CN104824715A - Sousing and freezing integrated processing apparatus and aquatic product processing method based on sousing and freezing integrated processing apparatus - Google Patents
Sousing and freezing integrated processing apparatus and aquatic product processing method based on sousing and freezing integrated processing apparatus Download PDFInfo
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- CN104824715A CN104824715A CN201510176576.8A CN201510176576A CN104824715A CN 104824715 A CN104824715 A CN 104824715A CN 201510176576 A CN201510176576 A CN 201510176576A CN 104824715 A CN104824715 A CN 104824715A
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Abstract
The present invention discloses a sousing and freezing integrated processing apparatus, which is used for aquatic product processing and comprises a sousing mechanism and a freezing mechanism, wherein the sousing mechanism comprises a rotary mixing tank and tapping wheels, the rotary mixing tank is rotatably arranged on a tank bracket, the bottom portion of the tank bracket is connected with a tank inclining oil cylinder, the axis center of the rotary mixing tank is provided with a salt conveying pipe, the salt conveying pipe projects out of the inner cavity of the rotary mixing tank and is a hollow structure, the circumferential surface of the salt conveying pipe is provided with a salt spraying hole, a conveying belt extending to the freezing mechanism is arranged under the rotary mixing tank, the tapping wheel is positioned between the rotary mixing tank and the freezing mechanism and is erected above the conveying belt, the freezing mechanism comprises liquid nitrogen pipes and liquid nitrogen spraying nozzles, the liquid nitrogen pipes are arranged above and below the conveying belt in a parallel manner, and the liquid nitrogen spraying nozzles are arranged on the liquid nitrogen pipes. The present invention further provides an aquatic product processing method based on the apparatus. With the apparatus and the method of the present invention, the aquatic product processing period is substantially shortened, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of aquatic products processing device and relevant processing method, more particularly, it relates to one and pickles freezing one processing unit (plant), and based on the aquatic products processing method of this device.
Background technology
Along with improving constantly of living standard, the consumption demand of people to aquatic products is increasing, and the aquatic products processing enterprises all wishes improve Product processing efficiency, Supply period shortened, in the hope of better economic benefit.Pickling freezing is conventional processing of aquatic products method, generally be used for increasing other tastes such as peppery, sour on the original delicate flavour basis of aquatic products, or change aquatic products appearance luster, lay particular stress on to meet taste or have required consumer demand to food appearance, existing aquatic products pickle that freeze cutting technique is more has continued to use traditional diamond-making technique, step is many, the cycle is long, is difficult to significantly enhance productivity when significantly not strengthening hardware investment.Publication number is the patent of invention of CN101331952A discloses a kind of meat processing method on December 31st, 2008, especially a kind of conditioning seafood frozen meat diet processing method, utilize modern food manufacturing process, to arrange in pairs or groups mutually with meat with seafood product and develop conditioning seafood frozen food, not only can deposit, transport, and while the unique fresh and tender taste of maintenance seafood, embody the carnivorous characteristic had, both combine and form the freezing seafood meat of conditioning, achieve seafood taste meat product, it mainly comprises preparation secondary material seafood powder, prepare major ingredient, batching, pickle, freezing, cooking making step, the present invention's design is based on the unique sense of taste of seafood product, take meat as carrier, seafood effective ingredient and sense of taste composition were extracted through the modern times, infiltration, the technique such as to pickle, the one developed both had embodied seafood mouthfeel characteristic, incorporate again carnivorous peculiar delicate flavour and nutrition, both combine, form " nursing one's health freezing seafood carnivorous " food.But this invention does not propose the measure that can enhance productivity, and the tasty of product needs the long period, and therefore the production cycle is longer.
Summary of the invention
Existing aquatic products pickles that the refrigerating process cycle is long, and efficiency is low, for overcoming this defect, the invention provides one can optimize and pickle frozen fish processing method, shorten the process-cycle, that enhances productivity pickles freezing one processing unit (plant), and based on the aquatic products processing method of this device.
Technical scheme of the present invention is: one pickles freezing one processing unit (plant), for aquatic products processing, comprise and pickle mechanism and freezing mechanism, described mechanism of pickling comprises revolution blending tank and pats wheel, revolution blending tank rotates and is arranged on a tank support, a tank body dumping oil cylinder is connected bottom tank support, the axle center place of revolution blending tank is provided with a salt transporting tube, salt transporting tube protrudes from revolution blending tank internal cavity, and salt transporting tube is hollow structure, salt transporting tube side face is provided with spray salt hole, revolution blending tank has the transport tape extending to described freezing mechanism, pat wheel revolution blending tank and described freezing mechanism between and be set up in above transport tape, described freezing mechanism comprises liquid nitrogen pipe and liquid nitrogen nozzle, liquid nitrogen pipe is parallel to be located at above transport tape and below, liquid nitrogen nozzle is located in liquid nitrogen pipe.After aquatic products to be processed add revolution blending tank, revolution blending tank rotates in perpendicular, meanwhile, spray salt hole ejection salt, be dispensed onto on aquatic products, pickle other required condiment, colorant also adds herein, in revolution blending tank rotation process, aquatic products are lifting ceaselessly, drop, rolling, can at short notice with salt, condiment or colorant mixing, aquatic products and salt, after condiment or coloring material for mixing certain hour, revolution blending tank stops, by tank body dumping oil cylinder by Tank tilting, operating personnel take out aquatic products from revolution blending tank, be transferred directly on transport tape, carry to freezing mechanism, in course of conveying, pat wheel and the suitable beating of dynamics is carried out to aquatic products, aquatic products meat is relaxed, promote water flow in meat, thus quickening salinity, condiment or the diffusion of colorant in aquatic products body, accelerate to pickle process, just can complete in the course of conveying to freezing mechanism like this and pickle, directly enter freezing mechanism subsequently, fast-refrigerating is completed by spraying liquid nitrogen refrigerating.Use mechanism to complete within a short period of time to pickle and freezing process, greatly shorten the process-cycle, enhance productivity.
As preferably, pat the beating sheet of taking turns and comprising wheel carrier and making by pliable material, pat sheet one end and be fixedly arranged on wheel carrier, wheel carrier suspension frame is located at above transport tape.Wheel carrier is the skeleton patting wheel, when patting wheel work, wheel carrier does not occur directly to contact with aquatic products, but skeleton rotation drives beating sheet to get rid of, effect is whipped in generation, imposes very brief and the active force of high frequency time, both survivable aquatic products body to aquatic products, can fully loosen aquatic products meat again, promote the diffusion absorption of salinity, condiment or colorant.
As preferably, transport tape comprises front length of tape disconnected from each other and rear length of tape, described mechanism of pickling is connected with front length of tape, described freezing mechanism is connected with rear length of tape, front length of tape and back segment interband are provided with drop, and front length of tape and back segment interband are provided with switching mechanism, and this switching mechanism comprises the descending grade structure being located at leading portion end of tape and the block cover be positioned at outside descending grade structure, block cover gradient is mated with the gradient of descending grade structure, and block cover bottom bend radian mates with the crooked radian of leading portion end of tape.By the spacing guide effect of block cover and descending grade structure, can there is attitude upset in aquatic products, such aquatic products two sides all can accept beating before leaving during length of tape, contribute to tasty or painted evenly, thus obtain and better pickle effect.
As preferably, transport tape is network structure.Cancellated transport tape can play the effect of carrying aquatic products, can provide again larger blank area, is convenient to the aquatic products two sides when spraying liquid nitrogen and all accepts sprinkling, guarantee the uniformity of refrigerating effect.
As preferably, turn round blending tank inwall and be provided with wave-like protrusions structure.Aquatic products water content is higher, general relatively cunning, wave-like protrusions structure can improve revolution blending tank inwall to the drive of aquatic products, when revolution blending tank is rotated, aquatic products can be servo-actuated to a certain extent, meanwhile, wave-like protrusions structure is rounder and more smooth, without sharp-pointed corner, after revolution blending tank reaches certain speed, aquatic products can skid again like this, therefore aquatic products can produce lifting in revolution blending tank, fall, upset, the complicated change in location such as to beat, be conducive to salt, condiment or colorant scatter at aquatic products body surface Quick uniform, accelerate to pickle process.
As preferably, above the transport tape between revolution blending tank and described freezing mechanism, be also provided with anti-stacking bar.Anti-stacking bar suspension frame is located at above transport tape, and anti-space between stacking bar and transport tape only holds single aquatic products and passes through, and can prevent aquatic products from occurring on transport tape so stacking, affect follow-up processing effect.
As preferably, described freezing mechanism also comprises guard shield, and guard shield is located at outside transport tape, and guard shield is provided with blast pipe.This device adopts liquid nitrogen as freezing working media, during continuous firing, liquid nitrogen volatile quantity is larger, if drain the oxygen content in air that can change production scene not in time, it is unfavorable to cause enterprise employee health, use guard shield to be surrounded liquid nitrogen use location, form relative closure space and the nitrogen guiding outer scheduling raw in time with blast pipe, safer working environment can be built.
As preferably, below transport tape, be provided with water receiving tank.Aquatic products can deviate from a lot of moisture pickling, in course of conveying, arrange water receiving tank and are convenient to collect, discharge these moisture, avoid causing large pollution to production scene.
Based on a described aquatic products processing method of pickling freezing one processing unit (plant), comprise the steps:
A. aquatic products to be processed is sorted by size;
B. start described in pickle freezing one processing unit (plant), aquatic products to be processed for same specification is added revolution blending tank in batches;
C. aquatic products to be processed completes salt, flavouring material or colorant, mixing in revolution blending tank;
D. topple over revolution blending tank, take out aquatic products and transfer on transport tape;
E. carry during aquatic products and pat aquatic products by patting wheel, accelerate salinity and condiment or colorant and spread in aquatic products body;
F. carry aquatic products to enter freezing mechanism and carry out more snap frozen.
By these steps above-mentioned, can improve the tasty of aquatic products or colouring speed, complete within a short period of time and pickle and freezing process, compared with current technology, efficiency improves greatly.
The invention has the beneficial effects as follows:
Greatly shorten the process-cycle, enhance productivity.The present invention can make the mixing of aquatic products and salt, condiment or colorant complete fast by revolution blending tank, by patting wheel, aquatic products are patted, aquatic products meat is relaxed, promote water flow in meat, thus accelerate the diffusion in aquatic products body of salinity, condiment or colorant, thus accelerate to pickle process, aquatic products snap frozen is made again by liquid nitrogen refrigerating, by these measures, the process-cycle shortens, and production efficiency is improved.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structural representation turning round blending tank in the present invention.
In figure, 1-turns round blending tank, and 2-pats wheel, 3-tank body dumping oil cylinder, 4-salt transporting tube, 5-transport tape, 6-liquid nitrogen pipe, 7-liquid nitrogen nozzle, 8-tank support, 9-closing cap, 10-descending grade structure, 11-block cover, and 12-prevents stacking bar, 13-guard shield, 14-blast pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing specific embodiment, the invention will be further described.
Embodiment 1:
As Fig. 1, shown in Fig. 2, one pickles freezing one processing unit (plant), process for black carp, comprise and pickle mechanism and freezing mechanism, described mechanism of pickling comprises revolution blending tank 1 and pats wheel 2, revolution blending tank 1 rotates and is arranged on a tank support 8, tank support 8 is L-shaped, comprise base plate and side to hang down plate, hanging down in base plate and side, plate is mutually vertical to be solidly fixed, base plate free end is articulated with on a support, revolution blending tank 1 one sides are provided with the rotating shaft of tubulose, this rotating shaft runs through this rotating shaft, hang down between plate and are provided with bearing in this rotating shaft and side, being rotationally connected on plate thus realization revolution blending tank 1 hangs down in side, the shaft section ovalize of revolution blending tank 1, the minor axis level of this ellipse when revolution blending tank 1 operates, revolution blending tank 1 inwall is provided with wave-like protrusions structure, revolution blending tank 1 side has a feed inlet and outlet, hinged on feed inlet and outlet a closing cap 9 is installed, a tank body dumping oil cylinder 3 is provided with bottom tank support 8, tank body dumping oil cylinder 3 is hinged on a firm banking, the piston rod of tank body dumping oil cylinder 3 is hinged on base plate and side and hangs down the intersection portion of plate, the salt transporting tube 4 of revolution blending tank 1 protrudes from revolution blending tank 1 internal cavity, and salt transporting tube 4 is hollow structure, salt transporting tube 4 inner concentric is nested with a peppery material feed pipe, the passage of space as salt is left between peppery material feed pipe and salt transporting tube inwall, salt transporting tube 4 side face is provided with spray salt hole and peppery material spray orifice, peppery material spray orifice is by a pipeline communication isolated with salt transporting tube 4 internal cavity, salt transporting tube is all connected with compressed gas source with peppery material feed pipe.Salt transporting tube 4 is exposed at partial fixing outside revolution blending tank 1 on a salt transporting tube pillar, is also provided with bearing between salt transporting tube 4 and revolution blending tank 1 rotating shaft inwall.Revolution blending tank 1 has the transport tape 5 extending to described freezing mechanism, and transport tape 5 also extends through freezer through freezing mechanism always, and transport tape 5 is network structure, is provided with water receiving tank below transport tape 5.Pat wheel 2 revolution blending tank 1 and described freezing mechanism between and be set up in above transport tape 5, described freezing mechanism comprises liquid nitrogen pipe 6 and liquid nitrogen nozzle 7, liquid nitrogen pipe 6 is parallel to be located at above transport tape 5 and below, and liquid nitrogen nozzle 7 is located in liquid nitrogen pipe 6 and close-packed arrays is in line.Pat wheel 2 comprise wheel carrier and pat sheet, wheel carrier suspension frame is located at above transport tape 5, wheel carrier is cylindrical frame structure, comprise the beating sheet fixed bar that pair of parallel end loops is parallel with 20, both ends ring is positioned at the other pole of transport tape 5 respectively by one and installs, end loops can at vertical rotation in surface, patting sheet fixed bar two ends is separately fixed at inside the ring of both ends, patting sheet is the rectangular strip shape body made with silicon rubber, patting sheet one end is fixed on the beating sheet fixed bar of wheel carrier by press strip, and every root is patted on sheet fixed bar and fixed ten beating sheets.Transport tape 5 and beating wheel 2 all use driven by motor, and the direction of motion of patting wheel 2 minimum point during operation is identical with transport tape 5 zone face moving direction.Transport tape 5 comprises front length of tape disconnected from each other and rear length of tape, described mechanism of pickling is connected with front length of tape, described freezing mechanism is connected with rear length of tape, front length of tape and back segment interband are provided with drop, front length of tape and back segment interband are provided with switching mechanism, this switching mechanism comprises the descending grade structure 10 being located at leading portion end of tape and the block cover 11 be positioned at outside descending grade structure, and block cover 11 gradient is mated with the gradient of descending grade structure, and block cover bottom bend radian mates with the crooked radian of leading portion end of tape.Pat wheel 2 and have six, front length of tape and rear length of tape respectively have three.Also be provided with anti-stacking bar 12 above transport tape 5 between revolution blending tank 1 and described freezing mechanism, anti-distance between stacking bar 12 and transport tape 5 upper surface is only held a black carp of lying on one's side and is passed through.Described freezing mechanism also comprises guard shield 13, and guard shield 13 is located at outside transport tape 5, and guard shield is provided with blast pipe 14, for guiding the nitrogen of discharge volatilization.
Based on an above-mentioned aquatic products processing method of pickling freezing one processing unit (plant), comprise the steps:
A. sort fish to be processed by size, this operation is by manually completing, and the fish of band processing is divided into some groups, and often in group, the fish scale of construction is close, and fish herein has completed in preceding working procedure and scaled, goes internal organ and bloodletting;
B. start described in pickle freezing one processing unit (plant), fish to be processed for same specification is added in batches revolution blending tank 1;
C. fish body to be processed completes salt, adds peppery material, mixing in revolution blending tank 1;
D. topple over revolution blending tank 1, take out fish and transfer on transport tape 5;
E. carry during fish body and pat aquatic products by patting wheel 2, acceleration salinity and peppery material spread in fish body;
F. carry fish body to enter freezing mechanism and carry out more snap frozen.
This device adopts Single-chip Controlling, there is simple automatic operation function, after adding fish to be processed from the feed inlet and outlet of revolution blending tank 1, shut closing cap 9, start this device, revolution blending tank 1 rotates, meanwhile compressed gas source connected by salt transporting tube 4 and peppery material feed pipe, spray salt and peppery material, fountain height timing controlled, stops after spraying for ten seconds automatically.Fish is along with the rotation lifting of revolution blending tank 1, fall, clash into, extruding, fully mix with salt and peppery material, automatically stop after revolution blending tank 1 rotates two minutes, then tank body dumping oil cylinder 3 starts, piston rod stretches out, jack-up tank support 8, make tank support 8 around with described support articulated section yaw tilt, operating personnel have manually taken out from described feed inlet and outlet and have been stained with the fish that peppery material is stained with by salt, the front length of tape being transferred directly to transport tape 5 is carried, pat through patting wheel 2 for three times in conveying way, realize fish body at described front length of tape and rear length of tape joining place by the guide and limit effect of descending grade structure 10 and block cover 11 to stand up, rear length of tape continues conveying and stands again to pat wheel 2 for three times to bounce, patting bouncing of wheel 2 can salinity and pungent diffusion in accelerating fish body, accelerate to pickle process.After fish body enters described freezing mechanism, liquid nitrogen is sprayed on fish body two sides by the liquid nitrogen nozzle 7 above and below transport tape 5 simultaneously respectively, makes fish body snap frozen in course of conveying.Fish body after freezing continues to be transmitted band 5 and sends into freezer.
Embodiment 2:
This device is used for squid processing.Salt transporting tube 4 inner concentric is nested with a soy sauce feed pipe, based in the squid processing method of this device, in revolution blending tank 1, completes salt, with soy sauce, mixing.All the other are with embodiment 1.
Claims (9)
1. pickle freezing one processing unit (plant) for one kind, for aquatic products processing, it is characterized in that comprising and pickle mechanism and freezing mechanism, described mechanism of pickling comprises revolution blending tank (1) and pats wheel (2), revolution blending tank (1) is rotated and is arranged on a tank support, a tank body dumping oil cylinder (3) is connected bottom tank support, the axle center place of revolution blending tank (1) is provided with a salt transporting tube (4), salt transporting tube (4) protrudes from revolution blending tank (1) internal cavity, and salt transporting tube (4) is hollow structure, salt transporting tube (4) side face is provided with spray salt hole, revolution blending tank (1) has the transport tape (5) extending to described freezing mechanism, pat wheel (2) be positioned at revolution blending tank (1) and described freezing mechanism between and be set up in transport tape (5) top, described freezing mechanism comprises liquid nitrogen pipe (6) and liquid nitrogen nozzle (7), liquid nitrogen pipe (6) is parallel is located at transport tape (5) top and below, liquid nitrogen nozzle (7) is located in liquid nitrogen pipe (6).
2. according to claim 1ly pickle freezing one processing unit (plant), it is characterized in that patting the beating sheet that wheel (2) comprises wheel carrier and makes by pliable material, pat sheet one end and be fixedly arranged on wheel carrier, wheel carrier suspension frame is located at transport tape (5) top.
3. according to claim 1ly pickle freezing one processing unit (plant), it is characterized in that transport tape (5) comprises front length of tape disconnected from each other and rear length of tape, described mechanism of pickling is connected with front length of tape, described freezing mechanism is connected with rear length of tape, front length of tape and back segment interband are provided with drop, front length of tape and back segment interband are provided with switching mechanism, this switching mechanism comprises the descending grade structure being located at leading portion end of tape and the block cover be positioned at outside descending grade structure, block cover gradient is mated with the gradient of descending grade structure, block cover bottom bend radian mates with the crooked radian of leading portion end of tape.
4. according to claim 1ly pickle freezing one processing unit (plant), it is characterized in that transport tape (5) is network structure.
5. according to claim 1ly pickle freezing one processing unit (plant), it is characterized in that revolution blending tank (1) inwall is provided with wave-like protrusions structure.
6. according to claim 1 or 2 or 3 or 4 or 5, pickle freezing one processing unit (plant), it is characterized in that transport tape (5) top turned round between blending tank (1) and described freezing mechanism is also provided with anti-stacking bar.
7. according to claim 1 or 2 or 3 or 4 or 5, pickle freezing one processing unit (plant), it is characterized in that described freezing mechanism also comprises guard shield, guard shield is located at transport tape (5) outward, and guard shield is provided with blast pipe.
8. according to claim 1 or 2 or 3 or 4 or 5, pickle freezing one processing unit (plant), it is characterized in that transport tape (5) below is provided with water receiving tank.
9., based on an aquatic products processing method of pickling freezing one processing unit (plant) according to claim 1, it is characterized in that comprising the steps:
A. aquatic products to be processed is sorted by size;
B. start described in pickle freezing one processing unit (plant), aquatic products to be processed for same specification is added in batches revolution blending tank (1);
C. aquatic products to be processed completes upper salt, flavouring material or colorant, mixing in revolution blending tank (1);
D. topple over revolution blending tank (1), take out aquatic products and transfer on transport tape (5);
E. carry during aquatic products and pat aquatic products by patting wheel (2), accelerate salinity and condiment or colorant and spread in aquatic products body;
F. carry aquatic products to enter freezing mechanism and carry out more snap frozen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510176576.8A CN104824715B (en) | 2015-04-15 | 2015-04-15 | Pickling and freezing integrated processing device and aquatic product processing method based on same |
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| CN201510176576.8A CN104824715B (en) | 2015-04-15 | 2015-04-15 | Pickling and freezing integrated processing device and aquatic product processing method based on same |
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| CN104824715B CN104824715B (en) | 2021-12-17 |
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| CN105494586A (en) * | 2015-12-10 | 2016-04-20 | 浙江大学舟山海洋研究中心 | Method for liquid nitrogen ultra-low temperature freezing crushing of sleeve-fish meat |
| CN108902797A (en) * | 2018-07-30 | 2018-11-30 | 汉寿县莲江食品科技发展有限责任公司 | A kind of marinated new method of soft-shelled turtle |
| CN112193736A (en) * | 2020-09-30 | 2021-01-08 | 萧县年年养鱼农民专业合作社 | Squid internal ink extrusion equipment and working method thereof |
| CN112602767A (en) * | 2021-01-08 | 2021-04-06 | 张金有 | Bury salt formula and salt pickling fish device |
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