CN104831860A - Portable house wallboard - Google Patents
Portable house wallboard Download PDFInfo
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- CN104831860A CN104831860A CN201510223414.5A CN201510223414A CN104831860A CN 104831860 A CN104831860 A CN 104831860A CN 201510223414 A CN201510223414 A CN 201510223414A CN 104831860 A CN104831860 A CN 104831860A
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Abstract
The invention discloses a portable house wallboard. The wallboard from the outside to inside comprises a vertical outer plate, a front polystyrene foam, a sandwich layer, and a back polystyrene foam. The sandwich layer comprises at least 10 sandwich board strips in horizontal or vertical arrangement, and the sandwich board strips have the same width; and the upper and lower ends of the sandwich layer are provided with permeability waterproofing agent. According to the portable house wallboard of the present invention, the sandwich board is cut into small pieces, which are stacked together; and the thickness of the sandwich layer is controlled by the cutting surface to reduce stress and ensure consistent thickness of the sandwich layer. The wallboard can firmly adhere to steel plate and interior plate, does not deform or cracking; and the product has the advantages of good quality, fire protection, sound insulation, thermal insulation, moisture resistance and long service life.
Description
Technical field
The invention belongs to movable plank house Material Field, be specifically related to a kind of movable plank house wallboard.
Background technology
Along with Chinese development, construction is all being done in all parts of the country, construction worker also pours in city with regard to a large amount of, these construction workers income is lower, in order to solve lodging problem, cheap movable plank house becomes first-selected, existing movable plank house has two kinds of structures, the first is all steel movable plank house, intensity is high, non-deformability and shock resistance strong, sound construction, watertightness is good, but its heat conductivity is stronger, not heat insulation, summer cannot move in, the second adopts the sandwiched plate of fire proofing, fire prevention, heat insulation, using high-strength steel sheet as external wall, sturdy and durable, but owing to expanding with heat and contract with cold, the reasons such as stress, sandwiched plate variable thickness causes, surface planarity does not reach requirement, high-strength steel sheet is attached to outside, easily separate between the two, sandwiched plate easily ftractures, distortion, application life is short, therefore, develop a kind of firm with steel sticking, good product quality, the movable plank house wallboard of long service life is those skilled in the art institute urgent need to solve the problem.
Summary of the invention
For solving the problem, the invention discloses a kind of movable plank house wallboard, internal construction consistency of thickness, firm with steel sticking, long service life, fire prevention, sound insulation, heat insulation, insulation, moistureproof, good product quality.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of movable plank house wallboard, it is characterized in that: described wallboard comprises vertical lamina rara externa, front end foaming glue, laminboard layer, rear end foamed glue from outside to inside successively, described laminboard layer is at least 10 sandwich laths of horizontal or vertical placement, described sandwich width of sheet is identical, and the upper and lower two ends of described laminboard layer are provided with permeable waterproof agent.
As a modification of the present invention, described permeable waterproof agent is waterproofing agent of organosilicon.
A preparation method for movable plank house wallboard, is characterized in that: concrete manufacturing step is:
(1) processed clip central layer:
In the basic unit's mould kept flat, injection face pulp layer raw material, solidify to form pulp layer below, the inside dimension of described basic unit mould: length 2.7-3.1m, width 1.2-1.5m;
The upper surface of pulp layer lays the glass with the equal size of pulp layer below below, by drum extrusion;
Bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material; The middle bed of material and the equal size of glass, be placed on the top of glass by the middle bed of material, and by drum extrusion;
Lay the grid cloth of equal size at the upper surface of the middle bed of material, as clathrum, and by drum extrusion, clathrum is 10 orders;
Inject above-mentioned starch adhesive layer raw material at the upper surface of clathrum, solidify to form pulp layer above, and smooth by drum extrusion, and take out, described sandwiched plate is of a size of: length 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
(2) sandwiched plate is cut:
Be cut transversely into strip, the sandwiched plate after transverse cuts is of a size of: length 2.7-3.1m, width 5-10cm, and thickness is 5-10cm,
Or by longitudinal for sandwiched plate cut growth strip, the sandwiched plate longitudinally after cutting is of a size of: length 1.2-1.5m, width 5-10cm, and thickness is 5-10cm;
(3) overlapping for the sandwiched plate after transverse cuts vertically placement is formed laminboard layer one, the sandwiched plate quantity at least 10 after transverse cuts, described laminboard layer one consistency of thickness, marshalling, laminboard layer one overall size is: height 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
Or the sandwiched plate overlaying horizontal after longitudinally cutting is placed formation laminboard layer two, the sandwiched plate quantity at least 27 longitudinally after cutting, described laminboard layer two consistency of thickness, marshalling, laminboard layer two overall size is: height 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
(4) be coated with front end foaming glue in the front end of laminboard layer one or two, be covered with steel plate; At one or two painting rear end, rear end foamed glues of laminboard layer;
(5) use permeable waterproof agent coating at laminboard layer about one or two two ends, form waterproof sealing layer.
A kind of movable plank house wallboard of the present invention, final finished size and sandwiched plate measure-alike, when building and common wallboard be as good as, but inside is owing to forming stacking after sandwiched plate cutting, sandwich width of sheet Varying-thickness, control the thickness of laminboard layer with cut surface, inner plate area is little, both reduces stress, laminboard layer consistency of thickness can be ensured again, with steel plate, trim panel firm pasting, can not be out of shape, ftracture, good product quality, long service life.
As a modification of the present invention, step (1) described starch adhesive layer raw material consists of the following composition according to mass percent: magnesia: 35-45%, azoformic acid diisopropyl fat: 2-6%, ethanol: 3-8%, quartz powder: 6-10%, iron oxide red: 1-3%, magnesium sulfate: 30-40%, water: 1-3%.
Starch adhesive layer in the present invention is made up of magnesia, azoformic acid diisopropyl fat, ethanol, quartz powder, iron oxide red, magnesium sulfate; Magnesia has the general character of basic anhydride, has gelatinization results, has hot-face insulation performance; Azoformic acid diisopropyl fat belongs to oil-soluble azo initiator, stable reaction, does not have side reaction, controls than being easier to, and easy and ethanol merges; The chemical property of quartz powder is not lived ripple, refractoriness and acid-resisting good, fusing point is high; Iron oxide red is used for dyeing; Containing a large amount of magnesium ion in magnesium sulfate, make starch adhesive layer be partial to magnesian, more environmental protection, ethanol can improve the Combination of above each material.
As a modification of the present invention, the described middle bed of material of step (1) consists of the following composition according to mass percent: magnesia: 50-55%, rubber powder: 6-10%, perlite: 5-15%, magnesium sulfate: 35-40%, iron oxide red: 0.2-0.5%.
The middle bed of material in the present invention is made up of perlite, rubber powder, magnesia, magnesium sulfate and iron oxide red; Perlite, as main inserts, reduces cost of production; And add magnesia and magnesium sulfate again, be beneficial to by mixture gelling together; Iron oxide red is used for dyeing.
Consider cost of production of the present invention and result of use, select ripple magnesium degree to be that the Adlerika of 20-25 is advisable.
The present invention adds grid cloth in sandwiched plate manufacturing process step (1), and grid cloth is 10 orders or 8 orders, covers above the middle bed of material, and in can eliminating, the bubble of the bed of material when foaming, improves sandwich board surface planeness, ensures product quality.
Sand milling operation can be increased between manufacturing step of the present invention (3) and (4), use emery cloth to polish by cut surface, ensure cut surface consistency of thickness, marshalling.
As a modification of the present invention, between step (4) and (5), inner plating can be increased inside the foamed glue of rear end, two-sided pasting board, uniform force, deflection reduces, in order to extend working time, inner plating is set to ABS trim panel, inner plating is ABS trim panel, good toughness, can the deflection of adjustable clamp sandwich layer, highly polished, fire-resistant, ageing-resistant, long service life.
Permeable waterproof agent is set to waterproofing agent of organosilicon by the present invention, waterproofing agent of organosilicon is a kind of pollution-free, new and effective waterproofing materials of having no irritating odor, be coated on the upper and lower two ends of laminboard layer, the water white breathable films of the imperceptible one deck of naked eyes can be formed, when meeting the rainwater that flowed down by container side wall or being in malaria environment, moisture can be stoped to invade, the dust that side of the present invention is accumulative can also be washed away totally simultaneously, serve inner moistureproof and mildewproof, exterior clean, prevent the effect of weathering.
The invention has the beneficial effects as follows:
A kind of movable plank house wallboard of the present invention, form stacking after sandwiched plate cutting, the thickness of laminboard layer is controlled with cut surface, reduce stress, ensure laminboard layer consistency of thickness, with steel plate, trim panel firm pasting, can not be out of shape, ftracture, good product quality, fire prevention, sound insulation, heat insulation, insulation, moistureproof, long service life.
Accompanying drawing explanation
Fig. 1 is one embodiment of the present invention procedure chart.
Fig. 2 is another embodiment of the invention procedure chart.
Fig. 3 is sandwiched plate schematic diagram of the present invention.
Reference numerals list:
1, sandwiched plate, the sandwich lath behind 2, longitudinally cutting, 3, cut surface, 4, the sandwich lath after transverse cuts, 5, laminboard layer two, 6, laminboard layer one, 7, lamina rara externa, 8, front end foaming glue, 9, rear end foamed glue, 10, inner plating, 11, below pulp layer, 12, glass, 13, the middle bed of material, 14, clathrum, 15, permeable waterproof agent, 16, above pulp layer.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric center respectively.
Embodiment 1
As shown in Figure 1, a kind of movable plank house wallboard described in the present embodiment, comprise vertical lamina rara externa 7, front end foaming glue 8, laminboard layer 25, rear end foamed glue 9 and inner plating 10 from outside to inside successively, described laminboard layer 25 is at least 10 sandwich laths 2 of horizontal positioned, described sandwich lath 2 width is identical, described laminboard layer about 25 two ends are provided with permeable waterproof agent 15, and described permeable waterproof agent 15 is waterproofing agent of organosilicon.
The concrete manufacturing step of a kind of movable plank house wallboard described in the present embodiment is:
(1) processed clip central layer:
Injection face pulp layer raw material in the basic unit's mould kept flat, solidify to form pulp layer 11 below, the inside dimension of described basic unit mould: length 3.1m, width 1.3m, described starch adhesive layer raw material consists of the following composition according to mass percent: magnesia: 41%, azoformic acid diisopropyl fat: 5%, ethanol: 4%, quartz powder: 10%, iron oxide red: 1%, magnesium sulfate: 36%, water: 3%, and the ripple magnesium degree of magnesium sulfate is 23;
The upper surface of pulp layer 11 lays the glass 12 with the equal size of pulp layer below below, by drum extrusion;
Bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material 13; The middle bed of material consists of the following composition according to mass percent: magnesia: 50%, rubber powder: 7.5%, perlite: 7%, magnesium sulfate: 35%, iron oxide red: 0.5%, the ripple magnesium degree of magnesium sulfate is 25, the middle bed of material 13 size equal in glass 12, the middle bed of material 13 is placed on the top of glass 12, and by drum extrusion;
Lay the grid cloth of equal size at the upper surface of the middle bed of material 12, as clathrum 14, and by drum extrusion, clathrum 14 is 10 orders;
Above-mentioned starch adhesive layer raw material is injected at the upper surface of clathrum 14, solidify to form pulp layer 16 above, the composition of pulp layer 16 is identical with the composition of pulp layer 11 below above, pulp layer 16 is smooth by drum extrusion above, as shown in Figure 3, takes out, described sandwiched plate 1 is of a size of: length 3.1m, width 1.3m, thickness is 10cm;
(2) by longitudinal for sandwiched plate cut growth strip, the sandwich lath 2 longitudinally after cutting is of a size of: length 1.3m, width 8cm, and thickness is 10cm;
(3) sandwich lath 2 overlaying horizontal after longitudinal cutting is placed formation laminboard layer 25, sandwich lath 2 quantity longitudinally after cutting is 31, emery cloth is used to polish by cut surface 3, make laminboard layer 25 consistency of thickness, marshalling, laminboard layer 25 overall size is: height 3.1m, width 1.3m, and thickness is 8cm;
(4) be coated with front end foaming glue 8 in the front end of laminboard layer 25, be covered with lamina rara externa 7; At 25 painting rear end, rear end foamed glues 9 of laminboard layer, be covered with ABS trim panel;
(5) use at laminboard layer about 25 two ends permeable waterproof agent 15 to apply, form waterproof sealing layer.
Manufactured by said method, described in the present embodiment a kind of movable plank house wallboard, sandwiched plate to be cut into after little bar that level is stacking to be formed, controls the thickness of laminboard layer with cut surface, reduce stress, ensure laminboard layer consistency of thickness, flatness is no more than 0.25mm, with steel plate, trim panel firm pasting, can not be out of shape, ftracture, good product quality, extend 2 times application life, fireproof performance promotes 35%, and water resistance promotes 22%.
Embodiment 2
As shown in Figure 2, a kind of movable plank house wallboard described in the present embodiment, comprise vertical lamina rara externa 7, front end foaming glue 8, laminboard layer 1, rear end foamed glue 9 from outside to inside successively, described laminboard layer 1 is at least 10 the sandwich laths 4 vertically placed, described sandwich lath 4 width is identical, and described laminboard layer about one 6 two ends are provided with permeable waterproof agent 15.
The concrete manufacturing step of a kind of movable plank house wallboard described in the present embodiment is:
(1) processed clip central layer:
Injection face pulp layer raw material in the basic unit's mould kept flat, solidify to form pulp layer 11 below, the inside dimension of described basic unit mould: length 2.7m, width 1.44m, starch adhesive layer raw material consists of the following composition according to mass percent: magnesia: 43%, azoformic acid diisopropyl fat: 3%, ethanol: 4%, quartz powder: 10%, iron oxide red: 2%, magnesium sulfate: 36%, water: 2%; The ripple magnesium degree of magnesium sulfate is 24;
The upper surface of pulp layer 11 lays the glass 12 of the equal size with pulp layer 11 below below, by drum extrusion;
Bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material 13; The middle bed of material 13 consists of the following composition according to mass percent: magnesia: 51%, rubber powder: 6.5%, perlite: 6%, magnesium sulfate: 36%, iron oxide red: 0.5%, the middle bed of material 13 size equal in glass 12, the middle bed of material 13 is placed on the top of glass 12, and by drum extrusion;
Lay the grid cloth of equal size at the upper surface of the middle bed of material 13, as clathrum 14, and by drum extrusion, clathrum 14 is 8 orders;
Inject above-mentioned starch adhesive layer raw material at the upper surface of clathrum 14, solidify to form pulp layer 16 above, and smooth by drum extrusion, and take out, described sandwiched plate 1 is of a size of: length 2.7m, width 1.44m, and thickness is 8cm, and the ripple magnesium degree of magnesium sulfate is 21;
(2) sandwiched plate is cut transversely into strip, the sandwich lath 4 after transverse cuts is of a size of: length 2.7m, width 7cm, and thickness is 8cm;
(3) overlapping for the sandwich lath 4 after transverse cuts vertically placement is formed laminboard layer 1, sandwich lath 4 quantity after transverse cuts is 16, described laminboard layer 1 consistency of thickness, marshalling, laminboard layer 1 overall size is: height 2.7m, width 1.44m, and thickness is 7cm;
(4) be coated with front end foaming glue 8 in the front end of laminboard layer 1, be covered with lamina rara externa 7; At one 6 painting rear end, rear end foamed glues 9 of laminboard layer;
(5) use at laminboard layer about one 6 two ends permeable waterproof agent 15 to apply, form waterproof sealing layer.
Manufactured by said method, described in the present embodiment a kind of movable plank house wallboard, by sandwiched plate cutting after vertical stacking form, control the thickness of laminboard layer with cut surface, reduce stress, ensure laminboard layer consistency of thickness, flatness is no more than 0.3mm, with steel plate, trim panel firm pasting, can not be out of shape, ftracture, good product quality, extend 1.5 times application life, fireproof performance promotes 28%, and water resistance promotes 26%.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned embodiment, also comprises the technical scheme be made up of above technical characteristic.
Claims (9)
1. a movable plank house wallboard, it is characterized in that: described wallboard comprises vertical lamina rara externa, front end foaming glue, laminboard layer, rear end foamed glue from outside to inside successively, described laminboard layer is at least 10 sandwich laths of horizontal or vertical placement, described sandwich width of sheet is identical, and the upper and lower two ends of described laminboard layer are provided with permeable waterproof agent.
2. a kind of movable plank house wallboard according to claim 1, is characterized in that: described permeable waterproof agent is waterproofing agent of organosilicon.
3. a preparation method for movable plank house wallboard, is characterized in that: concrete manufacturing step is:
(1) processed clip central layer:
In the basic unit's mould kept flat, injection face pulp layer raw material, solidify to form pulp layer below, the inside dimension of described basic unit mould: length 2.7-3.1m, width 1.2-1.5m;
The upper surface of pulp layer lays the glass with the equal size of pulp layer below below, by drum extrusion;
Bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material; The middle bed of material and the equal size of glass, be placed on the top of glass by the middle bed of material, and by drum extrusion;
Lay the grid cloth of equal size at the upper surface of the middle bed of material, as clathrum, and by drum extrusion, clathrum is 10 orders;
Inject above-mentioned starch adhesive layer raw material at the upper surface of clathrum, solidify to form pulp layer above, and smooth by drum extrusion, and take out, described sandwiched plate is of a size of: length 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
(2) sandwiched plate is cut:
Be cut transversely into strip, the sandwiched plate after transverse cuts is of a size of: length 2.7-3.1m, width 5-10cm, and thickness is 5-10cm,
Or by longitudinal for sandwiched plate cut growth strip, the sandwiched plate longitudinally after cutting is of a size of: length 1.2-1.5m, width 5-10cm, and thickness is 5-10cm;
(3) overlapping for the sandwiched plate after transverse cuts vertically placement is formed laminboard layer one, the sandwiched plate quantity at least 10 after transverse cuts, described laminboard layer one consistency of thickness, marshalling, laminboard layer one overall size is: height 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
Or the sandwiched plate overlaying horizontal after longitudinally cutting is placed formation laminboard layer two, the sandwiched plate quantity at least 27 longitudinally after cutting, described laminboard layer two consistency of thickness, marshalling, laminboard layer two overall size is: height 2.7-3.1m, width 1.2-1.5m, and thickness is 5-10cm;
(4) be coated with front end foaming glue in the front end of laminboard layer one or two, be covered with steel plate; At one or two painting rear end, rear end foamed glues of laminboard layer;
(5) use permeable waterproof agent coating at laminboard layer about one or two two ends, form waterproof sealing layer.
4. the preparation method of a kind of movable plank house wallboard according to claim 3, is characterized in that: step (1) described starch adhesive layer raw material consists of the following composition according to mass percent: magnesia: 35-45%, azoformic acid diisopropyl fat: 2-6%, ethanol: 3-8%, quartz powder: 6-10%, iron oxide red: 1-3%, magnesium sulfate: 30-40%, water: 1-3%.
5. the preparation method of a kind of movable plank house wallboard according to claim 3, is characterized in that: the described middle bed of material of step (1) consists of the following composition according to mass percent: magnesia: 50-55%, rubber powder: 6-10%, perlite: 5-15%, magnesium sulfate: 35-40%, iron oxide red: 0.2-0.5%.
6. the preparation method of a kind of movable plank house wallboard according to claim 4 or 5, is characterized in that: the ripple magnesium degree of described magnesium sulfate is 20-25.
7. the preparation method of a kind of movable plank house wallboard according to claim 3, is characterized in that: between step (3) and (4), increase sand milling operation.
8. the preparation method of a kind of movable plank house wallboard according to claim 3, is characterized in that: between step (4) and (5), inside the foamed glue of rear end, increase inner plating.
9. the preparation method of a kind of movable plank house wallboard according to claim 9, is characterized in that: described inner plating is ABS trim panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510223414.5A CN104831860B (en) | 2015-05-06 | 2015-05-06 | Portable house wallboard |
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| CN201510223414.5A CN104831860B (en) | 2015-05-06 | 2015-05-06 | Portable house wallboard |
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| CN104831860B CN104831860B (en) | 2017-03-22 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105937273A (en) * | 2016-06-14 | 2016-09-14 | 苏州杰姆斯特机械有限公司 | Anti-aging anti-static fireproof heat insulation wall and installation method thereof |
| CN105952022A (en) * | 2016-06-14 | 2016-09-21 | 苏州杰姆斯特机械有限公司 | Installation method of energy-saving fireproof thermal-insulation light-pervious board room |
| CN106088404A (en) * | 2016-06-15 | 2016-11-09 | 苏州杰姆斯特机械有限公司 | A kind of mounting process of the board house of aging resistance radioprotective |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2820998Y (en) * | 2005-09-09 | 2006-09-27 | 嵊州市宇通复合保温材料厂 | Flame retardant heat insulation sound insulation board |
| CN201193378Y (en) * | 2008-04-14 | 2009-02-11 | 上虞银木轻钢技术有限公司 | Insulated compound board |
| CN202062714U (en) * | 2011-05-24 | 2011-12-07 | 蔡伯中 | Rock wool sandwich composite board |
| CN204081225U (en) * | 2014-08-26 | 2015-01-07 | 诸城舜昌新型建材有限公司 | Dual link light energy-saving wall board |
| CN104402342B (en) * | 2014-11-25 | 2017-04-12 | 南通大学 | Modified polystyrene cement foam board and manufacturing method thereof |
| CN204609110U (en) * | 2015-05-06 | 2015-09-02 | 张家港市盛港绿色防火建材有限公司 | A kind of movable plank house wallboard |
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2015
- 2015-05-06 CN CN201510223414.5A patent/CN104831860B/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105937273A (en) * | 2016-06-14 | 2016-09-14 | 苏州杰姆斯特机械有限公司 | Anti-aging anti-static fireproof heat insulation wall and installation method thereof |
| CN105952022A (en) * | 2016-06-14 | 2016-09-21 | 苏州杰姆斯特机械有限公司 | Installation method of energy-saving fireproof thermal-insulation light-pervious board room |
| CN105952022B (en) * | 2016-06-14 | 2019-01-11 | 苏州杰姆斯特机械有限公司 | A kind of installation method of energy-saving fire proof heat insulation and transmission board house |
| CN106088404A (en) * | 2016-06-15 | 2016-11-09 | 苏州杰姆斯特机械有限公司 | A kind of mounting process of the board house of aging resistance radioprotective |
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| CN104831860B (en) | 2017-03-22 |
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