CN104831340A - Full-automatic electroplating processing system for earpiece - Google Patents
Full-automatic electroplating processing system for earpiece Download PDFInfo
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- CN104831340A CN104831340A CN201510258130.XA CN201510258130A CN104831340A CN 104831340 A CN104831340 A CN 104831340A CN 201510258130 A CN201510258130 A CN 201510258130A CN 104831340 A CN104831340 A CN 104831340A
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- earpiece
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- cleaning
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- electroplating
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Abstract
The invention relates to a full-automatic electroplating processing system for an earpiece. The full-automatic electroplating processing system comprises an electroplating line and a cleaning line, wherein the electroplating line is used for carrying out electroplating processing on the earpiece; the cleaning line is used for cleaning the earpiece after electroplating processing; the electroplating line comprises a plurality of electroplating pools; the cleaning line comprises a cleaning tank; a plurality of cleaning ponds are arranged in the cleaning tank; the electroplating line also comprises a storage device and a first transport mechanism; the storage device is used for putting the earpiece; the first transport mechanism is used for transporting the storage device into the electroplating ponds to carry out electroplating processing; the cleaning line also comprises a basket and a second transport mechanism; the basket is used for putting the electroplated earpiece; and the second transport mechanism is used for transporting the basket into various cleaning ponds. In the processes of carrying out electroplating processing and cleaning on the earpiece, traditional manpower is replaced with equipment on the electroplating line and equipment on the cleaning line; the number of production staff is controlled; the production efficiency is greatly improved; the production cost is reduced; and damages to a human body caused by chemical components generated in the electroplating process are reduced by the operation.
Description
Technical field
The present invention relates to the technical field of earpiece plating processing more particularly, it relates to a kind of for earpiece full automatic plating system of processing.
Background technology
At present the plating of earpiece is processed, what adopt is the pattern of artificial streamline, by arranging personnel in each operation, earpiece is put into electrolytic plating pool, after completing plating, earpiece is taken out the workman of individual next process again, this kind of plating flow process, the duration of contact of workman and electrolytic plating pool for a long time, glasses are in electroplating process, and the chemical element that electrolytic plating pool produces can bring harm to human body, damages healthy.And the working efficiency of this kind of flow process is very low, need more processing staff, not easily enterprise development demand.
Summary of the invention
For the deficiency that prior art exists, the object of the present invention is to provide that a kind of working (machining) efficiency is high, tooling cost is low, safety coefficient is high for earpiece full automatic plating system of processing.
For achieving the above object, the invention provides following technical scheme:
A kind of for earpiece full automatic plating system of processing, comprise plating line for carrying out electroplating processing to earpiece and for carrying out the Cleaning Line of cleaning to after earpiece plating processing, plating line comprises several electrolytic plating pools, Cleaning Line comprises cleaning case, be provided with several service sinks in cleaning case, it is characterized in that: store device and transport that described plating line also comprises for placing earpiece store device and enter the first conveyor structure that each electrolytic plating pool carries out electroplating processing; Material basket and transport that described Cleaning Line also comprises for placing the rear earpiece of plating expect that basket enters the second conveyor structure of each service sink.
The present invention is set to further: described in store device comprise for first conveyor structure clamping installation frame body and for settling several barrels of earpiece, each barrel is connected with installation frame body.
The present invention is set to further: the loop wheel machine that described first conveyor structure comprises track-frame and is slidably connected with track-frame, the mechanical manipulator that loop wheel machine comprises slide rail and is slidably connected with slide rail, and mechanical manipulator is used for clamp mount body.
The present invention is set to further: described barrel comprises integrated cylindrical shell and toothed disc, cylindrical shell comprises interconnective two tapered monotubulars, the accommodating chamber for holding earpiece is configured with in tapered monotubular, two accommodating chamber are separated by disk, the cross section of described tapered monotubular is hexagon, the outer wall of tapered monotubular offers the permeate throughbore that several flow into for electroplate liquid, the side of tapered monotubular offers the material mouth for material loading or discharging, material mouth is removably connected with flitch, and the material mouth on two tapered monotubulars is dislocatedly distributed.
Arranging of two tapered monotubulars means that this can improve the amount of storing of earpiece pin placement, improves the production efficiency of plating processing.Being dislocatedly distributed of discharge port is conveniently discharging, after stripper on first tapered monotubular, store cylinder to rotate, make the discharge port of first tapered monotubular down, earpiece pin can drop automatically, and automatically falling in the process of material, opening the discharge port of second tapered monotubular, substantially increasing the efficiency of discharging.
The present invention is set to further: described second conveyor structure comprises the support frame that is connected with cleaning case and for transporting the transport unit of expecting basket, support frame is provided with the drive-motor controlling transport unit and move up and down, support frame is connected by tension belt with transport unit, and tension belt is connected with the output terminal of drive-motor.
The present invention is set to further: described transport unit comprises the some pegs transmitting support body and be flexibly connected with transmission support body, peg is for hanging material basket, transmit the hubcap that support body comprises left and right sides correspondence setting, transmission chain is provided with in hubcap, transmission chain is provided with several feets, peg runs through left and right sides feet to be fixed, and the outer wall of hubcap is fixed with anchor, is connected with the pulley be slidably connected with support frame in anchor.
The present invention is set to further: each service sink in described cleaning case respectively be the first clean water basin for washing, the second clean water basin for second time washing, the passivation pool for passivation, the 3rd clean water basin for the first time washing after passivation, the 4th clean water basin for second time washing after passivation, for dewater dehydration pond, for the 5th clean water basin of first time washing after dewatering and the 6th clean water basin for second time washing after dewatering.
The present invention is set to further: the inwall of described first clean water basin is provided with the overflow groove for water outlet, and the bottom of overflow groove is linked with circulation line, and the inwall of other each clean water basin all offers the overflow port for water cycle.
In time will changing water, by pouring water to each service sink, water can be spilled in overflow port, and flowed in circulation line by overflow port, make water carry out recycle by circulation line, what substantially increase resource utilizes power, and has saved water resources.
The present invention is set to further: described installation frame body is provided with for the cross bar of manipulator clamping and the bracing frame that supports for each electrolytic plating pool.
The present invention is set to further: described installation frame body is connected with the transmission shaft that driven gear dish rotates, and the input terminus on transmission shaft is provided with the transmitting gear controlling transmission shaft and rotate, and transmission shaft is arranged with the mate gear engaged with toothed disc.
Transmitting gear on transmission shaft moves transmission shaft by motor driven belts and rotates, mate gear meeting driven gear disc spins on transmission shaft, namely barrel rotates, and barrel rotates and can make when electroplating earpiece, each earpiece energy uniform contact liquid, improves the quality of production of product.
By adopting technique scheme, beneficial effect of the present invention:
The present invention is carrying out earpiece electroplating in the process of processing and cleaning, be instead of traditional artificial by the equipment on plating line and the equipment in Cleaning Line, control the quantity of Manufacturing Worker, substantially increase production efficiency, and reducing production cost, operation reduces the chemical composition that produces in electroplating process to the infringement of human body.
Accompanying drawing explanation
Fig. 1 is the structural representation of plating line of the present invention.
Fig. 2 is the structural representation of Cleaning Line of the present invention.
Fig. 3 is the structural representation that the present invention stores device.
Embodiment
Referring to figs. 1 through Fig. 3, embodiments of the invention are described further.
A kind of for earpiece full automatic plating system of processing, comprise plating line for carrying out electroplating processing to earpiece and for carrying out the Cleaning Line of cleaning to after earpiece plating processing, plating line comprises several electrolytic plating pools 1b, Cleaning Line comprises cleaning case 5b, be provided with several service sinks in cleaning case 5b, described plating line also comprise for place earpiece store device 4 and transport store device 4 enter each electrolytic plating pool 1b carry out electroplate processing first conveyor structure 1; Material basket 5a and transport that described Cleaning Line also comprises for placing the rear earpiece of plating expect that basket 5a enters the second conveyor structure 5 of each service sink.Material basket 5a offers several communicating poress.
Each electrolytic plating pool 1b places different electro-plating liquid successively, the device 4 that stores that earpiece is housed is put into that first electrolytic plating pool 1b carries out carrying out oil removal treatment to earpiece, first conveyor structure 1 will store device 4 and move to second electrolytic plating pool 1b by first conveyor structure 1, carries out first time wash process by second electrolytic plating pool 1b to earpiece; 3rd electrolytic plating pool 1b carries out spark electrolysis treatment, the 4th electrolytic plating pool 1b to earpiece and earpiece is carried out to second time washes process, the 5th electrolytic plating pool 1b carries out cleanup acid treatment, the 6th electrolytic plating pool 1b to earpiece and earpiece carried out to third time washes process, the 7th electrolytic plating pool 1b carries out the process of plating bromine to earpiece, the last the 8th electrolytic plating pool 1b carries out last time to earpiece and wash, and completes the flow process of plating.8th electrolytic plating pool 1b rear is provided with the discharging support 3 for discharging, when earpiece is after this few electroplating technology, storing device 4 will be winched to on discharging support 3 by first conveyor structure 1, workman is taking out and place in material basket 5a storing the earpiece in device 4, material basket 5a delivers on the second conveyor structure 5 in Cleaning Line by workman, carries out clean by the operation of second conveyor structure 5 to earpiece.In electroplating process, only need a workman in the other wait of discharging support 3, Deng earpiece plating processing, greatly save labor force, and the distance of workman and electrolytic plating pool 1b is also far away, reduce harmful liquid in electrolytic plating pool 1b and taste to the infringement of workers ' health, the fully automatic operation adopted in electroplating process, substantially increases the efficiency of production.
Store device 4 to comprise for the installation frame body 41 of first conveyor structure 1 clamping and for settling several barrels 42 of earpiece, each barrel 42 is connected with installation frame body 41.
The loop wheel machine 2 that first conveyor structure 1 comprises track-frame 1a and is slidably connected with track-frame 1a, the mechanical manipulator 22 that loop wheel machine 2 comprises slide rail and is slidably connected with slide rail 21, mechanical manipulator 22 is for clamp mount body 41.
Barrel 42 comprises integrated cylindrical shell and toothed disc, cylindrical shell comprises interconnective two tapered monotubulars (401, 402), tapered monotubular (401, 402) accommodating chamber for holding earpiece is configured with in, two accommodating chamber are separated by disk 403, described tapered monotubular (401, 402) cross section is hexagon, tapered monotubular (401, 402) outer wall offers the permeate throughbore that several flow into for electroplate liquid, tapered monotubular (401, 402) side offers the material mouth for material loading or discharging, material mouth is removably connected with flitch 404, two tapered monotubulars (401, 402) the material mouth on is dislocatedly distributed.
Second conveyor structure 5 comprises the support frame 51 that is connected with cleaning case 5b and for transporting the transport unit of expecting basket 5a, support frame 51 is provided with the drive-motor controlling transport unit and move up and down, support frame 51 is connected by tension belt 52 with transport unit, and tension belt 52 is connected with the output terminal of drive-motor.
Transport unit comprises the some pegs 54 transmitting support body 53 and be flexibly connected with transmission support body 53, peg 54 is for hanging material basket 5a, transmit the hubcap 501 that support body 53 comprises left and right sides correspondence setting, transmission chain 502 is provided with in hubcap 501, drive-motor with controlling transmission chain 502 rotation is set outside hubcap 501, transmission chain 502 is provided with several feets 503, peg 54 runs through left and right sides feet 503 to be fixed, the outer wall of hubcap 501 is fixed with anchor, in anchor, is connected with the pulley be slidably connected with support frame 51.
Each service sink in cleaning case 5b respectively be the first clean water basin for washing, the second clean water basin for second time washing, the passivation pool for passivation, the 3rd clean water basin for the first time washing after passivation, the 4th clean water basin for second time washing after passivation, for dewater dehydration pond, for the 5th clean water basin of first time washing after dewatering and the 6th clean water basin for second time washing after dewatering.
Carrying out in cleaning process to earpiece, after earpiece completes first time washing, transmission chain 502 rotates, material basket 5a is operated to the top of the second clean water basin, at this moment above the first clean water basin, peg 54 is had, above the material basket 5a that the rear earpiece of plating is housed is hung on by workman, drive-motor on bracing frame unclamps tension belt 52, transmit support body 53 can decline, material basket 5a is made to immerse in service sink, after earpiece completes cleaning, transmission chain 502 rotates, have again the top that a peg 54 occurs to the first clean water basin, above material basket 5a is hung on by workman again, circulate successively, after making first material basket 5a complete cleaning from the 6th clean water basin, material basket 5a takes down from peg 54 by workman, earpiece after having cleaned is delivered in rinse bath from expecting that basket 5a takes out, again last punching press washing is carried out to earpiece by rinse bath, washed earpiece is put into drier, by drier, the water on earpiece is dried the processing of earpiece.
The inwall of the first clean water basin is provided with the overflow groove 60 for water outlet, and the bottom of overflow groove 60 is linked with circulation line 55, and the inwall of other each clean water basin all offers the overflow port for water cycle.
Circulation line 55 i.e. paving supervisor below cleaning case 5b, and water injection pipe is set on each service sink, water injection pipe is with supervisor UNICOM, the water flowed out in overflow groove 60 flow to supervisor, and the water flowed out in the middle of overflow port also can flow in supervisor, by the water pump on supervisor, water is delivered to water injection pipe again, flow in each service sink, arrive the effect of water cycle.
Installation frame body 41 is provided with the cross bar 411 clamped for mechanical manipulator 22 and the bracing frame supported for each electrolytic plating pool 1b.
Installation frame body 41 is connected with the transmission shaft 4a1 that driven gear dish 421 rotates, the input terminus on transmission shaft 4a1 is provided with the transmitting gear controlling transmission shaft 4a1 and rotate, and transmission shaft 4a1 is arranged with the mate gear 4a2 engaged with toothed disc 421.
Transmitting gear on transmission shaft 4a1 moves transmission shaft 4a1 by motor driven belts and rotates, mate gear 4a2 on transmission shaft 4a1 can rotate by driven gear dish 421, namely barrel 42 rotates, barrel 42 rotates and can make when electroplating earpiece, each earpiece energy uniform contact liquid, improves the quality of production of product.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, those skilled in the art carries out common change and replaces should being included in protection scope of the present invention within the scope of technical solution of the present invention.
Claims (10)
1. one kind for earpiece full automatic plating system of processing, comprise plating line for carrying out electroplating processing to earpiece and for carrying out the Cleaning Line of cleaning to after earpiece plating processing, plating line comprises several electrolytic plating pools, Cleaning Line comprises cleaning case, be provided with several service sinks in cleaning case, it is characterized in that: store device and transport that described plating line also comprises for placing earpiece store device and enter the first conveyor structure that each electrolytic plating pool carries out electroplating processing; Material basket and transport that described Cleaning Line also comprises for placing the rear earpiece of plating expect that basket enters the second conveyor structure of each service sink.
2. one according to claim 1 is used for earpiece full automatic plating system of processing, it is characterized in that: described in store device comprise for first conveyor structure clamping installation frame body and for settling several barrels of earpiece, each barrel is connected with installation frame body.
3. one according to claim 1 and 2 is used for earpiece full automatic plating system of processing, it is characterized in that: the loop wheel machine that described first conveyor structure comprises track-frame and is slidably connected with track-frame, the mechanical manipulator that loop wheel machine comprises slide rail and is slidably connected with slide rail, mechanical manipulator is used for clamp mount body.
4. one according to claim 2 is used for earpiece full automatic plating system of processing, it is characterized in that: described barrel comprises integrated cylindrical shell and toothed disc, cylindrical shell comprises interconnective two tapered monotubulars, the accommodating chamber for holding earpiece is configured with in tapered monotubular, two accommodating chamber are separated by disk, the cross section of described tapered monotubular is hexagon, the outer wall of tapered monotubular offers the permeate throughbore that several flow into for electroplate liquid, the side of tapered monotubular offers the material mouth for material loading or discharging, material mouth is removably connected with flitch, material mouth on two tapered monotubulars is dislocatedly distributed.
5. one according to claim 1 is used for earpiece full automatic plating system of processing, it is characterized in that: described second conveyor structure comprises the support frame that is connected with cleaning case and for transporting the transport unit of expecting basket, support frame is provided with the drive-motor controlling transport unit and move up and down, support frame is connected by tension belt with transport unit, and tension belt is connected with the output terminal of drive-motor.
6. one according to claim 5 is used for earpiece full automatic plating system of processing, it is characterized in that: described transport unit comprises the some pegs transmitting support body and be flexibly connected with transmission support body, peg is for hanging material basket, transmit the hubcap that support body comprises left and right sides correspondence setting, transmission chain is provided with in hubcap, transmission chain is provided with several feets, peg runs through left and right sides feet to be fixed, the outer wall of hubcap is fixed with anchor, in anchor, is connected with the pulley be slidably connected with support frame.
7. one according to claim 1 is used for earpiece full automatic plating system of processing, it is characterized in that: each service sink in described cleaning case respectively be the first clean water basin for washing, the second clean water basin for second time washing, the passivation pool for passivation, the 3rd clean water basin for the first time washing after passivation, the 4th clean water basin for second time washing after passivation, for dewater dehydration pond, for the 5th clean water basin of first time washing after dewatering and the 6th clean water basin for second time washing after dewatering.
8. one according to claim 1 is used for earpiece full automatic plating system of processing, it is characterized in that: the inwall of described first clean water basin is provided with the overflow groove for water outlet, the bottom of overflow groove is linked with circulation line, and the inwall of other each clean water basin all offers the overflow port for water cycle.
9. one according to claim 2 is used for earpiece full automatic plating system of processing, it is characterized in that: described installation frame body is provided with for the cross bar of manipulator clamping and the bracing frame that supports for each electrolytic plating pool.
10. one according to claim 4 is used for earpiece full automatic plating system of processing, it is characterized in that: described installation frame body is connected with the transmission shaft that driven gear dish rotates, input terminus on transmission shaft is provided with the transmitting gear controlling transmission shaft and rotate, and transmission shaft is arranged with the mate gear engaged with toothed disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258130.XA CN104831340B (en) | 2015-05-19 | 2015-05-19 | One kind being used for earpiece full automatic plating system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258130.XA CN104831340B (en) | 2015-05-19 | 2015-05-19 | One kind being used for earpiece full automatic plating system of processing |
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| CN104831340A true CN104831340A (en) | 2015-08-12 |
| CN104831340B CN104831340B (en) | 2019-05-14 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086972A (en) * | 2016-08-10 | 2016-11-09 | 松阳县恒亮不锈钢制品有限公司 | A kind of open-type steel bowl automatization electroplanting device in batches |
| CN106698202A (en) * | 2017-03-01 | 2017-05-24 | 湖北力美制动元件有限公司 | Full-automatic passivation production line |
| CN108728856A (en) * | 2018-06-15 | 2018-11-02 | 安徽旺达铜业发展有限公司 | A kind of service sink for spot Copper fabrication |
| CN109422470A (en) * | 2017-08-28 | 2019-03-05 | 湖南海擎智能科技有限责任公司 | The automatic strip system of glass cover-plate |
| CN109722703A (en) * | 2019-02-20 | 2019-05-07 | 广东星耀光大智能装备有限公司 | Chip component electroplating production line |
| CN112481681A (en) * | 2020-11-06 | 2021-03-12 | 常德市东新金属表面处理有限公司 | Nickel plated item surface treatment device |
| CN117587487A (en) * | 2024-01-18 | 2024-02-23 | 南京海创表面处理技术有限公司 | High-precision magnesium alloy workpiece surface electroplating equipment and control method |
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| CN204779902U (en) * | 2015-05-19 | 2015-11-18 | 台州蓝德斯光学有限公司 | Be used for earpiece full automatic plating system of processing |
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| CN2202136Y (en) * | 1994-07-21 | 1995-06-28 | 陈月明 | Conveying eletroplating machinery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086972A (en) * | 2016-08-10 | 2016-11-09 | 松阳县恒亮不锈钢制品有限公司 | A kind of open-type steel bowl automatization electroplanting device in batches |
| CN106698202A (en) * | 2017-03-01 | 2017-05-24 | 湖北力美制动元件有限公司 | Full-automatic passivation production line |
| CN106698202B (en) * | 2017-03-01 | 2018-03-30 | 湖北力美制动元件有限公司 | Full-automatic passivating production line |
| CN109422470A (en) * | 2017-08-28 | 2019-03-05 | 湖南海擎智能科技有限责任公司 | The automatic strip system of glass cover-plate |
| CN108728856A (en) * | 2018-06-15 | 2018-11-02 | 安徽旺达铜业发展有限公司 | A kind of service sink for spot Copper fabrication |
| CN109722703A (en) * | 2019-02-20 | 2019-05-07 | 广东星耀光大智能装备有限公司 | Chip component electroplating production line |
| CN109722703B (en) * | 2019-02-20 | 2021-03-30 | 广东星耀光大智能装备有限公司 | Chip component electroplating production line |
| CN112481681A (en) * | 2020-11-06 | 2021-03-12 | 常德市东新金属表面处理有限公司 | Nickel plated item surface treatment device |
| CN112481681B (en) * | 2020-11-06 | 2021-12-14 | 常德市东新金属表面处理有限公司 | Nickel plated item surface treatment device |
| CN117587487A (en) * | 2024-01-18 | 2024-02-23 | 南京海创表面处理技术有限公司 | High-precision magnesium alloy workpiece surface electroplating equipment and control method |
| CN117587487B (en) * | 2024-01-18 | 2024-04-02 | 南京海创表面处理技术有限公司 | High-precision magnesium alloy workpiece surface electroplating equipment and control method |
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| CN104831340B (en) | 2019-05-14 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190514 |