CN104827001B - Multi-station sand shooting extrusion horizontal molding machine, molding system and molding method - Google Patents

Multi-station sand shooting extrusion horizontal molding machine, molding system and molding method Download PDF

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Publication number
CN104827001B
CN104827001B CN201510162000.6A CN201510162000A CN104827001B CN 104827001 B CN104827001 B CN 104827001B CN 201510162000 A CN201510162000 A CN 201510162000A CN 104827001 B CN104827001 B CN 104827001B
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China
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cross conveyor
sand
cope
moulding box
plate
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CN104827001A (en
Inventor
刘成强
徐海港
纪昌勇
于子岭
张中凯
林堂国
许爱国
李汝学
刘兴明
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Shandong Shifeng Group Co Ltd
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Shandong Shifeng Group Co Ltd
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Abstract

The invention discloses a multi-station sand shooting extrusion horizontal molding machine, a molding system and a molding method. The multi-station sand shooting extrusion horizontal molding machine comprises a frame, a compacting assembly, a sand mold box assembly, an overturn assembly, a horizontal rotation rotary table assembly, a sand shooting assembly, a sand model pushing device, a sand model receiving assembly and a sand model discharge device. The multi-station sand shooting extrusion horizontal molding machine molding system also comprises a first longitudinal conveying device, a second longitudinal conveying device, a longitudinal cover movement device, a longitudinal plate movement device, a first transverse conveying device, a second transverse conveying device, a third transverse conveying device and a fragmentation device. The invention also discloses a molding method of the multi-station sand shooting extrusion horizontal molding machine.

Description

Multistation penetrates the horizontal moulding machine of sand extruding, moulding system and its formative method
Technical field
The present invention relates to a kind of Airflow Squeeze Moulding Process field, especially a kind of multistation penetrates the horizontal moulding machine of sand extruding, with And moulding system and its formative method of the horizontal moulding machine of sand extruding is penetrated using this multistation.
Background technology
Static press moulding equipment of the prior art is all produced using single-station, in order to improve volume of production, can only give birth to Multiple stage production equipment is put into, this not only needs to increase the input of mo(u)lding equipment, takies bigger place space, also needs during product Recruit more operators, be added significantly to human cost.Meanwhile, these equipment sand mold cooling systems, after casting complete Sand mold crushing system automaticity low, sand mold cooling segment by floor space affected cooling effectiveness low it is impossible to well Realize continuous prodution, production efficiency is relatively low.
In prior art, during moulding, the exhaust performance of foundry goods is bad, and modeling effect is poor.As shown in figure 1, in mo(u)lded piece When, whole die cavity fully wrapped around core 128, core aerofluxuss can only along core to nowel aerofluxuss, once the gas of otherwise core Body is arranged upwards and will be entered in foundry goods, forms gas hole defect.If there are floating sand in die cavity, or sand grains is had to be washed away by molten iron Fall, first have to enter into formation sand holes defect in foundry goods.So seat core design, whole die cavity completely in top box, during cast on Lift power is little to be susceptible to burr, and upper lifting force is big to be easy to occur runout defect to cause the foundry goods to destroy.
Above-mentioned existing static press moulding equipment is all using extruding compacting from the top down(Forward extrusion is compacted)Mode carries out moulding, Moulding machine and moulding system are huge, and the sand mold manufacture not being suitable for some special foundry goods automobile engines etc. produces, practical Property is not strong.
Content of the invention
The task of the present invention is to solve the technological deficiency that in prior art, Static Pressure Molding Machine exists, and provides a kind of multistation Penetrate the horizontal moulding machine of sand extruding, moulding system and its formative method.
The technical scheme that multistation of the present invention penetrates the employing of sand extruding horizontal moulding machine is as follows.
Multistation penetrates the horizontal moulding machine of sand extruding, including frame, described frame be arranged on operating board it is characterised in that: Described multistation is penetrated the horizontal moulding machine of sand extruding and is also included:
One compacting assembly, described compacting assembly includes left squeezing cylinder, right squeezing cylinder, and left squeezing cylinder, right squeezing cylinder symmetrically set Put on frame two sides, the axis of the output shaft of left squeezing cylinder, the axis of the output shaft of right squeezing cylinder are in same straight line Go up and this straight line parallel is in ground, the output shaft of left squeezing cylinder is provided with pressing plate, the output shaft of right squeezing cylinder is provided with pressing plate, two Can move toward one another between pressing plate;
One sand mo(u)ld box assembly, described sand mo(u)ld box assembly includes cope, lower moulding box, and cope is located at just going up of lower moulding box Side;Cope, lower moulding box size are identical, the straight tube box structure all in bottomless uncovered, and cope, the left surface of lower moulding box are all provided with There is sand inlet;
One upset assembly, include one rack-mounted can along its axis of rotation clockwise 90 degree rotate rollover stands, One overturning drive device, the axis of rotation of rollover stand parallel to ground and perpendicular to left compacting oil cylinder output shaft axis; Vertically to the lead being provided with four stud location on rollover stand, lead is provided with mould vertical movement driving device, lower mould hangs down Straight kinematic driving unit, upper mould vertical movement driving device is provided with the cope support for placing cope, and lower mould is vertically transported Dynamic driving means are provided with the lower moulding box support for placing lower moulding box;When rollover stand is less than rotating along its axis of rotation, upper mould Box bracket, the upper surface of lower moulding box support are each parallel to ground;When rollover stand rotates clockwise 90 degree along its axis of rotation, sand Moulding box assembly is moveable between two pressing plates and the upper surface of cope support, lower moulding box support is each perpendicular to ground.
When sand mo(u)ld box assembly moves between two pressing plates and the upper surface of cope support, lower moulding box support is each perpendicular to ground During face, the pressing plate on the output shaft of left squeezing cylinder can move from left to right and can enter lower moulding box from the bottom surface of lower moulding box;Right pressure Pressing plate on the output shaft of real cylinder can dextrad left movement cope can be entered from the top surface of cope, thus, cope, under Form the molding space of regulation in moulding box.
One Turntable Assemblies that can horizontally rotate, Turntable Assemblies include turntable, turntable driving motor, and turntable is arranged on operation On platform, the bottom that the rotation central axis of turntable are provided with a template frame template frame being in T font on ground, turntable is arranged on On the center of circle of turntable top surface, the both wings of template frame are respectively provided with match plate bracing frame, the upper side of match plate be provided with for The core groove of fixed placement core thereon;When turntable rotates, the match plate on any one match plate bracing frame is permissible Move between cope, lower moulding box and can be clamped by cope, lower moulding box.
Match plate bracing frame is provided near upset assembly end opening open and cope support, lower moulding box support can hang down Directly to the match plate brace groove passed through, match plate can be placed in match plate brace groove.
One penetrates sand assembly, penetrates sand assembly and includes penetrating sand device, penetrate the vertical mobile device of sand device, when cope, lower moulding box Interior formed regulation molding space when, penetrate sand device penetrate sand mouth can with cope, the left surface of lower moulding box on sand inlet It is connected and penetrates sand to cope, lower moulding box, the sand of cope, lower moulding box can be compressed by two pressing plate move toward one another of compacting assembly Form sand mold.
One sand mold pusher, described sand mold pusher includes a vertical vertical direction to setting and pushes away case cylinder, vertically Direction push away case cylinder output shaft be provided with one parallel to ground push pedal, when the upper surface of cope support, lower moulding box support is equal During parallel to ground, the push pedal that vertical direction pushes away on the output shaft of case cylinder is moved from the top down and can be entered from the top surface of cope Cope, lower moulding box, the sand mold in cope, lower moulding box is released.
One connects sand mold assembly, described connect sand mold assembly include one vertical connect mould cylinder to setting, connect on the output shaft of mould cylinder It is provided with one and connects mould flat board parallel to ground, when vertical direction pushes away push pedal on the output shaft of case cylinder by cope, lower moulding box Sand mold release when, the mould flat board that connects connecing on the output shaft of mould cylinder is moveable on the bottom surface of sand mold and catches sand mold vertical fortune Move setting height.
The sand mold moving-out device of the sand mold connecing on mould flat board removal, sand mold moving-out device can be included pushing away mould platform, push away by one Mould platform is arranged on the bottom of frame, and the top surface pushing away mould platform is provided with level and pushes away case cylinder, and the output shaft that level pushes away case cylinder is provided with Push pedal;When the top surface connecing mould flat board moves to the top surface pushing away mould platform, the push pedal that level pushes away the output shaft of case cylinder can will connect mould Sand mold on the top surface of flat board is shifted onto mould platform from the top surface connecing mould flat board and is released mould platform from pushing away.
Further, the right side at the top of rollover stand is hinged with connecting rod, the other end of connecting rod and the upper right squeezing cylinder of frame Underface certain altitude at hinged, the right side of the bottom of rollover stand be arranged on bottom of the frame to turn driving cylinder hinged.
Further, operating board is provided with the sand mold storage shelf for placing core;Operating board is provided with for preventing from operating Person enters the security protection barrier plate causing in template frame slewing area to accidentally injure;Operating board is provided with a whole set of mechanical movement of offer Hydraulic power unit.
Further, cope, the sand inlet of lower moulding box are arranged on its left surface;Penetrate sand assembly and be arranged on left compacting Cylinder, the surface of the right squeezing cylinder line of centres;Penetrate sand device and include sandbox, source of the gas, the Sha Kou that penetrates penetrating sand device is arranged on sandbox Underface;Penetrate the vertical mobile device of sand device to include guide rail, penetrate the vertical mobile device of sand device by guide rails assembling in frame Top, penetrate sand device and be arranged on the slide block of guide rail penetrating the vertical mobile device of sand device, guide rail is provided with can make slide block edge The motor of guide rail vertical movement.
Further, sand mold pusher is arranged on the surface of the cope in frame;Vertical direction pushes away the output of case cylinder The axis of axle and the center of cope, lower moulding box center on the same line.
The technical scheme that multistation penetrates the horizontal moulding system of sand extruding is as follows.
Multistation penetrates the horizontal moulding system of sand extruding it is characterised in that including above-mentioned any one multistation to penetrate sand water of compaction Flat moulding machine, acceptable level push away case cylinder push pedal from pushing away the first cross conveyor of the sand mold that mould platform pushes, second horizontal Conveyer device, the 3rd cross conveyor, on the first cross conveyor, the second cross conveyor all evenly distributed have some Supporting plate;First cross conveyor, the second cross conveyor the direction of motion contrary.
Described multistation is penetrated the horizontal moulding system of sand extruding and is also included:Supporting plate on first cross conveyor can be moved First longitudinal direction conveyer device to the second cross conveyor;Can be by the sand mold on the supporting plate on the second cross conveyor Cover plate takes off, and the longitudinal direction covered on the sand mold on the supporting plate on the first cross conveyor moves lid arrangement;Can be laterally defeated by second The sand mold on device is sent to move to the second longitudinal direction conveyer device of the 3rd cross conveyor;Can be by the second cross conveyor Supporting plate move to longitudinal moving plate mode of the first cross conveyor;Breaker;It is laterally defeated that breaker is arranged on the 3rd Send the end of device.
First cross conveyor is located at and pushes away on leading flank or the trailing flank of mould platform.
First cross conveyor, first longitudinal direction conveyer device, the second cross conveyor, longitudinal moving plate mode composition mouth Font structure.
Longitudinally shifting lid arrangement is arranged between the first cross conveyor, the second cross conveyor and its axis is vertical In the first cross conveyor, the second cross conveyor.
It is away from the side of the first cross conveyor and flat that 3rd cross conveyor is arranged on the second cross conveyor Row is in the second cross conveyor.
Second longitudinal direction conveyer device is arranged between the second cross conveyor, the 3rd cross conveyor and its axis Perpendicular to the second cross conveyor, the 3rd cross conveyor.
First cross conveyor one side is provided with casting machine, and casting machine penetrates the horizontal moulding machine of sand extruding positioned at multistation And longitudinally move between lid arrangement.
Further, the first cross conveyor, the second cross conveyor structure are identical, all include support body and are arranged on frame Ring-type conveyer belt on body, conveyer belt motor, supporting plate is evenly arranged on the upper surface of ring-type conveyer belt.
First longitudinal direction conveyer device includes support body, and support body is provided with first of the outfan against the first cross conveyor Cross conveyor outfan transfer platform and defeated against the second cross conveyor of the input of the second cross conveyor Enter to hold transfer platform;First cross conveyor outfan transfer platform and the second cross conveyor input transfer platform it Between be provided with gap bridge, gap bridge, the second cross conveyor input transfer platform, the first cross conveyor outfan transfer platform Top surface in the same plane;The axis passed a bridge is perpendicular to the axis of the first cross conveyor and horizontal perpendicular to second The axis of conveyer device;First cross conveyor outfan transfer platform is provided with can will be defeated from the first cross conveyor Deliver to supporting plate on its surface and pass through to pass a bridge to push and push away mould cylinder on the second cross conveyor input transfer platform;Second is horizontal It is provided with and can will push the second lateral transfer from the supporting plate being transported on its surface of passing a bridge to conveyer device input transfer platform Device push away mould cylinder.
Longitudinal moving plate mode includes support body, and it is second horizontal that support body is provided with the outfan against the second cross conveyor Conveyer device outfan transfer platform and the first cross conveyor input of the input against the first cross conveyor Transfer platform;Set between second cross conveyor outfan transfer platform and the first cross conveyor input transfer platform There are gap bridge, gap bridge, the second cross conveyor outfan transfer platform, the top of the first cross conveyor input transfer platform Face is in the same plane;The axis passed a bridge is perpendicular to the axis of the second cross conveyor outfan transfer platform and vertical Axis in the first cross conveyor input transfer platform;Second cross conveyor outfan transfer platform is provided with The supporting plate being input on its surface on the second cross conveyor can be pushed the first cross conveyor input by gap bridge End transfer platform on push away mould cylinder;First cross conveyor input transfer platform is provided with and can will be input to its table from gap bridge Supporting plate on face pushes and pushes away mould cylinder on the first cross conveyor.
Further, longitudinally move lid arrangement and include support body, support body is provided with vertical vertical guide rail to setting, vertical guide rail Slide block is provided with longitudinal rail, vertical guide rail slide block driving means, and longitudinal rail is located at the first cross conveyor, second horizontal Between conveyer device and perpendicular to the first cross conveyor, the second cross conveyor, before the slide block of longitudinal rail is provided with Grasping plate, front grasping plate driving means, rear grasping plate, rear grasping plate driving means, longitudinal rail slide block longitudinal driving device, by front grabbing The cover plate lid on sand mold on plate, the supporting plate of move toward one another crawl the second cross conveyor of rear grasping plate is to the first lateral transfer On the sand mold on supporting plate on device;Vertical guide rail slide block driving means, front grasping plate driving means, rear grasping plate driving means, vertical Direction guiding rail slide block longitudinal driving device is one kind of servo-cylinder, servo cylinder or servo electric cylinders.
Second longitudinal direction conveyer device includes support body, and support body is provided with the vertical cunning to the vertical guide rail arranging, vertical guide rail Block is provided with longitudinal rail, vertical guide rail slide block driving means, and vertical guide rail is located at the 3rd cross conveyor, second laterally defeated Send between device and perpendicular to the 3rd cross conveyor, the second cross conveyor, the slide block of longitudinal rail is grabbed before being provided with Plate, front grasping plate driving means, rear grasping plate, rear grasping plate driving means, longitudinal rail slide block longitudinal driving device, by front grasping plate, The sand mold that the move toward one another of grasping plate captures on the supporting plate of the second cross conveyor afterwards is placed on the 3rd cross conveyor;Hang down Direction guiding rail slide-driving device, front grasping plate driving means, rear grasping plate driving means, longitudinal rail slide block longitudinal driving device are One kind of servo-cylinder, servo cylinder or servo electric cylinders.
Further, the 3rd cross conveyor includes support body, and support body is provided with ring-type conveyer belt, is used for driving ring-type to convey Motor with rotating, the support shaft away from second longitudinal direction conveyer device end of the ring-type conveyer belt height apart from ground is higher than Its height apart from ground of support shaft near second longitudinal direction conveyer device end.
Breaker is arranged on including in the support shaft away from second longitudinal direction conveyer device end for the ring-type conveyer belt, including broken Broken machine, motor, disintegrating machine is cased with protective cover, drives disintegrating machine vibrations to realize the epidermis to sand mold by motor Sand broken.
Multistation penetrates the formative method of the horizontal moulding system of sand extruding it is characterised in that described multistation penetrates sand extruding level Moulding system penetrates the horizontal moulding system of sand extruding using above-mentioned any one multistation, comprises the steps:
Step one:Operator is by the sand of the upper side of the match plate of two match plate bracing frames of core insert type grillage In core groove, rotate rotating disk so as in two match plate support movements between cope, lower moulding box, make this match plate pattern The centre of form of plate keeps vertical with the centre of form of cope, the centre of form line of lower moulding box with ground.
Step 2:Lower mould vertical movement driving device drives lower moulding box support to move from bottom to top, so that lower moulding box support is worn Cross the brace groove of match plate bracing frame and by the match plate lifting in brace groove, on match plate is clamped in Between moulding box, lower moulding box.
Step 3:Rollover stand rotates clockwise 90 degree along its axis of rotation, sand mo(u)ld box assembly move between two pressing plates and Cope support, the upper surface of lower moulding box support are each perpendicular to ground.
Step 4:Pressing plate on the output shaft of left squeezing cylinder moves from left to right and enters lower mould from the bottom surface of lower moulding box Case;Pressing plate on the output shaft of right squeezing cylinder moves from right to left and enters cope from the top surface of cope, thus in upper mould Form the molding space of regulation in case, lower moulding box.
Step 5:Penetrate the vertical mobile device of sand device and drive and penetrate sand device and move from the top down, its penetrate sand mouth and cope, Sand inlet on lower moulding box is connected and penetrates sand to cope, lower moulding box, two pressing plate move toward one another of compacting assembly by cope, The sand compression of lower moulding box forms sand mold;Penetrate the drive of sand device vertical mobile device and penetrate the reset of sand device, the output shaft of left squeezing cylinder On pressing plate, pressing plate on the output shaft of right squeezing cylinder resets;Rollover stand rotates counterclockwise 90 degree;Now, cope support, under Moulding box support returns to rollover stand rotation front position, and its upper surface is each parallel to ground.
Step 6:Upper mould vertical movement driving device drives cope support to move from the top down, makes cope, lower moulding box Between match plate be placed in the brace groove of two match plate bracing frames of template frame;Upper mould vertical movement driving device Cope support is driven to move from bottom to top, lower mould vertical movement driving device drives lower moulding box support to move from the top down, makes Separately, now, core is retained in cope, leaves certain space between cope, lower moulding box for cope, lower moulding box;Rotating disk Rotate 90 degree, make match plate leave the space between cope, lower moulding box;Upper mould vertical movement driving device drives cope Support moves from the top down, and lower mould vertical movement driving device drives lower moulding box support to move from bottom to top, makes cope, lower mould Case is combined, and stops.
Step 7:The output shaft connecing mould cylinder moves from bottom to top, and it connects mould treadmill exercise to the bottom surface of lower moulding box;Vertical Square Move from the top down to the push pedal on the output shaft pushing away case cylinder and enter cope, lower moulding box from the top surface of cope, by upper mould Sand mold in case, lower moulding box is released and is connect on mould flat board, returns in situ;Connect mould cylinder output shaft to move from the top down and make its surface Concordant with pushing away mould platform.
Step 8:Upper mould vertical movement driving device drives cope support to move from bottom to top, and lower mould vertical movement is driven Dynamic device drives lower moulding box support to move from the top down, so that cope, lower moulding box is resetted.
Rotating disk rotates backward 270 degree, make another match plate support movements of template frame to cope, lower moulding box it Between, make the centre of form of this match plate and the centre of form of cope, the centre of form line of lower moulding box keep vertical with ground;Now, core The match plate bracing frame having been used returns to operator position, the core of the upper side to match plate thereon for the operator It is placed again into core in groove, standby;
Repeat step two arrives step 7.
Step 9:Level pushes away push pedal on the output shaft of case cylinder can be by the sand mold on the top surface connecing mould flat board from connecing mould flat board Top surface shift onto on mould platform and push away mould platform on as the supporting plate of the first cross conveyor from pushing away;So constantly to first Sand mold is conveyed on the supporting plate of cross conveyor.
Step 10:Casting machine forms casting into the sand casting molten iron on the supporting plate on the first cross conveyor, sand mold Part;First longitudinal direction conveyer device constantly moves to the supporting plate on the first cross conveyor on the second cross conveyor;Vertical Constantly the cover plate on the sand mold on the supporting plate on the second cross conveyor is taken off to moving lid arrangement, cover the first lateral transfer On the sand mold on supporting plate on device;Sand mold on second cross conveyor is constantly moved to by second longitudinal direction conveyer device On three cross conveyors, the sand of the epidermis of sand mold is crushed by the breaker on the 3rd cross conveyor;Longitudinally move plate dress Put and constantly move to the supporting plate on the second cross conveyor on the first cross conveyor;Thus, supporting plate is horizontal along first Conveyer device, first longitudinal direction conveyer device, the second cross conveyor, longitudinal moving plate mode composition hollow structured loop turn Dynamic;Sand mold along the first cross conveyor, first longitudinal direction conveyer device, the second cross conveyor, second longitudinal direction conveyer device, 3rd cross conveyor, breaker motion, realize the cooling of sand mold and the broken of sand mold.
Beneficial effects of the present invention are as follows.
As shown in Fig. 2 using the present invention for later although whole core is also to be wrapped, but the gas energy of core Enough walk upwards along core, cast-internal will not be entered into.Float if there are the molten iron in sand material meeting die cavity, be gathered in foundry goods Surface, or enter in scum riser.Whole die cavity, all in nowel, is not susceptible to defect of running away, or all produces during cast Burr.
Core is located in the sand of cope, good exhaust effect.Sanding device adds sand to cope, lower moulding box from the top down, Left squeezing cylinder, right squeezing cylinder adopt left and right to extrude, and molding sand and mould contact surface have preferable mobility, promote sand mold intensity to be in In tightly outer pine state, breathability during casting can be improved.
After the completion of casting, during sand mold cooling, closed the lid on the casting gate of molding sand using longitudinally moving lid arrangement Plate, reduces the convection current of casting gate molten iron, so that foundry goods is progressively cooled down, good forming effect.Whole moulding line structure tightly promotees, and takes up an area face Long-pending little.Present invention static press moulding more of the prior art equipment, its work efficiency can put forward twice, be provided with two non-interfering Station, can put core, matched moulds, upset, add sand, molding, remove match plate, take type, casting, cooling, pulverizing etc. being continuously finished Step is carried out continuously, configured other auxiliary device and/or automatic control system can by full-automatic for casting industry automatization and Continuous prodution, significantly improves the level of casting.
Brief description
Fig. 1 is prior art medium casting aerofluxuss schematic diagram.
Fig. 2 is foundry goods aerofluxuss schematic diagram of the present invention.
Fig. 3 is the front view that multistation of the present invention penetrates the horizontal moulding system of sand extruding.
Fig. 4 is the top view that multistation of the present invention penetrates the horizontal moulding system of sand extruding.
Fig. 5 is the partial enlarged drawing of the part A of Fig. 4.
Fig. 6 is the partial enlarged drawing of the part B of Fig. 4.
Fig. 7 is the top view that multistation of the present invention penetrates the horizontal moulding machine of sand extruding.
Fig. 8 is the front view that multistation of the present invention penetrates the horizontal moulding machine of sand extruding.
Fig. 9 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Figure 10 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Figure 11 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Figure 12 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Figure 13 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Figure 14 is the schematic diagram that multistation shown in Fig. 8 penetrates under one use state of the horizontal moulding machine of sand extruding.
Wherein:1- multistation penetrates the horizontal moulding machine of sand extruding;11- operator;12- electrical control cubicles;13- platform;14- pushes away in mould Heart line;15- frame;16- level pushes away case cylinder;17- penetrates sand device;18- sand supplying platform;19- hydraulic power unit;The right squeezing cylinder of 100-; 101- source of the gas;103- vertical direction pushes away case cylinder;The left squeezing cylinder of 104-;105- output shaft;106- push pedal;107- pressing plate;108- is defeated Shaft;109- pressing plate;110- output shaft;111- penetrates the vertical mobile device of sand device;112- rollover stand;113- overturns driving cylinder; 114- connecting rod;115- lead;116- cope;Moulding box under 117-;118- cope support;Moulding box support under 119-; 120- upper mould vertical movement driving device;121- connects mould cylinder;122- output shaft;123- connects mould flat board;Mould vertical movement under 124- Driving means;125- turntable;126- template frame;127- match plate;128- core;129- pushes away mould platform;130- operating board; 131- operator;132- sand mold storage shelf;133- power distribution cabinet;134- sand mold;135- security protection barrier plate;136- match plate Bracing frame;137- sandbox;138- source of the gas;139- penetrates Sha Kou;140- guide rail;141- slide block;142- motor;143- hydraulic pump Stand;144- output shaft;145- casting machine;146- ground;147- core groove;2- first cross conveyor;21- support body;22- Conveyer belt;23- motor;3- second cross conveyor;4- the 3rd cross conveyor;41- support body;42- conveyer belt; 43- motor;44- support shaft;45- support shaft;5- first longitudinal direction conveyer device;51- support body;52- first lateral transfer fills Put outfan transfer platform;53- pushes away mould cylinder;54- passes a bridge;55- pushes away mould cylinder;56- the second cross conveyor input transfer is put down Platform;6- longitudinally moves lid arrangement;61- support body;62- longitudinal rail;The vertical guide rail of 63-;After 64-, grasping plate drives assembling device;Grab after 65- Plate;Grasping plate driving means before 66-;Grasping plate before 67-;68- longitudinal rail slide block longitudinal driving device;7- second longitudinal direction conveying dress Put;71- support body;72- longitudinal rail;The vertical guide rail of 73-;Grasping plate driving means after 74-;Grasping plate after 75-;Before 76-, grasping plate drives Device;Grasping plate before 77-;78- longitudinal rail slide block longitudinal driving device;8- longitudinal direction moving plate mode;81- support body;82- passes a bridge;83- Hydraulic power unit;84- the first cross conveyor input transfer platform;85- pushes away mould cylinder;86- second cross conveyor exports End transfer platform;87- pushes away mould cylinder;9- breaker;91- supporting plate;92- cover plate;93- motor;94- disintegrating machine;95- protects Cover.
Specific embodiment
Below, the present invention will be further described in conjunction with the accompanying drawings and embodiments.
Embodiment 1.As shown in Figure 7, Figure 8, a kind of multistation penetrates the horizontal moulding machine of sand extruding, including frame 15, described machine Frame 15 is arranged on operating board 130.
Described multistation is penetrated the horizontal moulding machine of sand extruding and is also included:
One compacting assembly, described compacting assembly includes left squeezing cylinder 104, right squeezing cylinder 100, left squeezing cylinder 104, right compacting Cylinder 100 is symmetricly set on frame 15 two sides, the axis of output shaft 108 of left squeezing cylinder 104, right squeezing cylinder 100 defeated The axis of shaft 110 is on the same line and this straight line parallel is in ground, and the output shaft 108 of left squeezing cylinder 104 is provided with pressure Plate 107, the output shaft 110 of right squeezing cylinder 100 are provided with pressing plate 109, and two pressing plates 107 can move toward one another between 109.
One sand mo(u)ld box assembly, described sand mo(u)ld box assembly includes cope 116, lower moulding box 117, and cope 116 is located at lower mould The surface of case 117;Cope 116, lower moulding box 117 size are identical, all the straight tube box structure in bottomless uncovered, cope 116, It is equipped with sand inlet on the left surface of lower moulding box 117.
One upset assembly, include one be arranged in frame 15 can along its axis of rotation clockwise 90 degree rotate rollover stands 112nd, an overturning drive device.The axis of rotation of rollover stand 112 is parallel to ground and perpendicular to the left output shaft being compacted oil cylinder Axis, on rollover stand 112 vertical to being provided with lead 115, lead 115 be provided with mould vertical movement driving device 120, Lower mould vertical movement driving device 124.Upper mould vertical movement driving device 120 is provided with the cope for placing cope 116 Support 118, lower mould vertical movement driving device 124 is provided with the lower moulding box support 119 for placing lower moulding box 117.Rollover stand 112 not along its axis of rotation rotate when, cope support 118 thereon, the upper surface of lower moulding box support 119 are each parallel to ground Face, lead 115 is perpendicular to ground.
When rollover stand 112 rotates clockwise 90 degree clockwise along its axis of rotation, sand mo(u)ld box assembly is moveable to two pressures Between plate 107,109 and the upper surface of cope support 118, lower moulding box support 119 is each perpendicular to ground.Upper mould vertical movement is driven Dynamic device 120, lower mould vertical movement driving device 124 are one kind of servo-cylinder, servo electric cylinders or servo cylinder.
When sand mo(u)ld box assembly move between two pressing plates 107,109 and cope support 118, lower moulding box support 119 upper When surface is each perpendicular to ground, the pressing plate 107 on the output shaft 108 of left squeezing cylinder 104 can move from left to right and can be from lower mould The bottom surface of case 117 enters lower moulding box 117;Pressing plate 109 on the output shaft 110 of right squeezing cylinder 100 can dextrad left movement can be from The top surface of cope 116 enters cope 116, thus, forms the molding space of regulation in cope 116, lower moulding box 117.
One Turntable Assemblies that can horizontally rotate, Turntable Assemblies include turntable 125, turntable driving motor, and turntable is arranged on On operating board 130.Turntable is located at the left side of support body 15, and the top surface of turntable is parallel to ground.The rotation central axis of turntable 125 perpendicular to Ground, turntable 125 is provided with a template frame 126 in T font, the bottom of template frame 126 is arranged on the circle of turntable 125 top surface In the heart, the both wings of template frame 126 are respectively provided with match plate bracing frame 136, and the upper side of match plate 127 is provided with for fixing Be placed on it the core groove 147 of core 128;When turntable 125 rotates, two-sided on any one match plate bracing frame 136 Template 127 can move between cope 116, lower moulding box 117 and can be clamped by cope 116, lower moulding box 117.Upper face mould Plate lower surface is provided with model.
Match plate bracing frame 136 is provided near upset assembly end opening open and cope support 118, lower moulding box prop up Frame 119 can be vertically to the match plate brace groove passed through, and match plate 127 can be placed in match plate brace groove.
One penetrates sand assembly, as shown in Figure 10, penetrates sand assembly and includes penetrating sand device 17, penetrate the vertical mobile device of sand device 111, When forming the molding space of regulation in cope 116, lower moulding box 117, the sand mouth 139 of penetrating penetrating sand device 17 can be with cope 116th, the sand inlet on the left surface of lower moulding box 117 is connected and penetrates sand to cope 116, lower moulding box 117, is compacted the two of assembly The sand compression of cope 116, lower moulding box 117 can be formed sand mold 134 by pressing plate 107,109 move toward one another.
One sand mold pusher, described sand mold pusher includes a vertical vertical direction to setting and pushes away case cylinder 103, hangs down Nogata to the output shaft 105 pushing away case cylinder 103 be provided with one parallel to ground push pedal 106, when cope support 118, lower moulding box When the upper surface of support 119 is each parallel to ground, vertical direction pushes away push pedal 106 on the output shaft 105 of case cylinder 103 from the top down Motion simultaneously can enter cope 116, lower moulding box 117 from the top surface of cope 116, by the sand in cope 116, lower moulding box 117 Type 134 is released.
One connects sand mold assembly, described connect sand mold assembly include one vertical connect mould cylinder 121 to setting, connect the defeated of mould cylinder 121 Shaft 122 is provided with one and connects mould flat board 123 parallel to ground, the push pedal on the output shaft 105 that vertical direction pushes away case cylinder 103 106 when releasing the sand mold 134 in cope 116, lower moulding box 117, connects and connects mould flat board 123 on the output shaft 122 of mould cylinder 121 It is moveable on the bottom surface of sand mold 134 and catches sand mold 134 and catenary motion is to setting height.
The one sand mold moving-out device that can remove the sand mold 134 connecing on mould flat board 123, sand mold moving-out device includes pushing away mould puts down Platform 129, pushes away the bottom that mould platform 129 is arranged on frame, and the top surface pushing away mould platform 129 is provided with level and pushes away case cylinder 16, and level pushes away case The output shaft of cylinder 16 is provided with push pedal;When the top surface connecing mould flat board 123 moves to the top surface pushing away mould platform 129, level pushes away case Sand mold 134 on the top surface connecing mould flat board 123 can be shifted onto by the push pedal of the output shaft 144 of cylinder 16 from the top surface connecing mould flat board 123 Push away on mould platform 129 and release mould platform 129 from pushing away.
The right side at the top of rollover stand 112 is hinged with connecting rod 114, the other end of connecting rod and the upper right squeezing cylinder of frame 15 Hinged at 100 underface certain altitude, the right side of the bottom of rollover stand 112 be arranged on frame 15 bottom turn driving cylinder 133 is hinged.
Operating board 130 is provided with the sand mold storage shelf 132 for placing core;Operating board 130 is provided with for preventing from grasping Author 131 enters the security protection barrier plate 135 causing in template frame 126 slewing area to accidentally injure;Operating board 130 is provided with and carries Hydraulic power unit 143 for a whole set of mechanical movement.
Cope 116, the sand inlet of lower moulding box 117 are arranged on its left surface;Penetrate sand assembly and be arranged on left squeezing cylinder 104th, the surface of right squeezing cylinder 100 line of centres;As shown in Figure 10, penetrate sand device and include sandbox 137, source of the gas 138, penetrate sand dress Put 17 penetrate the underface that sand mouth 139 is arranged on sandbox 137;Penetrate the vertical mobile device of sand device 111 to include guide rail 140, penetrate sand The vertical mobile device of device 111 is arranged on the top of frame 15 by guide rail 140, penetrates sand device 17 and is arranged on that to penetrate sand device vertical On the slide block 141 of the guide rail 140 of mobile device 111, guide rail 140 is provided with the drive that slide block 141 can be made to move vertically along guide rail 140 Galvanic electricity machine 142.
Sand mold pusher is arranged on the surface of the cope 116 in frame 15;Vertical direction pushes away the output of case cylinder 103 The center of the axis of axle 105 and cope 116, lower moulding box 117 center on the same line.
Embodiment 2.Multistation penetrates the horizontal moulding system of sand extruding, as shown in Fig. 3 to Fig. 6, including many shown in embodiment 1 Station penetrates the horizontal moulding machine of sand extruding 1, acceptable level pushes away case cylinder 16 push pedal from pushing away the of the sand mold 134 that mould platform 129 pushes One cross conveyor 2, the second cross conveyor 3, the 3rd cross conveyor 4, the first cross conveyor 2, second is horizontal All evenly distributed on conveyer device 3 have some supporting plates 91;First cross conveyor 2, the motion of the second cross conveyor 3 In opposite direction.
Described multistation is penetrated the horizontal moulding system of sand extruding and is also included:Can be by the supporting plate 91 on the first cross conveyor 2 Move to the first longitudinal direction conveyer device 5 of the second cross conveyor 3;Can be by the supporting plate on the second cross conveyor 3 Cover plate 92 on sand mold takes off, and the longitudinal direction covered on the sand mold on the supporting plate on the first cross conveyor 2 moves lid arrangement 6;Can Sand mold on second cross conveyor 3 is moved to the second longitudinal direction conveyer device 7 of the 3rd cross conveyor 4;Can be by Supporting plate 91 on two cross conveyors 3 moves to longitudinal moving plate mode 8 of the first cross conveyor 2;Breaker 9;Broken Crushing device 9 is arranged on the end of the 3rd cross conveyor 4.
First cross conveyor 2 is located at and pushes away on leading flank or the trailing flank of mould platform 129.
First cross conveyor 2, first longitudinal direction conveyer device 5, the second cross conveyor 3, longitudinal 8 groups of moving plate mode Become hollow structure.
Longitudinally move lid arrangement 6 to be arranged between the first cross conveyor 2, the second cross conveyor 3 and its axis Perpendicular to the first cross conveyor 2, the second cross conveyor 3.
3rd cross conveyor 4 be arranged on the second cross conveyor 3 away from the side of the first cross conveyor 2 and Parallel to the second cross conveyor 3.
Second longitudinal direction conveyer device 7 is arranged between the second cross conveyor 3, the 3rd cross conveyor 4 and wherein Axis is perpendicular to the second cross conveyor 3, the 3rd cross conveyor 4.
First cross conveyor 2 one side is provided with casting machine 145, and casting machine 145 penetrates sand water of compaction positioned at multistation Between flat moulding machine 1 and longitudinally shifting lid arrangement 6.
First cross conveyor 2 includes support body 21 and the ring-type conveyer belt 22 being arranged on support body 21, ring-type conveyer belt Motor 23, supporting plate 91 is evenly arranged on the upper surface of ring-type conveyer belt.The structure of the second cross conveyor 3 is identical Not shown in the first cross conveyor 2 structure phase diagram.
First longitudinal direction conveyer device 5 includes support body 51, and support body 51 is provided with the outfan against the first cross conveyor 2 The first cross conveyor outfan transfer platform 52 and against the second cross conveyor 3 input second laterally defeated Send device input transfer platform 56;First cross conveyor outfan transfer platform 52 and the input of the second cross conveyor It is provided with gap bridge 54, the 54, second cross conveyor input transfer platform 56, first of passing a bridge is laterally defeated between the transfer platform 56 of end Send the top surface of device outfan transfer platform 52 in the same plane;The axis of gap bridge 54 is perpendicular to the first cross conveyor 2 axis and the axis perpendicular to the second cross conveyor 3;On first cross conveyor outfan transfer platform 52 It is provided with that by gap bridge, the supporting plate being transported on its surface from the first cross conveyor can be pushed the second cross conveyor defeated Enter to hold and push away mould cylinder 53 on transfer platform 56;Second cross conveyor input transfer platform 56 is provided with can be by from gap bridge 54 What the supporting plate being transported on its surface pushed the second cross conveyor 3 pushes away mould cylinder 55.
Longitudinal moving plate mode 8 includes support body 81, and support body 81 is provided with of the outfan against the second cross conveyor 2 Two cross conveyor outfan transfer platform 86 and the first lateral transfer dress of the input against the first cross conveyor 3 Put input transfer platform 84;In second cross conveyor outfan transfer platform 86 and the first cross conveyor input Turn and between platform 84, be provided with gap bridge 82, the 82, second cross conveyor outfan transfer platform 86 of passing a bridge, the first lateral transfer dress Put the top surface of input transfer platform 84 in the same plane;The axis of gap bridge 82 exports perpendicular to the second cross conveyor The end axis of transfer platform 86 and the axis perpendicular to the first cross conveyor input transfer platform 84;Second is horizontal Conveyer device outfan transfer platform 86 is provided with and can lead to the supporting plate being input on its surface on the second cross conveyor 3 Pass a bridge to push and push away mould cylinder 87 on the first cross conveyor input transfer platform 84;First cross conveyor input Transfer platform 84 is provided with and can push away mould cylinder by pushing from the supporting plate that is input on its surface of passing a bridge on the first cross conveyor 2 85.
Longitudinally move lid arrangement 6 and include support body 61, support body 61 is provided with vertically vertical guide rail 63, the vertical guide rail 63 to setting Slide block be provided with longitudinal rail 62, vertical guide rail slide block driving means, longitudinal rail 62 be located at the first cross conveyor 2, Between second cross conveyor 3 and perpendicular to the first cross conveyor 2, the second cross conveyor 3, the cunning of longitudinal rail Block is provided with front grasping plate 67, front grasping plate driving means 66, rear grasping plate 65, rear grasping plate driving means 64, longitudinal rail slide block longitudinally Driving means 68, capture the sand mold on the supporting plate of the second cross conveyor 3 by the move toward one another of front grasping plate 67, rear grasping plate 65 On cover plate 92 cover on the sand mold on the supporting plate on the first cross conveyor 2;Vertical guide rail slide block driving means, front grasping plate Driving means 66, rear grasping plate driving means 64, longitudinal rail slide block longitudinal driving device 68 be servo-cylinder, servo cylinder or One kind of servo electric cylinders.
Second longitudinal direction conveyer device 7 includes support body 71, and support body 71 is provided with vertical vertical guide rail 73 to setting, vertical leads The slide block of rail 73 is provided with longitudinal rail 72, vertical guide rail slide block driving means, and vertical guide rail 73 is located at the 3rd lateral transfer dress Put between the 4, second cross conveyor 3 and perpendicular to the 3rd cross conveyor 4, the second cross conveyor 3, longitudinal rail 73 slide block is provided with front grasping plate 77, front grasping plate driving means 76, rear grasping plate 75, rear grasping plate driving means 74, longitudinal rail cunning Block longitudinal driving device 78, is captured on the supporting plate of the second cross conveyor 3 by the move toward one another of front grasping plate 77, rear grasping plate 75 Sand mold be placed on the 3rd cross conveyor 4;Vertical guide rail slide block driving means, front grasping plate driving means 76, rear grasping plate Driving means 74, longitudinal rail slide block longitudinal driving device 78 are one kind of servo-cylinder, servo cylinder or servo electric cylinders.
3rd cross conveyor 4 includes support body 41, and support body 41 is provided with ring-type conveyer belt 42, is used for driving ring-type to convey Motor 43 with 42 rotations, the support shaft 44 away from second longitudinal direction conveyer device 7 end of ring-type conveyer belt 42 is apart from ground Height be higher than its height apart from ground of support shaft 45 near second longitudinal direction conveyer device 7 end.
In the present embodiment, the first cross conveyor 2, the second cross conveyor 3, the 3rd cross conveyor 4 also may be used Structure using the arbitrarily translatable supporting plate of other.Longitudinally move lid arrangement 6 may also be employed other can capture cover plate, movable cover plate, Put down the device of cover plate;Second longitudinal direction conveyer device 7 may also be employed other and can capture sand mold, mobile sand mold, put down sand mold Device.
Breaker 9 is arranged on including in the support shaft 44 away from second longitudinal direction conveyer device 7 end for the ring-type conveyer belt 42, Including disintegrating machine 94, motor 93, disintegrating machine 94 is cased with protective cover 95, drives disintegrating machine 94 to shake by motor 93 Realize the broken of the sand to the epidermis of sand mold.
The moulding machine being made using the present embodiment, its moulding speed can reach 36 types/second.3rd cross conveyor 4 Conveyer belt adopts heat resistant rubber band.First cross conveyor 2, the second cross conveyor 3 deposit mold 45-65 type, during cooling Between 27-39 minute, the 3rd cross conveyor 4 has 52 types, 31 minutes cool times, total cool time 58-70 minute. System total power is about: 50Kw.System total power is about:75Kw.The sand mold making, water content is 3.2-3.5%, breathability 120- 160, comprcssive strength 1.4-1.6kg/cm, compact rate of molding 35-38%.Lower core does not affect the moudling cycle.Total sand using amount:23--32 ton/ Hour.Moulding efficiency is higher.
The formative technology of the system comprises the steps(Arrow illustrates the direction of motion):
Step one:Operator 11 is upper by the match plate of two match plate bracing frames 136 of core insert type grillage 126 In the core groove of side, rotate rotating disk so as in two match plate bracing frames 136 move to cope 116, lower moulding box Between 117, the centre of form of this match plate and the centre of form of cope 116, the centre of form line of lower moulding box 117 and ground is made to keep hanging down Directly.Now, all insert sand in the core groove of the upper side of the match plate of match plate bracing frame 136 of template frame 126 both wings Core.
Step 2:Lower mould vertical movement driving device 124 drives lower moulding box support 119 to move from bottom to top, makes lower moulding box Support 119 passes through the brace groove of match plate bracing frame 136 and by the match plate lifting in brace groove, until match plate pattern Plate is clamped between cope 116, lower moulding box 117.The step in, match plate is clamped in cope 116, lower moulding box Between 117 and elevated.
Step 3:Rollover stand 112 rotates clockwise 90 degree along its axis of rotation, and sand mo(u)ld box assembly moves to two pressing plates 107, Between 109 and the upper surface of cope support 118, lower moulding box support 119 is each perpendicular to ground.Now, cope, lower moulding box Sand inlet faces up.
Step 4:Pressing plate 107 on the output shaft 108 of left squeezing cylinder 104 moves and the bottom from lower moulding box 117 from left to right Face enters lower moulding box 117;Pressing plate 109 on the output shaft 110 of right squeezing cylinder 100 moves and from right to left from cope 116 Top surface enters cope 116, thus forms the molding space of regulation in cope 116, lower moulding box 117.
Step 5:Penetrate the vertical mobile device of sand device 111 and drive and penetrate sand device 17 and move from the top down, it penetrates sand mouth 139 It is connected with the sand inlet on cope 116, lower moulding box 117 and penetrates sand to cope 116, lower moulding box 117, be compacted the two of assembly Pressing plate 107, the sand compression of cope 116, lower moulding box 117 is formed sand mold 134 by 109 move toward one another;Penetrate the vertical movement of sand device Device 111 drive is penetrated sand device 17 and is resetted, the pressing plate 107 on the output shaft 108 of left squeezing cylinder 104, the output of right squeezing cylinder 100 Pressing plate 109 on axle 110 resets;Rollover stand rotates counterclockwise 90 degree;Now, cope support 118, lower moulding box support 119 times Rotate front position to rollover stand, its upper surface is each parallel to ground.
Step 6:Upper mould vertical movement driving device 120 drives cope support to move from the top down, make cope 116, Match plate between lower moulding box 117 is placed in the brace groove of two match plate bracing frames 136 of template frame 126;Upper mould Vertical movement driving device 120 drives cope support to move from bottom to top, and lower mould vertical movement driving device 124 drives lower mould Box bracket moves from the top down, makes cope 116, lower moulding box 117 separately.Now, core is retained in cope, cope 116th, leave certain space between lower moulding box 117, flow out this space and be to ensure that rotating disk can rotate, core is used Match plate takes the space between cope, lower moulding box out of.
Rotating disk rotates 90 degree, makes match plate leave the space between cope 116, lower moulding box 117;Upper mould vertical movement Driving means 120 drive cope support to move from the top down, lower mould vertical movement driving device 124 drive lower moulding box support from Under move upwards, so that cope 116, lower moulding box 117 is combined, stop.Matched moulds again, forms sand mold.
Step 7:The output shaft 122 connecing mould cylinder 121 moves from bottom to top, and it connects mould flat board 123 and moves to lower moulding box 117 Bottom surface;The push pedal 106 that vertical direction pushes away on the output shaft 105 of case cylinder 103 is moved and the top surface from cope 116 from the top down Enter cope 116, lower moulding box 117, the sand mold 134 in cope 116, lower moulding box 117 released and connects on mould flat board 123, Return in situ;Connect that mould cylinder 121 output shaft 122 moves from the top down and to make its surface concordant with pushing away mould platform 129.The step for, Ensure that sand mold is not disturbed, good forming effect.
Step 8:Upper mould vertical movement driving device 120 drives cope support to move from bottom to top, lower mould vertical movement Driving means 124 drive lower moulding box support to move from the top down, so that cope 116, lower moulding box 117 is resetted.
Rotating disk rotates backward 270 degree, makes another match plate bracing frame 136 of template frame 126 move to cope 116th, between lower moulding box 117, the centre of form of this match plate and the centre of form of cope 116, the centre of form line of lower moulding box 117 and ground are made Face keeps vertical;Now, the match plate bracing frame that core has been used returns to operator position, and operator is double to thereon It is placed again into core in the core groove of the upper side of face die plate, standby.
Repeat step two arrives step 7.The process placing core does not delay the output of sand mold.So, sand mold is continuously Output is it is achieved that streamlined operation.
Step 9:The push pedal that level pushes away on the output shaft 144 of case cylinder 16 can be by the sand mold on the top surface connecing mould flat board 123 134 shift onto mould platform 129 from the top surface connecing mould flat board 123 and push away mould platform 129 as the first cross conveyor 2 from pushing away Supporting plate on;Sand mold is so constantly conveyed on the supporting plate of the first cross conveyor 2.
Step 10:Casting machine 145 is to the sand mold 134 casting molten iron on the supporting plate 91 on the first cross conveyor 2, sand mold Interior formation foundry goods;It is laterally defeated that supporting plate 91 on first cross conveyor 2 is constantly moved to second by first longitudinal direction conveyer device 5 Send on device 3;Longitudinally move lid arrangement 6 constantly to take off the cover plate on the sand mold on the supporting plate on the second cross conveyor 3, lid On the sand mold on supporting plate on the first cross conveyor 2;Second longitudinal direction conveyer device 7 is constantly by the second cross conveyor Sand mold on 3 moves on the 3rd cross conveyor 4, and the breaker 9 on the 3rd cross conveyor 4 is by the epidermis of sand mold Sand crush;Supporting plate 91 on second cross conveyor 3 is constantly moved to the first cross conveyor by longitudinal moving plate mode 8 On 2.Setting cover plate is to prevent the molten iron in sand mold from suddenly cooling down.Thus, supporting plate is along the first cross conveyor 2, first Longitudinal conveying device 5, the second cross conveyor 3, longitudinal moving plate mode 8 composition hollow structured loop rotate;Sand mold is along One cross conveyor 2, first longitudinal direction conveyer device 5, the second cross conveyor 3, second longitudinal direction conveyer device the 7, the 3rd are horizontal Move to conveyer device 4, breaker 9, realize the cooling of sand mold and the broken of sand mold.

Claims (9)

1. multistation penetrates the horizontal moulding machine of sand extruding, including frame(15), described frame(15)It is arranged on operating board(130)On, It is characterized in that:Described multistation is penetrated the horizontal moulding machine of sand extruding and is also included:
One compacting assembly, described compacting assembly includes left squeezing cylinder(104), right squeezing cylinder(100), left squeezing cylinder(104), right pressure Real cylinder(100)It is symmetricly set on frame(15)On two sides, left squeezing cylinder(104)Output shaft(108)Axis, right compacting Cylinder(100)Output shaft(110)On the same line and this straight line parallel is in ground, left squeezing cylinder for axis(104)Defeated Shaft(108)It is provided with pressing plate(107), right squeezing cylinder(100)Output shaft(110)It is provided with pressing plate(109), two pressing plates (107,109)Between can move toward one another;
One sand mo(u)ld box assembly, described sand mo(u)ld box assembly includes cope(116), lower moulding box(117), cope(116)It is located at down Moulding box(117)Surface;Cope(116), lower moulding box(117)Size is identical, all the straight tube box structure in bottomless uncovered, on Moulding box(116), lower moulding box(117)Left surface on be equipped with sand inlet;
One upset assembly, is arranged on frame including one(15)On can along its axis of rotation clockwise 90 degree rotation rollover stands (112), an overturning drive device, rollover stand(112)Axis of rotation parallel to ground and perpendicular to left compacting oil cylinder output The axis of axle;Rollover stand(112)Upper vertical to being provided with lead(115), lead(115)It is provided with mould vertical movement to drive Dynamic device(120), lower mould vertical movement driving device(124), upper mould vertical movement driving device(120)It is provided with for placing Moulding box(116)Cope support(118), lower mould vertical movement driving device(124)It is provided with for placing lower moulding box(117) Lower moulding box support(119);Rollover stand(112)During less than rotating along its axis of rotation, cope support(118), lower moulding box props up Frame(119)Upper surface each parallel to ground;Work as rollover stand(112)Along its axis of rotation rotate clockwise 90 degree when, sand mo(u)ld case Assembly is moveable to two pressing plates(107,109)Between and cope support(118), lower moulding box support(119)Upper surface all vertical Directly in ground;
When sand mo(u)ld box assembly moves to two pressing plates(107,109)Between and cope support(118), lower moulding box support(119)'s When upper surface is each perpendicular to ground, left squeezing cylinder(104)Output shaft(108)On pressing plate(107)Can move simultaneously from left to right Can be from lower moulding box(117)Bottom surface enter lower moulding box(117);Right squeezing cylinder(100)Output shaft(110)On pressing plate(109) Can dextrad left movement can be from cope(116)Top surface enter cope(116), thus, in cope(116), lower moulding box (117)The interior molding space forming regulation;
One Turntable Assemblies that can horizontally rotate, Turntable Assemblies include turntable(125), turntable driving motor, turntable is arranged on behaviour Station(130)On, turntable(125)Rotation central axis perpendicular to ground, turntable(125)On be provided with one be in T font template frame (126), template frame(126)Bottom be arranged on turntable(125)On the center of circle of top surface, the both wings of template frame are respectively provided with match plate Bracing frame(136), match plate(127)Upper side be provided with for fixed placement core thereon(128)Core groove (147);Work as turntable(125)During rotation, any one match plate bracing frame(136)On match plate(127)Can move to Cope(116), lower moulding box(117)Between and can be by cope(116), lower moulding box(117)Clamping;
Match plate bracing frame(136)It is provided near upset assembly end opening open and cope support(118), lower moulding box props up Frame(119)Can be vertically to the match plate brace groove passed through, match plate(127)Can be placed in match plate brace groove On;
One penetrates sand assembly, penetrates sand assembly and includes penetrating sand device(17), penetrate the vertical mobile device of sand device(111), work as cope (116), lower moulding box(117)During the molding space of interior formation regulation, penetrate sand device(17)Penetrate Sha Kou(139)Can be with cope (116), lower moulding box(117)Left surface on sand inlet be connected and to cope(116), lower moulding box(117)Penetrate sand, compacting Two pressing plates of assembly(107,109)Move toward one another can be by cope(116), lower moulding box(117)Sand compression formed sand mold;
One sand mold pusher, described sand mold pusher includes a vertical vertical direction to setting and pushes away case cylinder(103), vertically Direction pushes away case cylinder(103)Output shaft(105)Be provided with one parallel to ground push pedal(106), when cope support(118)、 Lower moulding box support(119)Upper surface each parallel to ground when, vertical direction pushes away case cylinder(103)Output shaft(105)On push away Plate(106)From the top down motion and can be from cope(116)Top surface enter cope(116), lower moulding box(117), by upper mould Case(116), lower moulding box(117)Interior sand mold(134)Release;
One connects sand mold assembly, described connect sand mold assembly and include one vertical connect mould cylinder to setting(121), connect mould cylinder(121)Defeated Shaft(122)It is provided with one and connect mould flat board parallel to ground(123), when vertical direction pushes away case cylinder(103)Output shaft(105) On push pedal(106)By cope(116), lower moulding box(117)Interior sand mold(134)During release, connect mould cylinder(121)Output shaft (122)On connect mould flat board(123)It is moveable to sand mold(134)Bottom surface on and catch sand mold(134)And catenary motion is to setting Fixed height;
One can will connect mould flat board(123)On sand mold(134)The sand mold moving-out device of removal, sand mold moving-out device includes pushing away mould puts down Platform(129), push away mould platform(129)It is arranged on the bottom of frame, push away mould platform(129)Top surface be provided with level and push away case cylinder(16), Level pushes away case cylinder(16)Output shaft be provided with push pedal;When connecing mould flat board(123)Top surface move to and push away mould platform(129)Top During face, level pushes away case cylinder(16)Output shaft(144)Push pedal can will connect mould flat board(123)Top surface on sand mold(134)From Connect mould flat board(123)Top surface shift mould platform onto(129)Upper and from pushing away mould platform(129)Upper release;
Operating board(130)It is provided with the sand mold storage shelf for placing core(132);Operating board(130)It is provided with for preventing Operator(131)Enter template frame(126)The security protection barrier plate accidentally injured is caused in slewing area(135);Operating board (130)It is provided with the hydraulic power unit that a whole set of mechanical movement is provided(143).
2. multistation as claimed in claim 1 penetrate the horizontal moulding machine of sand extruding it is characterised in that:Rollover stand(112)Top Right side be hinged with connecting rod(114), the other end of connecting rod and frame(15)Upper right squeezing cylinder(100)Underface necessarily high Hinged at degree, rollover stand(112)The right side of bottom be arranged on frame(15)Bottom turn driving cylinder(133)Hinged.
3. multistation as claimed in claim 1 penetrate the horizontal moulding machine of sand extruding it is characterised in that:Cope(116), lower moulding box (117)Sand inlet be arranged on its left surface;Penetrate sand assembly and be arranged on left squeezing cylinder(104), right squeezing cylinder(100)Center The surface of line;Penetrate sand device and include sandbox(137), source of the gas(138), penetrate sand device(17)Penetrate Sha Kou(139)It is arranged on Sandbox(137)Underface;Penetrate the vertical mobile device of sand device(111)Including guide rail(140), penetrate the vertical mobile device of sand device (111)By guide rail(140)It is arranged on frame(15)Top, penetrate sand device(17)It is arranged on and penetrate the vertical mobile device of sand device (111)Guide rail(140)Slide block(141)On, guide rail(140)It is provided with and can make slide block(141)Along guide rail(140)Vertical movement Motor(142).
4. multistation as claimed in claim 3 penetrate the horizontal moulding machine of sand extruding it is characterised in that:Sand mold pusher is arranged on Frame(15)On cope(116)Surface;Vertical direction pushes away case cylinder(103)Output shaft(105)Axis with upper Moulding box(116)Center, lower moulding box(117)Center on the same line.
5. multistation penetrates the horizontal moulding system of sand extruding it is characterised in that including claim as any one in claim 1 to 4 Described multistation penetrates the horizontal moulding machine of sand extruding(1), acceptable level push away case cylinder(16)Push pedal is from pushing away mould platform(129)Push Sand mold(134)The first cross conveyor(2), the second cross conveyor(3), the 3rd cross conveyor(4), first Cross conveyor(2), the second cross conveyor(3)On all evenly distributed have some supporting plates(91);First lateral transfer dress Put(2), the second cross conveyor(3)The direction of motion contrary;
Described multistation is penetrated the horizontal moulding system of sand extruding and is also included:Can be by the first cross conveyor(2)On supporting plate(91) Move to the second cross conveyor(3)First longitudinal direction conveyer device(5);Can be by the second cross conveyor(3)On support The cover plate on sand mold on plate(92)Take off, cover the first cross conveyor(2)On supporting plate on sand mold on longitudinal direction move Lid arrangement(6);Can be by the second cross conveyor(3)On sand mold move to the 3rd cross conveyor(4)Second longitudinal direction Conveyer device(7);Can be by the second cross conveyor(3)On supporting plate(91)Move to the first cross conveyor(2)Vertical To moving plate mode(8);Breaker(9);Breaker(9)It is arranged on the 3rd cross conveyor(4)End;
First cross conveyor(2)It is located at and push away mould platform(129)Leading flank or trailing flank on;
First cross conveyor(2), first longitudinal direction conveyer device(5), the second cross conveyor(3), longitudinal moving plate mode (8)Composition hollow structure;
Longitudinally move lid arrangement(6)It is arranged on the first cross conveyor(2), the second cross conveyor(3)Between and its axis Line is perpendicular to the first cross conveyor(2), the second cross conveyor(3);
3rd cross conveyor(4)It is arranged on the second cross conveyor(3)Away from the first cross conveyor(2)Side And parallel to the second cross conveyor(3);
Second longitudinal direction conveyer device(7)It is arranged on the second cross conveyor(3), the 3rd cross conveyor(4)Between and its Axis is perpendicular to the second cross conveyor(3), the 3rd cross conveyor(4);
First cross conveyor(2)One side is provided with casting machine(145), casting machine(145)Penetrate sand extruding positioned at multistation Horizontal moulding machine(1)With longitudinally shifting lid arrangement(6)Between.
6. multistation as claimed in claim 5 penetrate the horizontal moulding system of sand extruding it is characterised in that:
First cross conveyor(2), the second cross conveyor(3)Structure is identical, all includes support body and is arranged on support body Ring-type conveyer belt, conveyer belt motor, supporting plate(91)It is evenly arranged on the upper surface of ring-type conveyer belt;
First longitudinal direction conveyer device(5)Including support body(51), support body(51)It is provided with against the first cross conveyor(2)Defeated Go out the first cross conveyor outfan transfer platform at end(52)With against the second cross conveyor(3)Input Two cross conveyor input transfer platform(56);First cross conveyor outfan transfer platform(52)Horizontal with second Conveyer device input transfer platform(56)Between be provided with gap bridge(54), pass a bridge(54), in the second cross conveyor input Turn platform(56), the first cross conveyor outfan transfer platform(52)Top surface in the same plane;Pass a bridge(54)In Axis is perpendicular to the first cross conveyor(2)Axis and perpendicular to the second cross conveyor(3)Axis;First Cross conveyor outfan transfer platform(52)It is provided with the support that can will be transported on its surface from the first cross conveyor Plate pushes the second cross conveyor input transfer platform by gap bridge(56)On push away mould cylinder(53);Second lateral transfer dress Put input transfer platform(56)Being provided with can be by from gap bridge(54)The supporting plate being transported on its surface pushes the second lateral transfer Device(3)Push away mould cylinder(55);
Longitudinal moving plate mode(8)Including support body(81), support body(81)It is provided with against the second cross conveyor(2)Outfan The second cross conveyor outfan transfer platform(86)With against the first cross conveyor(3)Input first horizontal To conveyer device input transfer platform(84);Second cross conveyor outfan transfer platform(86)With the first lateral transfer Device input transfer platform(84)Between be provided with gap bridge(82), pass a bridge(82), second cross conveyor outfan transfer put down Platform(86), the first cross conveyor input transfer platform(84)Top surface in the same plane;Pass a bridge(82)Axis Perpendicular to the second cross conveyor outfan transfer platform(86)Axis and perpendicular to first cross conveyor input End transfer platform(84)Axis;Second cross conveyor outfan transfer platform(86)Being provided with can will be horizontal from second Conveyer device(3)On the supporting plate that is input on its surface the first cross conveyor input transfer platform is pushed by gap bridge (84)On push away mould cylinder(87);First cross conveyor input transfer platform(84)It is provided with and can will be input to it from gap bridge Supporting plate on surface pushes the first cross conveyor(2)On push away mould cylinder(85).
7. multistation as claimed in claim 6 penetrate the horizontal moulding system of sand extruding it is characterised in that:
Longitudinally move lid arrangement(6)Including support body(61), support body(61)It is provided with the vertical vertical guide rail to setting(63), vertical lead Rail(63)Slide block be provided with longitudinal rail(62), vertical guide rail slide block driving means, longitudinal rail(62)Horizontal positioned at first Conveyer device(2), the second cross conveyor(3)Between and perpendicular to the first cross conveyor(2), second lateral transfer dress Put(3), the slide block of longitudinal rail is provided with front grasping plate(67), front grasping plate driving means(66), rear grasping plate(65), rear grasping plate drives Device(64), longitudinal rail slide block longitudinal driving device(68), by front grasping plate(67), rear grasping plate(65)Move toward one another crawl Second cross conveyor(3)Supporting plate on sand mold on cover plate(92)Cover the first cross conveyor(2)On supporting plate On sand mold on;Vertical guide rail slide block driving means, front grasping plate driving means(66), rear grasping plate driving means(64), longitudinally lead Rail slide block longitudinal driving device(68)It is one kind of servo-cylinder, servo cylinder or servo electric cylinders;
Second longitudinal direction conveyer device(7)Including support body(71), support body(71)It is provided with the vertical vertical guide rail to setting(73), hang down Direction guiding rail(73)Slide block be provided with longitudinal rail(72), vertical guide rail slide block driving means, vertical guide rail(73)Positioned at the 3rd Cross conveyor(4), the second cross conveyor(3)Between and perpendicular to the 3rd cross conveyor(4), second laterally defeated Send device(3), longitudinal rail(73)Slide block be provided with front grasping plate(77), front grasping plate driving means(76), rear grasping plate(75), after Grasping plate driving means(74), longitudinal rail slide block longitudinal driving device(78), by front grasping plate(77), rear grasping plate(75)Opposite Motion crawl the second cross conveyor(3)Supporting plate on sand mold be placed into the 3rd cross conveyor(4)On;Vertical guide rail Slide-driving device, front grasping plate driving means(76), rear grasping plate driving means(74), longitudinal rail slide block longitudinal driving device (78)It is one kind of servo-cylinder, servo cylinder or servo electric cylinders.
8. multistation as claimed in claim 7 penetrate the horizontal moulding system of sand extruding it is characterised in that:3rd cross conveyor (4)Including support body(41), support body(41)It is provided with ring-type conveyer belt(42), be used for driving ring-type conveyer belt(42)The driving rotating Motor(43), ring-type conveyer belt(42)Away from second longitudinal direction conveyer device(7)The support shaft at end(44)Height apart from ground Higher than it near second longitudinal direction conveyer device(7)The support shaft at end(45)Height apart from ground;
Breaker(9)It is arranged on including ring-type conveyer belt(42)Away from second longitudinal direction conveyer device(7)The support shaft at end (44)On, including disintegrating machine(94), motor(93), disintegrating machine(94)On be cased with protective cover(95), by motor (93)Drive disintegrating machine(94)The broken of the sand of the epidermis to sand mold is realized in vibrations.
9. multistation penetrates the formative method of the horizontal moulding system of sand extruding, and described multistation is penetrated the horizontal moulding system of sand extruding and adopted Multistation described in any one claim of claim 5-8 penetrate the horizontal moulding system of sand extruding it is characterised in that:Including as follows Step:
Step one:Operator is by core insert type grillage(126)Two match plate bracing frames(136)Match plate upside In the core groove in face, rotate rotating disk so as in two match plate bracing frames(136)Move to cope(116), lower moulding box (117)Between, make the centre of form and the cope of this match plate(116)The centre of form, lower moulding box(117)Centre of form line and ground protect Hold vertical;
Step 2:Lower mould vertical movement driving device(124)Drive lower moulding box support(119)Move from bottom to top, make lower moulding box Support(119)Through match plate bracing frame(136)Brace groove and by brace groove match plate lifting, Zhi Daoshuan Face die plate is clamped in cope(116), lower moulding box(117)Between;
Step 3:Rollover stand(112)Rotate clockwise 90 degree along its axis of rotation, sand mo(u)ld box assembly moves to two pressing plates(107, 109)Between and cope support(118), lower moulding box support(119)Upper surface be each perpendicular to ground;
Step 4:Left squeezing cylinder(104)Output shaft(108)On pressing plate(107)Move from left to right and from lower moulding box(117) Bottom surface enter lower moulding box(117);Right squeezing cylinder(100)Output shaft(110)On pressing plate(109)From right to left motion and from Cope(116)Top surface enter cope(116), thus in cope(116), lower moulding box(117)The interior one-tenth forming regulation Type space;
Step 5:Penetrate the vertical mobile device of sand device(111)Sand device is penetrated in drive(17)Move from the top down, it penetrates Sha Kou (139)With cope(116), lower moulding box(117)On sand inlet be connected and to cope(116), lower moulding box(117)Penetrate Sand, two pressing plates of compacting assembly(107,109)Move toward one another is by cope(116), lower moulding box(117)Sand compression formed sand mold (134);Penetrate the vertical mobile device of sand device(111)Sand device is penetrated in drive(17)Reset, left squeezing cylinder(104)Output shaft (108)On pressing plate(107), right squeezing cylinder(100)Output shaft(110)On pressing plate(109)Reset;Rollover stand turns counterclockwise Dynamic 90 degree;Now, cope support(118), lower moulding box support(119)Return to rollover stand rotation front position, its upper surface is all flat Row is in ground;
Step 6:Upper mould vertical movement driving device(120)Drive cope support to move from the top down, make cope(116)、 Lower moulding box(117)Between match plate be placed into template frame(126)Two match plate bracing frames(136)Brace groove On;Upper mould vertical movement driving device(120)Cope support is driven to move from bottom to top, lower mould vertical movement driving device (124)Drive lower moulding box support to move from the top down, make cope(116), lower moulding box(117)Separately, now, core is retained In cope, cope(116), lower moulding box(117)Between leave certain space;Rotating disk rotate 90 degree, make match plate from Open cope(116), lower moulding box(117)Between space;Upper mould vertical movement driving device(120)Drive cope support from On move downward, lower mould vertical movement driving device(124)Drive lower moulding box support to move from bottom to top, make cope(116)、 Lower moulding box(117)It is combined, stop;
Step 7:Connect mould cylinder(121)Output shaft(122)Move from bottom to top, it connects mould flat board(123)Move to lower moulding box (117)Bottom surface;Vertical direction pushes away case cylinder(103)Output shaft(105)On push pedal(106)Move from the top down and from upper mould Case(116)Top surface enter cope(116), lower moulding box(117), by cope(116), lower moulding box(117)Interior sand mold (134)Release and connect mould flat board(123)On, return in situ;Connect mould cylinder(121)Output shaft(122)Move from the top down and make it Surface with push away mould platform(129)Concordantly;
Step 8:Upper mould vertical movement driving device(120)Cope support is driven to move from bottom to top, lower mould vertical movement is driven Dynamic device(124)Drive lower moulding box support to move from the top down, make cope(116), lower moulding box(117)Reset;
Rotating disk rotates backward 270 degree, makes template frame(126)Another match plate bracing frame(136)Move to cope (116), lower moulding box(117)Between, make the centre of form and the cope of this match plate(116)The centre of form, lower moulding box(117)The centre of form Line keeps vertical with ground;Now, the match plate bracing frame that core has been used returns to operator position, operator to It is placed again into core in the core groove of the upper side of match plate thereon, standby;
Repeat step two arrives step 7;
Step 9:Level pushes away case cylinder(16)Output shaft(144)On push pedal can will connect mould flat board(123)Top surface on sand mold (134)From connecing mould flat board(123)Top surface shift mould platform onto(129)Upper and from pushing away mould platform(129)Above push away as first horizontal Conveyer device(2)Supporting plate on;So constantly to the first cross conveyor(2)Supporting plate on convey sand mold;
Step 10:Casting machine(145)To the first cross conveyor(2)On supporting plate(91)On sand mold(134)Casting molten iron, Form foundry goods in sand mold;First longitudinal direction conveyer device(5)Constantly by the first cross conveyor(2)On supporting plate(91)Move to Second cross conveyor(3)On;Longitudinally move lid arrangement(6)Constantly by the second cross conveyor(3)On supporting plate on sand Cover plate in type takes off, and covers the first cross conveyor(2)On supporting plate on sand mold on;Second longitudinal direction conveyer device(7) Constantly by the second cross conveyor(3)On sand mold move to the 3rd cross conveyor(4)On, the 3rd cross conveyor (4)On breaker(9)The sand of the epidermis of sand mold is crushed;Longitudinal moving plate mode(8)Constantly by the second cross conveyor (3)On supporting plate(91)Move to the first cross conveyor(2)On;Thus, supporting plate is along the first cross conveyor(2), One longitudinal conveying device(5), the second cross conveyor(3), longitudinal moving plate mode(8)Composition hollow structured loop rotates; Sand mold is along the first cross conveyor(2), first longitudinal direction conveyer device(5), the second cross conveyor(3), second longitudinal direction defeated Send device(7), the 3rd cross conveyor(4), breaker(9)Motion, realizes the cooling of sand mold and the broken of sand mold.
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