CN104829192B - Thermal-insulation energy-conservation material and its cement plate - Google Patents

Thermal-insulation energy-conservation material and its cement plate Download PDF

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CN104829192B
CN104829192B CN201510171948.8A CN201510171948A CN104829192B CN 104829192 B CN104829192 B CN 104829192B CN 201510171948 A CN201510171948 A CN 201510171948A CN 104829192 B CN104829192 B CN 104829192B
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thermal
energy
formaldehyde
acetone
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CN104829192A (en
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杨震峰
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Chongqing Bang Rui Novel Material Co Ltd
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Chongqing Bang Rui Novel Material Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a kind of thermal-insulation energy-conservation material, the energy-saving material raw material includes Portland cement, flyash, hydrogen peroxide, TDE, sulfonated acetone formaldehyde polycondensate, liquid-state epoxy resin dispersant, polyurethane, foam stabilizer, coupling agent, mullite fiber, ceramic fine bead, double (2,2,6,6, the piperidyl of tetramethyl 4) sebacate, the methoxy benzophenone of 2 hydroxyl 4, ultra-violet absorber, thermal and insulating performance is good, the 200kg/m of product dry density 1603, thermal conductivity factor at 0.05 0.08W/ (m*K), with good heat preservation and energy conservation effects;Fire protecting performance is good, and fire endurance is more than 3h, A grades of fire-protection standard is can reach, so that with good fire resistance;Sound insulation value is good, can greatly reduce noise effect;Excellent in durability, with anti-high and low-temp performance, the characteristics of corrosion-resistant, ultraviolet radiation resisting, good weatherability.

Description

Thermal-insulation energy-conservation material and its cement plate
Technical field
Field of material technology is built the present invention relates to one kind, more particularly to a kind of thermal-insulation energy-conservation material and its cement plate.
Background technology
The implementation of Building Energy Conservation Policy has promoted the development of wall heat insulation material.The organic foams such as polystyrene, polyurethane Plastic, thermal-insulation material is widely used in wall thermal insulating, but such organic foam plastic insulation material easily burns, during burning Fire spreading is rapid, and is produced with a large amount of poison gases and flue gas, and exceptional hardship is brought to rescue work of extinguishing fire, causes casualties And property loss.The shortcomings of simultaneously also there is easily aging, poor dimensional stability in such insulation material.Protected compared to organic foam plastic Adiabator, inorganic heat insulation material has that fire line is good, deformation coefficient is small, ageing resistace is strong, steady performance, so will Foam cement insulation material is applied in wall thermal insulating, with extensive popularizing application prospect.Cement board be at present gradually Rise a kind of external-wall heat-insulation material, it have it is non-aging, completely with the building same life-span, unit weight is light, thermal conductivity factor is low, resistance to The fiery limit more than 3 hours, the advantages of will not produce toxic gas under high temperature or fire condition, but the shortcoming of foam cement version It is also obvious that be exactly poor mechanical property, intensity is relatively low, fragility is larger, it is very easy to fracture, damaged, to transporting and constructed Journey brings very big inconvenience.
The content of the invention
In view of this, it is an object of the invention to provide a kind of new thermal-insulation energy-conservation material and its cement plate, tool Have the advantages that fire resisting, long service life, thermal conductivity factor it is small, it is environmentally friendly while, can overcome that its fragility is big, the problem of cracky again.
Thermal-insulation energy-conservation material of the invention, the energy-saving material raw material includes following components by weight:
100 parts, 20-30 parts flyash of Portland cement, 11-18 parts of hydrogen peroxide, 0.5-3 parts of TDE, 0.5-3 parts of sulfonated acetone formaldehyde polycondensate, 1-5 parts of liquid-state epoxy resin dispersant, 1-5 parts of polyurethane, 2-6 parts of foam stabilizer, 3-6 Part coupling agent, 6-12 parts of mullite fiber, ceramic fine bead 1-4 parts, 0.5-2 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) last of the ten Heavenly stems Two acid esters, 0.1-2 part ESCALOL 567,0.5-2 parts of ultra-violet absorber;
Further, the energy-saving material raw material includes following components by weight:
100 parts, 25 parts flyash of Portland cement, 15 parts of hydrogen peroxide, 2 parts of TDEs, 2 parts of sulfonated acetones Formaldehyde condensation products, 2.5 parts of liquid-state epoxy resin dispersants, 3 parts of polyurethane, 4 parts of foam stabilizers, 5 parts of coupling agents, 10 parts of mullite fibres Dimension, 3 parts of ceramic fine bead, 1.5 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 1 part of 2- hydroxyl -4- methoxyl group two Benzophenone, 1 part of ultra-violet absorber;
Further, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being afterwards 50 DEG C in temperature, 1h is incubated, is slowly added dropwise at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde, 4h is incubated;
Further, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone)= 0.8:2.65:1;
Further, the foam stabilizer is in ethylenediamine tetra-acetic acid, diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid One or more mixtures;
Further, the coupling agent is the mixture of titanate coupling agent and silane coupler;
Further, the ultra-violet absorber be salicylate, benzophenone, BTA in one or more Mixture.
Invention additionally discloses a kind of cement plate, it is made up of thermal-insulation energy-conservation material.
Beneficial effects of the present invention:Thermal-insulation energy-conservation material of the invention and its cement plate, thermal and insulating performance are good, produce Product dry density 160-200kg/m3, thermal conductivity factor at 0.05-0.08W/ (m*K), with good heat preservation and energy conservation effects;Fire line Can be good, fire endurance is more than 3h, A grades of fire-protection standard is can reach, so that with good fire resistance;Sound insulation value is good, can be significantly Reduce noise effect;Excellent in durability, with anti-high and low-temp performance, the characteristics of corrosion-resistant, ultraviolet radiation resisting, good weatherability.
Specific embodiment
Thermal-insulation energy-conservation material of the invention, the energy-saving material raw material includes following components by weight:
100 parts, 20-30 parts flyash of Portland cement, 11-18 parts of hydrogen peroxide, 0.5-3 parts of TDE, 0.5-3 parts of sulfonated acetone formaldehyde polycondensate, 1-5 parts of liquid-state epoxy resin dispersant, 1-5 parts of polyurethane, 2-6 parts of foam stabilizer, 3-6 Part coupling agent, 6-12 parts of mullite fiber, ceramic fine bead 1-4 parts, 0.5-2 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) last of the ten Heavenly stems Two acid esters, 0.1-2 part ESCALOL 567,0.5-2 parts of ultra-violet absorber.
In the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 25 parts flyash of Portland cement, 15 parts of hydrogen peroxide, 2 parts of TDEs, 2 parts of sulfonated acetones Formaldehyde condensation products, 2.5 parts of liquid-state epoxy resin dispersants, 3 parts of polyurethane, 4 parts of foam stabilizers, 5 parts of coupling agents, 10 parts of mullite fibres Dimension, 3 parts of ceramic fine bead, 1.5 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 1 part of 2- hydroxyl -4- methoxyl group two Benzophenone, 1 part of ultra-violet absorber;
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, the foam stabilizer is ethylenediamine tetra-acetic acid, diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid In one or more mixtures.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler.
In the present embodiment, the ultra-violet absorber be salicylate, benzophenone, BTA in one or two Thing mixed above.
Invention additionally discloses a kind of cement plate, it is made up of thermal-insulation energy-conservation material.
Below by specific embodiment, the present invention is further elaborated.
Embodiment one
In the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 25 parts flyash of Portland cement, 15 parts of hydrogen peroxide, 2 parts of TDEs, 2 parts of sulfonated acetones Formaldehyde condensation products, 2.5 parts of liquid-state epoxy resin dispersants, 3 parts of polyurethane, 4 parts of foam stabilizers, 5 parts of coupling agents, 10 parts of mullite fibres Dimension, 3 parts of ceramic fine bead, 1.5 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 1 part of 2- hydroxyl -4- methoxyl group two Benzophenone, 1 part of ultra-violet absorber;
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, in the present embodiment, the foam stabilizer is ethylenediamine tetra-acetic acid, in the present embodiment, by the second two Amine tetraacethyl part replace with diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid according to equivalent weight in one kind, or by same Ethylenediamine tetra-acetic acid and diethyl triamine pentaacetic acid, the mixture of N-hydroxyethyl-ethylenediamine triacetic acid are replaced with Deng weight portion, gained is produced Moral character matter has no significant difference.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler.
In the present embodiment, the ultra-violet absorber is salicylate, in the present embodiment, by the salicylate according to same One kind in replacing with benzophenone, BTA Deng weight portion, or replace with salicylate and hexichol first by equivalent weight part The mixture of ketone, BTA, products obtained therefrom property has no significant difference.
Embodiment two
The thermal-insulation energy-conservation material of the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 20 parts flyash of Portland cement, 11 parts of hydrogen peroxide, 0.5 part of TDE, 0.5 part of sulfonation Acetone-formaldehyde condensation polymer, 1 part of liquid-state epoxy resin dispersant, 1 part of polyurethane, 2 parts of foam stabilizers, 3 parts of coupling agents, 6 parts of mullites Fiber, 1 part of ceramic fine bead, 0.5 pair of (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 0.1 part of 2- hydroxyl -4- methoxyl group Benzophenone, 0.5 part of ultra-violet absorber.
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, in the present embodiment, the foam stabilizer is diethyl triamine pentaacetic acid, in the present embodiment, by the second two Triamine pentaacetic acid part replace with ethylenediamine tetra-acetic acid, N-hydroxyethyl-ethylenediamine triacetic acid according to equivalent weight in one kind, or by same Diethyl triamine pentaacetic acid and ethylenediamine tetra-acetic acid, the mixture of N-hydroxyethyl-ethylenediamine triacetic acid are replaced with Deng weight portion, gained is produced Moral character matter has no significant difference.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler.
In the present embodiment, the ultra-violet absorber is benzophenone, in the present embodiment, by the benzophenone according to same One kind in replacing with salicylate, BTA Deng weight portion, or replace with benzophenone and salicylic acid by equivalent weight part The mixture of ester, BTA, products obtained therefrom property has no significant difference.
Embodiment three
The thermal-insulation energy-conservation material of the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 20-30 parts flyash of Portland cement, 11-18 parts of hydrogen peroxide, 0.5-3 parts of TDE, 0.5-3 parts of sulfonated acetone formaldehyde polycondensate, 1-5 parts of liquid-state epoxy resin dispersant, 1-5 parts of polyurethane, 2-6 parts of foam stabilizer, 3-6 Part coupling agent, 6-12 parts of mullite fiber, ceramic fine bead 1-4 parts, 0.5-2 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) last of the ten Heavenly stems Two acid esters, 0.1-2 part ESCALOL 567,0.5-2 parts of ultra-violet absorber.
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, in the present embodiment, the foam stabilizer is ethylenediamine tetra-acetic acid, in the present embodiment, by the second two Amine tetraacethyl part replace with diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid according to equivalent weight in one kind, or by same Ethylenediamine tetra-acetic acid and diethyl triamine pentaacetic acid, the mixture of N-hydroxyethyl-ethylenediamine triacetic acid are replaced with Deng weight portion, gained is produced Moral character matter has no significant difference.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler.
In the present embodiment, the ultra-violet absorber is salicylate, in the present embodiment, by the salicylate according to same One kind in replacing with benzophenone, BTA Deng weight portion, or replace with salicylate and hexichol first by equivalent weight part The mixture of ketone, BTA, products obtained therefrom property has no significant difference.
Example IV
The thermal-insulation energy-conservation material of the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 30 parts flyash of Portland cement, 18 parts of hydrogen peroxide, 3 parts of TDEs, 3 parts of sulfonated acetones Formaldehyde condensation products, 5 parts of liquid-state epoxy resin dispersants, 5 parts of polyurethane, 6 parts of foam stabilizers, 6 parts of coupling agents, 12 parts of mullite fibres Dimension, 4 parts of ceramic fine bead, 2 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 2 parts of 2- hydroxyl -4- methoxyl group hexichol Ketone, 2 parts of ultra-violet absorbers.
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, in the present embodiment, the foam stabilizer is N-hydroxyethyl-ethylenediamine triacetic acid, in the present embodiment, will The ethylenediamine tetra-acetic acid replaces with the one kind in diethyl triamine pentaacetic acid, ethylenediamine tetra-acetic acid according to equivalent weight part, or by same N-hydroxyethyl-ethylenediamine triacetic acid and diethyl triamine pentaacetic acid, the mixture of ethylenediamine tetra-acetic acid are replaced with Deng weight portion, gained is produced Moral character matter has no significant difference.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler.
In the present embodiment, the ultra-violet absorber is BTA, in the present embodiment, by the BTA according to same One kind in replacing with benzophenone, salicylate Deng weight portion, or replace with BTA and hexichol first by equivalent weight part The mixture of ketone, salicylate, products obtained therefrom property has no significant difference.
Embodiment five
The thermal-insulation energy-conservation material of the present embodiment, the energy-saving material raw material includes following components by weight:
100 parts, 20 parts flyash of Portland cement, 18 parts of hydrogen peroxide, 0.5 part of TDE, 3 parts of sulfonation third Ketone formaldehyde condensation products, 1 part of liquid-state epoxy resin dispersant, 5 parts of polyurethane, 2 parts of foam stabilizers, 6 parts of coupling agents, 6 parts of mullite fibres Dimension, 4 parts of ceramic fine bead, 0.5 part of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 2 parts of 2- hydroxyl -4- methoxyl groups two Benzophenone, 0.5 part of ultra-violet absorber.
In the present embodiment, the sulfonated acetone formaldehyde polycondensate is obtained by the following method:Sodium sulfite and water are mixed 50 DEG C are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after stirring, 1h is incubated, it is slow at being again then 70 DEG C in temperature 90 DEG C are warming up to after formaldehyde is added dropwise, 4h is incubated.
In the present embodiment, the sulfurous acid, formaldehyde, the mol ratio of acetone are:N (sodium sulfite):N (formaldehyde):N (acetone) =0.8:2.65:1.
In the present embodiment, in the present embodiment, the foam stabilizer is ethylenediamine tetra-acetic acid, in the present embodiment, by the second two Amine tetraacethyl part replace with diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid according to equivalent weight in one kind, or by same Ethylenediamine tetra-acetic acid and diethyl triamine pentaacetic acid, the mixture of N-hydroxyethyl-ethylenediamine triacetic acid are replaced with Deng weight portion, gained is produced Moral character matter has no significant difference.
In the present embodiment, the coupling agent is the mixture of titanate coupling agent and silane coupler, the titanate esters idol Connection agent is Di(dioctylpyrophosphato) ethylene titanate, two (octyl phenol APEO) phosphides, titanate esters idol One or more mixtures in connection agent TMC-931, isopropyl three (dioctyl phosphoric acid acyloxy) titanate esters;The silane Coupling agent is γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, N- One or more mixtures in (aminoethyls of β mono-)-γ-aminopropyl front three (second) TMOS.
In the present embodiment, the ultra-violet absorber is salicylate, in the present embodiment, by the salicylate according to same One kind in replacing with benzophenone, BTA Deng weight portion, or replace with salicylate and hexichol first by equivalent weight part The mixture of ketone, BTA, products obtained therefrom property has no significant difference.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to skill of the invention Art scheme is modified or equivalent, and without deviating from the objective and scope of technical solution of the present invention, it all should cover at this In the middle of the right of invention.

Claims (8)

1. a kind of thermal-insulation energy-conservation material, it is characterised in that:The energy-saving material raw material includes following components by weight:
100 parts, 20-30 parts flyash of Portland cement, 11-18 parts of hydrogen peroxide, 0.5-3 parts of TDE, 0.5-3 Part sulfonated acetone formaldehyde polycondensate, 1-5 parts of liquid-state epoxy resin dispersant, 1-5 parts of polyurethane, 2-6 parts of foam stabilizer, 3-6 parts of idol Connection agent, 6-12 parts of mullite fiber, ceramic fine bead 1-4 parts, 0.5-2 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) decanedioic acid Ester, 0.1-2 part ESCALOL 567,0.5-2 parts of ultra-violet absorber.
2. thermal-insulation energy-conservation material according to claim 1, it is characterised in that:The energy-saving material raw material is by weight Including following components:
100 parts, 25 parts flyash of Portland cement, 15 parts of hydrogen peroxide, 2 parts of TDEs, 2 parts of sulfonated acetone formaldehyde Condensation polymer, 2.5 parts of liquid-state epoxy resin dispersants, 3 parts of polyurethane, 4 portions of foam stabilizers, 5 parts of coupling agents, 10 parts of mullite fibers, 3 parts of ceramic fine bead, 1.5 parts of double (2,2,6,6,-tetramethyl -4- piperidyl) sebacate, 1 part of 2- hydroxyl -4- methoxyl group hexichol Ketone, 1 part of ultra-violet absorber.
3. thermal-insulation energy-conservation material according to claim 1, it is characterised in that:The sulfonated acetone formaldehyde polycondensate leads to Following methods are crossed to be obtained:50 are warming up to after being slowly added dropwise acetone at being 50 DEG C in temperature after sodium sulfite and water are mixed DEG C, 1h is incubated, 90 DEG C are warming up to after being slowly added dropwise formaldehyde at being again then 70 DEG C in temperature, it is incubated 4h.
4. thermal-insulation energy-conservation material according to claim 3, it is characterised in that:The sodium sulfite, formaldehyde, acetone Mol ratio is:N (sodium sulfite):N (formaldehyde):N (acetone)=0.8:2.65:1.
5. thermal-insulation energy-conservation material according to claim 1, it is characterised in that:The foam stabilizer is ethylenediamine tetrem One or more mixtures in acid, diethyl triamine pentaacetic acid, N-hydroxyethyl-ethylenediamine triacetic acid.
6. thermal-insulation energy-conservation material according to claim 1, it is characterised in that:The coupling agent is titanate coupling agent With the mixture of silane coupler.
7. thermal-insulation energy-conservation material according to claim 1, it is characterised in that:The ultra-violet absorber is salicylic acid One or more mixtures in ester, benzophenone, BTA.
8. a kind of cement plate, it is characterised in that:Thermal-insulation energy-conservation material system as described in claim 1-7 any claims Into.
CN201510171948.8A 2015-04-13 2015-04-13 Thermal-insulation energy-conservation material and its cement plate Active CN104829192B (en)

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