaped galvanized sheet of band, can insert in the groove of wallboard bottom surface and be connected and fixed.Described surface course 4 is PLASTIC LAMINATED sheet material, plastic floor sheet material or ceramic tile; Described packed layer is polyurethane foam material layer; Interior wall layers is cement pressure plate.
The preparation method of integrated bathroom precast plate of the present invention, step is as follows: 1) surface course 4 is put into mould, U-shaped galvanized sheet is put in surface course relevant position, the contact position of U-shaped galvanized sheet and surface course sticks with glue ties fixing, then interior wall layers is placed on the top of U-shaped galvanized sheet and to stick with glue knot fixing in contact position; 2) filled with foaming material between surface course and interior wall layers.
The construction method of integrated bathroom precast plate of the present invention, 1) by levelling for scene cement, place on a horizontal ground by base plate 7, ground and base plate 7 joint face water dip in wetly to be beaten polyurethane foam and is adhesively fixed; 2), after base plate polyurethane foam gelling admittedly, vertically install wallboard 6, be inserted on base plate according to design sequence by wallboard, connect with top fixture after level gauge straightening wallboard, described fixture can be sheet metal, is connected and fixed by self-drilling screw.3) two exterior angles of the wallboard with the main wall connecting in room are fixed on the wall after connecting by wallboard 6; 4) above wallboard, connect ceiling, fix with glass cement.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (6)
1. integrated bathroom precast plate, it is characterized in that, comprise wallboard and base plate, wallboard and base plate are by the three layers of compression molding of surface course, packed layer and interior wall layers, the side of described wallboard and bottom surface are equipped with U-shaped galvanized sheet, the upper surface surrounding of base plate 7 is provided with U-shaped galvanized sheet, the U-shaped galvanized sheet 5 of the U-shaped galvanized sheet 3 that described U-shaped galvanized sheet is divided into band protruding and band groove.
2. integrated bathroom precast plate according to claim 1, is characterized in that, described surface course is PLASTIC LAMINATED sheet material, plastic floor sheet material or ceramic tile; Described packed layer is foamed material layer; Interior wall layers is cement pressure plate.
3. integrated bathroom precast plate according to claim 1, is characterized in that, described expanded material is polyurethane foam material or magnesium oxide particle.
4. the preparation method of the integrated bathroom precast plate according to any one of claim 1-3, it is characterized in that, step is as follows: 1) surface course is put into mould, U-shaped galvanized sheet is put in surface course relevant position, the contact position of U-shaped galvanized sheet and surface course sticks with glue ties fixing, then interior wall layers is placed on the top of U-shaped galvanized sheet and to stick with glue knot fixing in contact position; 2) filled with foaming material between surface course and interior wall layers.
5. the construction method of the integrated bathroom precast plate according to any one of claim 1-3, is characterized in that,
1) by levelling for scene cement, placed on a horizontal ground by base plate, ground and base plate joint face water dip in wet and beat polyurethane foam and be adhesively fixed;
2) after base plate polyurethane foam gelling admittedly, vertically install wallboard, be inserted on base plate according to design sequence by wallboard, after adjusting straight arm plate with level gauge, top fixture connects;
3) two exterior angles of the wallboard with the main wall connecting in room are fixed on the wall after connecting by wallboard;
4) above wallboard, connect ceiling, fix with glass cement.
6. the construction method of integrated bathroom precast plate according to claim 5, is connected and fixed with self-drilling screw between described fixture and wallboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410046406.3A CN104831861A (en) | 2014-02-10 | 2014-02-10 | Prefabricated plate for integrated bathroom, and manufacturing and construction methods thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410046406.3A CN104831861A (en) | 2014-02-10 | 2014-02-10 | Prefabricated plate for integrated bathroom, and manufacturing and construction methods thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104831861A true CN104831861A (en) | 2015-08-12 |
Family
ID=53810031
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410046406.3A Pending CN104831861A (en) | 2014-02-10 | 2014-02-10 | Prefabricated plate for integrated bathroom, and manufacturing and construction methods thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104831861A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105239716A (en) * | 2015-09-11 | 2016-01-13 | 卓达新材料科技集团有限公司 | Lightweight soundproof quick-to-mount wallboard |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1134496A (en) * | 1995-04-27 | 1996-10-30 | 林清凉 | Joint structure of precast wall board |
| CN2372382Y (en) * | 1999-02-12 | 2000-04-05 | 张映贤 | Light fire-proof partition wall |
| CN2688792Y (en) * | 2004-04-17 | 2005-03-30 | 陈兆忠 | Wallboard of unitary bathroom |
| CN1873167A (en) * | 2006-06-15 | 2006-12-06 | 山东嘉源玻璃钢有限公司 | Integral toilet |
| CN201424748Y (en) * | 2009-04-30 | 2010-03-17 | 徐君 | Energy-conservation environmental protection wall composition board |
| CN203742064U (en) * | 2014-02-10 | 2014-07-30 | 吴铁锋 | Integrated bathroom precast slab |
-
2014
- 2014-02-10 CN CN201410046406.3A patent/CN104831861A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1134496A (en) * | 1995-04-27 | 1996-10-30 | 林清凉 | Joint structure of precast wall board |
| CN2372382Y (en) * | 1999-02-12 | 2000-04-05 | 张映贤 | Light fire-proof partition wall |
| CN2688792Y (en) * | 2004-04-17 | 2005-03-30 | 陈兆忠 | Wallboard of unitary bathroom |
| CN1873167A (en) * | 2006-06-15 | 2006-12-06 | 山东嘉源玻璃钢有限公司 | Integral toilet |
| CN201424748Y (en) * | 2009-04-30 | 2010-03-17 | 徐君 | Energy-conservation environmental protection wall composition board |
| CN203742064U (en) * | 2014-02-10 | 2014-07-30 | 吴铁锋 | Integrated bathroom precast slab |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105239716A (en) * | 2015-09-11 | 2016-01-13 | 卓达新材料科技集团有限公司 | Lightweight soundproof quick-to-mount wallboard |
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Application publication date: 20150812 |
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| RJ01 | Rejection of invention patent application after publication |