CN204039540U - A kind of full automatic plating production line - Google Patents
A kind of full automatic plating production line Download PDFInfo
- Publication number
- CN204039540U CN204039540U CN201420524136.8U CN201420524136U CN204039540U CN 204039540 U CN204039540 U CN 204039540U CN 201420524136 U CN201420524136 U CN 201420524136U CN 204039540 U CN204039540 U CN 204039540U
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- bath
- rinse bath
- ultrasonic
- washing bath
- production line
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Abstract
Basis is novel provides a kind of full automatic plating production line, by having master, the ultrasonic generator of side frequency is to the driving of immersion ultrasonic transducer, the master of checker pressed by immersion ultrasonic transducer, side frequency vibrates, be passed to the ultrasonic vibration of each liquid level layer in cleaning solution thus, identical strong by constantly doing by turns successively, weak conversion, realize the requirement improving shockproofness uniformity in the whole solution needed for cleaning performance, ensure clear up thoroughly clock shell surface impurity, prevent because clock shell surface there is impurity and cause follow-up galvanization coating of poor quality, there is foaming in coating, peeling, the situation of growing dim occurs, after ensureing the plating of clock shell, coating is even, and difficult drop-off, abrasion resistance is good.
Description
Technical field
The utility model relates to clock and watch technical field of plating equipment, particularly relates to a kind of full automatic plating production line.
Background technology
At present, clock and watch technology relative maturity, general human consumer is when selecting clock, substantially be all whether meet self hobby by the profile of clock and determine, Given this, many producers all can add some special coating on clock shell, so not only can improve the aesthetics of clock profile, can also increase resistance to corrosion and the wear resistance of clock shell.
Plating is exactly the process utilizing electrolysis principle to plate other metal or alloy of skim on some metallic surface.In current automatic electroplating production line, work flow all: original paper is cleaned → sends into plating tank and electroplates → electroplate refuse process after rear treating groove → plating; Because being full-automatic machining production line, so the cleaning work in advance of original paper is most important, if original paper surface exists impurity, dirt, the quality of follow-up plating work will be had influence on; If the cleaning performance of the first step is low, original paper is transferred into after plating tank electroplates, and finished product quality of coating can unusual difference, easily bubbles, peeling, the phenomenon such as to grow dim; In the prior art, be substantially all adopt ultrasonic cleaning equipment as first time cleaning, follow-uply cleaned by other water washing devices again, realize the cleaning to impurity on original paper; But, in current automatic electroplating production line, the ultrasonic generator of its ultrasonic cleaning equipment adopted is a fixing unifrequent power source, oscillator by this power drives works under fixed frequency, thus make the supermarket vibration intensity be passed in the cleaning solution in rinse bath form fixing strong, weak distribution according to ultrasonic field mechanism at each liquid level layer, the distribution of this strong, the weak unbalanced vibration intensity with liquid level layer is unfavorable for cleaning performance, and the object being obviously in the weak liquid level part of vibration intensity is not easily cleaned.
Summary of the invention
In order to overcome the problems referred to above, the utility model provides one and thoroughly can remove clock shell impurity, ensures that finished product clock shell overlay coating is even, the phenomenon such as there will not be foaming, peeling, grow dim, ensure coating difficult drop-off, the automatization electroplating assembly line that abrasion resistance is strong.
For achieving the above object, the technical scheme that the utility model provides is:
A kind of full automatic plating production line, comprises ultrasonic cleaner, the first washing bath, corrosion alligatoring groove, the second washing bath, neutralizing well, the 3rd washing bath, activated bath, the 4th washing bath, plating tank, drying plant and delivery track; Described ultrasonic cleaner, the first washing bath, corrosion alligatoring groove, the second washing bath, neutralizing well, the 3rd washing bath, activated bath, the 4th washing bath, plating tank, drying plant set gradually according to technical process; Delivery track is arranged on the top of above-mentioned each groove; Described ultrasonic cleaner comprises cell wall and rinse bath; Described rinse bath is located in cell wall, the side of cell wall is provided with ultrasonic generator, ultrasonic generator is connected with Current Controller circuit, and ultrasonic generator is connected with immersion ultrasonic transducer by Current Controller circuit, and immersion ultrasonic transducer is located in rinse bath; Described ultrasonic generator adopts a major and minor frequency pulse alternate oscillation circuit as the prime of ultrasonic generator circuit.
Described cell wall inner upper end is provided with press strip, press strip is provided with edge on plastics, rinse bath along limit being provided with one deck silicone rubber O-ring, silicone rubber O-ring to be located on plastics between edge and press strip.
Be connected with water shoot in the side of described rinse bath, the opposite side of rinse bath is provided with circulating water channel, is provided with water pump in circulating water channel, and the water outlet of water pump is connected with water shoot; Described rinse bath upper end wall is provided with a bar hole, and the level height of bar hole, higher than circulating water channel, is provided with filtering net above circulating water channel.
the usefulness of technique scheme is:
1, this is novel by having master, the ultrasonic generator of side frequency is to the driving of immersion ultrasonic transducer, the master of checker pressed by immersion ultrasonic transducer, side frequency vibrates, be passed to the ultrasonic vibration of each liquid level layer in cleaning solution thus, identical strong by constantly doing by turns successively, weak conversion, realize the requirement of shockproofness uniformity in solution, guarantee clear up thoroughly clock shell surface impurity, prevent because clock shell surface there is impurity and cause follow-up galvanization coating of poor quality, there is foaming in coating, peeling, the situation of growing dim occurs, after finally realizing the plating of clock shell, coating is even, and difficult drop-off, abrasion resistance is good.
2, basis is novel provides full automatic plating production line, by arranging edge and press strip on plastics on cell wall, rinse bath along on limit, silicone rubber O-ring is set, rinse bath utilizes silicone rubber O-ring to be fixed on plastics in edge and press strip, not only can play the effect of damping, the effect of water-tight can also be played, prevent scavenging solution from overflowing in body and circuit is damaged, cause ultrasonic cleaning working effect to reduce or stop.
3, this Novel washing groove water shoot is connected with circulating water channel, water pump is provided with in circulating water channel, water pump is utilized again to be sent in rinse bath by the scavenging solution after being filtered in circulating water channel, realize the mobilization of rinse bath and circulating water channel cleaning liquid inside, not only reduce the replacement frequency of scavenging solution, and with the scavenging solution after filtering, original paper is cleaned, compared with conventional clean mode, further increase the cleaning performance of original paper.
Be further described originally novel below in conjunction with the drawings and specific embodiments.
Accompanying drawing explanation
Fig. 1 is this novel each mounting groove position view;
Fig. 2 is this new type ultrasonic rinse bath structural representation;
Fig. 3 is part A enlarged view in Fig. 2;
Fig. 4 is the vertical view of this new type ultrasonic rinse bath;
Fig. 5 is the ultrasonic generator circuit block diagram with major and minor frequency power driver output;
Fig. 6 is the schematic circuit diagram of major and minor frequency pulse alternate oscillation part.
In figure, ultrasonic cleaner-1, first washing bath-2, corrosion alligatoring groove-3, second washing bath-4, neutralizing well-5, 3rd washing bath-6, activated bath-7, 4th washing bath-8, plating tank-9, drying plant-10, delivery track-11, electromagnetic interference (EMI) suppresses circuit-12, ac-dc conversion circuit-13, main, side frequency pulse alternate oscillation circuit-14, shaping pulse and driving circuit-15, power stage and matching circuit-16, cell wall-100, rinse bath-101, ultrasonic generator-102, Current Controller circuit-103, immersion ultrasonic transducer-104, saddle-105, press strip 106, along-107 on plastics, silicone rubber O-ring-108, water shoot-109, circulating water channel-110, water pump-111, filtering net-1100, rinse bath is along limit-1020, bar hole-1021.
embodiment
As shown in Fig. 1,2,3,4,5,6, a kind of full automatic plating production line, is provided with ultrasonic cleaner 1, first washing bath 2, corrosion alligatoring groove 3, second washing bath 4, neutralizing well 5, the 3rd washing bath 6, activated bath 7, the 4th washing bath 8, plating tank 9, drying plant 10 and delivery track 11; Described ultrasonic wave water washing groove 1, first washing bath 2, corrosion alligatoring groove 3, second washing bath 4, neutralizing well 5, the 3rd washing bath 6, activated bath 7, the 4th washing bath 8, plating tank 9, drying plant 10 set gradually according to technical process; For the top of carrying the delivery track 11 of plated item to be arranged on above-mentioned each groove; Described ultrasonic cleaner 1 comprises cell wall 100 and rinse bath 101; Described rinse bath 101 is located in cell wall 100, the side of cell wall 100 is provided with ultrasonic generator 102, ultrasonic generator 102 is connected with Current Controller circuit 103, ultrasonic generator 102 is connected with immersion ultrasonic transducer 104 by Current Controller circuit 103, and immersion ultrasonic transducer 104 is located in rinse bath 101.
In the present embodiment, described ultrasonic generator 102 adopts the circuit composition with major and minor frequency power driver output as shown in Figure 5, and this circuit composition sets up based on the major and minor frequency pulse alternate oscillation circuit of power source internal as prime.As shown in Figure 6, in this circuit arrangement, Q1 does, periodically by, conducting, R3 to be periodically switched on or switched off with the peripheral circuit (R1, R2 etc.) vibrated as primary frequency in this frequency (being called " side frequency ") under the driving of satellite pulse.The oscillatory circuit that U1A and peripheral circuit thereof are formed in the process producing primary frequency pulse due to the access of R3, disconnection, periodically of short durationly will switch to side frequency vibration, thus exporting major and minor frequency pulse string as shown in Figure 5 at the output terminal of UIA, this train of impulses is sent to next stage circuit again and the most always forms the major and minor frequency power driver output of ultrasonic generator 102.There is master, under the driving of the ultrasonic generator 102 of side frequency, the master of checker pressed by immersion ultrasonic transducer 104, side frequency vibrates, be passed to the ultrasonic vibration of each liquid level layer in cleaning solution thus, identical strong by constantly doing by turns successively, weak conversion, realize the requirement improving shockproofness uniformity in the whole solution needed for cleaning performance, ensure clear up thoroughly clock shell surface impurity, prevent because clock shell surface there is impurity and cause follow-up galvanization coating of poor quality, there is foaming in finished product coating, peeling, the situation of growing dim occurs, after ensureing the plating of clock shell, coating is even, and difficult drop-off, abrasion resistance is good.
The saddle 105 of described cell wall 101 inner upper end is provided with press strip 106, rinse bath 102 upper end be located at above press strip 106 along limit 1020, rinse bath is provided with on plastics along 107 along on limit 1020, be provided with one deck silicone rubber O-ring 108 at rinse bath along on limit 1020, silicone rubber O-ring 108 is arranged on plastics along between 107 and press strip 106.
Be connected with water shoot 109 in the side of described rinse bath 102, the opposite side of rinse bath 102 is provided with circulating water channel 110, arranges water pump 111 in circulating water channel 110, and the water outlet of water pump 111 is connected with water shoot 109; Described rinse bath 102 upper end wall is provided with a bar hole 1021, and the height of circulating water channel 110 is lower than bar hole 1021, and circulating water channel 110 is provided with filtering net 1100.
Claims (3)
1. a full automatic plating production line, is characterized in that: comprise ultrasonic cleaner, the first washing bath, corrosion alligatoring groove, the second washing bath, neutralizing well, the 3rd washing bath, activated bath, the 4th washing bath, plating tank, drying plant and delivery track; Described ultrasonic cleaner, the first washing bath, corrosion alligatoring groove, the second washing bath, neutralizing well, the 3rd washing bath, activated bath, the 4th washing bath, plating tank, drying plant set gradually according to technical process; Delivery track is arranged on the top of above-mentioned each groove; Described ultrasonic cleaner comprises cell wall and rinse bath; Described rinse bath is located in cell wall, the side of cell wall is provided with ultrasonic generator, ultrasonic generator is connected with Current Controller circuit, and ultrasonic generator is connected with immersion ultrasonic transducer by Current Controller circuit, and immersion ultrasonic transducer is located in rinse bath; Described ultrasonic generator adopts a major and minor frequency pulse alternate oscillation circuit as the prime of ultrasonic generator circuit.
2. a kind of full automatic plating production line as claimed in claim 1, it is characterized in that: in described cell wall inner upper end, be provided with press strip, press strip is provided with edge on plastics, rinse bath along limit being provided with one deck silicone rubber O-ring, silicone rubber O-ring to be located on plastics between edge and press strip.
3. a kind of full automatic plating production line as claimed in claim 1, it is characterized in that: be connected with water shoot in the side of described rinse bath, the opposite side of rinse bath is provided with circulating water channel, is provided with water pump in circulating water channel, and the water outlet of water pump is connected with water shoot; Described rinse bath upper end wall is provided with a bar hole, and the level height of bar hole, higher than circulating water channel, is provided with filtering net above circulating water channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420524136.8U CN204039540U (en) | 2014-09-13 | 2014-09-13 | A kind of full automatic plating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420524136.8U CN204039540U (en) | 2014-09-13 | 2014-09-13 | A kind of full automatic plating production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204039540U true CN204039540U (en) | 2014-12-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420524136.8U Expired - Fee Related CN204039540U (en) | 2014-09-13 | 2014-09-13 | A kind of full automatic plating production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204039540U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831340A (en) * | 2015-05-19 | 2015-08-12 | 台州蓝德斯光学有限公司 | Full-automatic electroplating processing system for earpiece |
| CN105239121A (en) * | 2015-11-02 | 2016-01-13 | 天津市欣跃今朝科技发展有限公司 | Automatic integration system for vacuum plating pretreatment |
| CN110453273A (en) * | 2019-09-25 | 2019-11-15 | 林玉芳 | A kind of novel short distance zinc liquid plating line |
-
2014
- 2014-09-13 CN CN201420524136.8U patent/CN204039540U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831340A (en) * | 2015-05-19 | 2015-08-12 | 台州蓝德斯光学有限公司 | Full-automatic electroplating processing system for earpiece |
| CN105239121A (en) * | 2015-11-02 | 2016-01-13 | 天津市欣跃今朝科技发展有限公司 | Automatic integration system for vacuum plating pretreatment |
| CN110453273A (en) * | 2019-09-25 | 2019-11-15 | 林玉芳 | A kind of novel short distance zinc liquid plating line |
| CN110453273B (en) * | 2019-09-25 | 2021-07-13 | 嘉兴市金鹰新材料股份有限公司 | Short-distance zinc liquid electroplating assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20170913 |